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#1
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Building Square Walls On New Construction Sill Plates
I have a use case where I want to build a wall on new construction. Inevitably, the foundation pours are not perfectly level. Over long runs, they can be off several inches. So, I want to build the wall to the sill plate with studs of different lengths to account for this so that the top of the wall *is* level. Because of the long horizontal runs involved, I want to keep the accuracy of the cuts to 1/16 or even 1/32 (to avoid accumulation error). However, measuring and cutting long studs is slow and not that accurate with just a tape and a chop saw. My instinct is to mount a laser distance finder on the left side of the chop saw blade aiming the laser to the right (I am right handed) and coming up with some kind of easily clamped/removed target that can be consistently placed on the right hand end of the board. That way, as the board is slid left and right, the laser would record the effective distance from blade to board end. However, this would require the ability to dial in an offset into the laser distance tool to correct for the distance from the blade to the actual laser tool mount mount. IOW, the tool has to be calibrated for the "real" distance from blade to board end. Questions: 1) Do distance finders allow offsets like that to be dialed in? 2) Is there a better/faster/smarter way to do this? 3) Is there already a tooling system for just this problem? P.S. This question is actually on behalf of a friend of mine who is a professional builder. I first suggested mounting a long auxiliary fence on the right side of his chop saw (with proper support) and then sticking on a self-adhesive tape to the top of it. He said he's already doing this but it's too slow for large projects. You have to run back-and-forth from the end of the board to the blade to get it right. In some cases, he's using sticks up to 20' in length so it's a fair walk. Ideas? |
#2
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Building Square Walls On New Construction Sill Plates
On Sat, 17 Mar 2018 09:19:45 -0500
Tim Daneliuk wrote: I have a use case where I want to build a wall on new construction. Inevitably, the foundation pours are not perfectly level. Over long runs, they can be off several inches. So, I want to build the wall to the sill plate with studs of different lengths to account for this so that the top of the wall *is* level. Because of the long your solution should be reconsidered as you are only kicking the can down the road the can is full of worms in other words make the footings level |
#3
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Building Square Walls On New Construction Sill Plates
Tim Daneliuk writes:
I have a use case where I want to build a wall on new construction. Inevitably, the foundation pours are not perfectly level. Knock 'em down and start over. |
#4
Posted to rec.woodworking
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Building Square Walls On New Construction Sill Plates
On 3/17/18 9:19 AM, Tim Daneliuk wrote:
I have a use case where I want to build a wall on new construction. Inevitably, the foundation pours are not perfectly level. Over long runs, they can be off several inches. So, I want to build the wall to the sill plate with studs of different lengths to account for this so that the top of the wall *is* level. Because of the long horizontal runs involved, I want to keep the accuracy of the cuts to 1/16 or even 1/32 (to avoid accumulation error). Ideas? Maybe I'm not completely understanding what's going on, but let me throw out a suggestion. The current problem is that the foundation wall isn't level and has a uneven, inconstant slope to it. And I assume there is no deck installed or floor poured yet. Normally what builder would do is build the wall in the horizontal, on the deck/floor, then raise it up into the vertical position. I suggest doing a modified version of this. Use studs all the same length. When you lay out the studs, nail them into the sole/sill plate as you normally would. But instead nailing the top plate to the ends of the studs, flip it down against the sides of the studs about a foot down from the tops of the studs. Put one screw through it into each stud, leaving the tops free. I hope you can picture this. Once you've done this, you raise the wall into position on the foundation, like normal, and temporarily secure it in place with some long diagonal bracing. What you now have is a stud wall with no top plate, but with the studs held in place with the top plate running along the side of the wall instead of on top. Now you can mark a level line across all those studs, using whatever method is at your disposal. A laser level, a water level, whatever. All you need is two marks at the correct cut height/length, one at each end of the wall, then you can strike chalk line. If you have a good laser level, you can mark each stud individually. Once you're happy that you have each stud marked, you drop the wall back down and cut the studs at the marks with a circ saw, fasten a top plate, as normal, and raise the wall back up into position. -- -MIKE- "Playing is not something I do at night, it's my function in life" --Elvin Jones (1927-2004) -- www.mikedrums.com |
#5
Posted to rec.woodworking
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Building Square Walls On New Construction Sill Plates
On 3/17/2018 9:19 AM, Tim Daneliuk wrote:
I have a use case where I want to build a wall on new construction. Inevitably, the foundation pours are not perfectly level. Over long runs, they can be off several inches. So, I want to build the wall to the sill plate with studs of different lengths to account for this so that the top of the wall *is* level. Because of the long horizontal runs involved, I want to keep the accuracy of the cuts to 1/16 or even 1/32 (to avoid accumulation error). .... Questions: 1) Do distance finders allow offsets like that to be dialed in? 2) Is there a better/faster/smarter way to do this? 3) Is there already a tooling system for just this problem? P.S. This question is actually on behalf of a friend of mine who is a professional builder. I first suggested mounting a long auxiliary fence on the right side of his chop saw (with proper support) and then sticking on a self-adhesive tape to the top of it. He said he's already doing this but it's too slow for large projects. You have to run back-and-forth from the end of the board to the blade to get it right. In some cases, he's using sticks up to 20' in length so it's a fair walk. Ideas? I'm sure there are rangers that do allow for tare but measuring/cutting each stud individually is the hard way to go about it. Pull a level string on the foundation and measure the distance needed for each stud location to make the level. Lay out the studs on the ground in group and transfer the distance to them. Cut. -- |
#6
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Building Square Walls On New Construction Sill Plates
On 3/17/2018 10:34 AM, Scott Lurndal wrote:
Tim Daneliuk writes: I have a use case where I want to build a wall on new construction. Inevitably, the foundation pours are not perfectly level. Knock 'em down and start over. Exactly! A professional builder should know better to accept poor workmanship. |
#7
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Building Square Walls On New Construction Sill Plates
On Sat, 17 Mar 2018 10:39:56 -0500, -MIKE-
wrote: Normally what builder would do is build the wall in the horizontal, on the deck/floor, then raise it up into the vertical position. I suggest doing a modified version of this. Use studs all the same length. When you lay out the studs, nail them into the sole/sill plate as you normally would. But instead nailing the top plate to the ends of the studs, flip it down against the sides of the studs about a foot down from the tops of the studs. Put one screw through it into each stud, leaving the tops free. I hope you can picture this. I saw this being done years ago and had to stop and inquire. Due to building codes/restrictions a new foundation would have been new construction, and wasn't allowed. However, using the old foundation made it a renovation/remodel - or some such - and was grand fathered and allowed. I consider this the best solution available - it works. It is still a real PITA, but not as much as other methods and it is more accurate and faster. Simple, elegant, and a solution that I would not have thought of - I'm sure that I would have tried to cut each stud individually, but framing is not my forte. -- Jerry O. |
#8
Posted to rec.woodworking
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Building Square Walls On New Construction Sill Plates
On Sat, 17 Mar 2018 08:19:42 -0700, Electric Comet
wrote: On Sat, 17 Mar 2018 09:19:45 -0500 Tim Daneliuk wrote: I have a use case where I want to build a wall on new construction. Inevitably, the foundation pours are not perfectly level. Over long runs, they can be off several inches. So, I want to build the wall to the sill plate with studs of different lengths to account for this so that the top of the wall *is* level. Because of the long your solution should be reconsidered as you are only kicking the can down the road the can is full of worms in other words make the footings level If the footing isn't level and the foundation isn't level and the sill plate isn't level the floors won't be level either. Level the top of the foundation. If the foundation pour isn't level, fire the cement contactor. If YOU poured the foundation, shame on you. Now you know why you should have hired the job out. At this point, find the highest point of the foundation and see how much lower the rest of the foundation is and how much is low. Or find the low point and see how much higher the rest is, and how much of it is higher. Then determine if you are better to cut/grind the high points, fill in the low points, or use a combination strategy.. Get the sill plates level and square on the foundation BEFORE DOING ANYTHING ELSE. I'd crib out the top of the foundation with lumber, carefully leveled, and fill it with high strength concrete, mixed with a bit of bondfast, then after stripping the cribbing, lag the sills down |
#9
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Building Square Walls On New Construction Sill Plates
On 03/17/2018 10:19 AM, Electric Comet wrote:
in other words make the footings level Out of my control. |
#10
Posted to rec.woodworking
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Building Square Walls On New Construction Sill Plates
On 03/17/2018 10:34 AM, Scott Lurndal wrote:
Knock 'em down and start over. That's a nice theory but the real world does not operate that way. In this case, the location is very remote and you get what you get. |
#11
Posted to rec.woodworking
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Building Square Walls On New Construction Sill Plates
On 03/17/2018 10:39 AM, -MIKE- wrote:
On 3/17/18 9:19 AM, Tim Daneliuk wrote: I have a use case where I want to build a wall on new construction. Inevitably, the foundation pours are not perfectly level.Â* Over long runs, they can be off several inches.Â* So, I want to build the wall to the sill plate with studs of different lengths to account for this so that the top of the wall *is* level.Â* Because of the long horizontal runs involved, I want to keep the accuracy of the cuts to 1/16 or even 1/32 (to avoid accumulation error). Ideas? SNIP Now you can mark a level line across all those studs, using whatever method is at your disposal.Â* A laser level, a water level, whatever. All you need is two marks at the correct cut height/length, one at each end of the wall, then you can strike chalk line.Â* If you have a good laser level, you can mark each stud individually.Â* Once you're happy that you have each stud marked, you drop the wall back down and cut the studs at the marks with a circ saw, fasten a top plate, as normal, and raise the wall back up into position. This is a great approach for the occasional builder but - I fear - far too slow for a professional framer for whom time is money (which is why he brought this to my attention in the first place). In this particular instance, the framer specializes in building large structures in very remote areas. You get what you get in the way of sill plates being level and you have to adjust accordingly ... and rapidly when you're framing hundreds linear feet of wall per project and thousands per year. |
#12
Posted to rec.woodworking
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Building Square Walls On New Construction Sill Plates
On 3/17/18 1:35 PM, Tim Daneliuk wrote:
On 03/17/2018 10:39 AM, -MIKE- wrote: On 3/17/18 9:19 AM, Tim Daneliuk wrote: I have a use case where I want to build a wall on new construction. Inevitably, the foundation pours are not perfectly level. Over long runs, they can be off several inches. So, I want to build the wall to the sill plate with studs of different lengths to account for this so that the top of the wall *is* level. Because of the long horizontal runs involved, I want to keep the accuracy of the cuts to 1/16 or even 1/32 (to avoid accumulation error). Ideas? SNIP Now you can mark a level line across all those studs, using whatever method is at your disposal. A laser level, a water level, whatever. All you need is two marks at the correct cut height/length, one at each end of the wall, then you can strike chalk line. If you have a good laser level, you can mark each stud individually. Once you're happy that you have each stud marked, you drop the wall back down and cut the studs at the marks with a circ saw, fasten a top plate, as normal, and raise the wall back up into position. This is a great approach for the occasional builder but - I fear - far too slow for a professional framer for whom time is money (which is why he brought this to my attention in the first place). In this particular instance, the framer specializes in building large structures in very remote areas. You get what you get in the way of sill plates being level and you have to adjust accordingly ... and rapidly when you're framing hundreds linear feet of wall per project and thousands per year. If he's a professional framer, then he's already thought of my suggestion. It shouldn't take two framing carpenters any longer to do what I described than it took me to type it. :-) Seriously. -- -MIKE- "Playing is not something I do at night, it's my function in life" --Elvin Jones (1927-2004) -- www.mikedrums.com |
#13
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Building Square Walls On New Construction Sill Plates
On 03/17/2018 02:07 PM, -MIKE- wrote:
fÂ*he'sÂ*aÂ*professionalÂ*framer,Â*thenÂ*he'sÂ*alr eadyÂ*thoughtÂ*ofÂ*myÂ*suggestion. ItÂ*shouldn'tÂ*takeÂ*twoÂ*framingÂ*carpentersÂ*any Â*longerÂ*toÂ*doÂ*whatÂ*I describedÂ*thanÂ*itÂ*tookÂ*meÂ*toÂ*typeÂ*it.Â*Â*:-)Â*Â*Â*Â*Seriously. I dunno about that. You have to take it up, tack it in place, measure, take it down, cut, remove the top, and install it. That's a lot of steps. |
#14
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Building Square Walls On New Construction Sill Plates
On Saturday, March 17, 2018 at 2:40:04 PM UTC-4, Tim Daneliuk wrote:
On 03/17/2018 10:39 AM, -MIKE- wrote: On 3/17/18 9:19 AM, Tim Daneliuk wrote: I have a use case where I want to build a wall on new construction. Inevitably, the foundation pours are not perfectly level.Â* Over long runs, they can be off several inches.Â* So, I want to build the wall to the sill plate with studs of different lengths to account for this so that the top of the wall *is* level.Â* Because of the long horizontal runs involved, I want to keep the accuracy of the cuts to 1/16 or even 1/32 (to avoid accumulation error). Ideas? SNIP Now you can mark a level line across all those studs, using whatever method is at your disposal.Â* A laser level, a water level, whatever. |
#15
Posted to rec.woodworking
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Building Square Walls On New Construction Sill Plates
On Saturday, March 17, 2018 at 7:20:06 AM UTC-7, Tim Daneliuk wrote:
I have a use case where I want to build a wall on new construction. Inevitably, the foundation pours are not perfectly level.... However, measuring and cutting long studs is slow and not that accurate with just a tape and a chop saw. This suggests a tech solution: an automatic stop for the chop saw https://www.tigerstop.com/products/sawgear/ You still have to have a measurement for each stud, but the cut-to-length operation is easier, because the length stop is adjusted by the robot. |
#16
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Building Square Walls On New Construction Sill Plates
On Sat, 17 Mar 2018 13:17:20 -0500, Tim Daneliuk
wrote: On 03/17/2018 10:19 AM, Electric Comet wrote: in other words make the footings level Out of my control. No it's not. The "footings" perhaps, but not the top of the foundation where the ledger board or sill sits. No excuse whatsoever for not levelling the top of the foundation - as previously explained. |
#17
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Building Square Walls On New Construction Sill Plates
On Sat, 17 Mar 2018 13:17:59 -0500, Tim Daneliuk
wrote: On 03/17/2018 10:34 AM, Scott Lurndal wrote: Knock 'em down and start over. That's a nice theory but the real world does not operate that way. In this case, the location is very remote and you get what you get. No, when the world gives you lemons, make lemonade. Takes abit of work, but NO EXCUSE for not starting witha levelled foundation. Cut it, shim it - do whatever is necessary - but build FROM A SQUARE FOUNDATION. |
#18
Posted to rec.woodworking
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Building Square Walls On New Construction Sill Plates
On Sat, 17 Mar 2018 10:39:56 -0500, -MIKE-
wrote: On 3/17/18 9:19 AM, Tim Daneliuk wrote: I have a use case where I want to build a wall on new construction. Inevitably, the foundation pours are not perfectly level. Over long runs, they can be off several inches. So, I want to build the wall to the sill plate with studs of different lengths to account for this so that the top of the wall *is* level. Because of the long horizontal runs involved, I want to keep the accuracy of the cuts to 1/16 or even 1/32 (to avoid accumulation error). Ideas? Maybe I'm not completely understanding what's going on, but let me throw out a suggestion. The current problem is that the foundation wall isn't level and has a uneven, inconstant slope to it. And I assume there is no deck installed or floor poured yet. Normally what builder would do is build the wall in the horizontal, on the deck/floor, then raise it up into the vertical position. I suggest doing a modified version of this. Use studs all the same length. When you lay out the studs, nail them into the sole/sill plate as you normally would. But instead nailing the top plate to the ends of the studs, flip it down against the sides of the studs about a foot down from the tops of the studs. Put one screw through it into each stud, leaving the tops free. I hope you can picture this. Once you've done this, you raise the wall into position on the foundation, like normal, and temporarily secure it in place with some long diagonal bracing. What you now have is a stud wall with no top plate, but with the studs held in place with the top plate running along the side of the wall instead of on top. Now you can mark a level line across all those studs, using whatever method is at your disposal. A laser level, a water level, whatever. All you need is two marks at the correct cut height/length, one at each end of the wall, then you can strike chalk line. If you have a good laser level, you can mark each stud individually. Once you're happy that you have each stud marked, you drop the wall back down and cut the studs at the marks with a circ saw, fasten a top plate, as normal, and raise the wall back up into position. Which gives you a level roof but still crooked walls. SHIM THE SILL. Fill with concrete between the sill and the irregular foundation. or better yet, level the top of the foundation, then lay on the sill. Level and chalk-line and concrete saw, or crib the top of the foundation and pour a level "cap" on the crooked foundation, or a combination of the two. Anything else isjust crappy workmanship, however you choose to color it |
#19
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Building Square Walls On New Construction Sill Plates
On Sat, 17 Mar 2018 13:35:10 -0500, Tim Daneliuk
wrote: On 03/17/2018 10:39 AM, -MIKE- wrote: On 3/17/18 9:19 AM, Tim Daneliuk wrote: I have a use case where I want to build a wall on new construction. Inevitably, the foundation pours are not perfectly level.* Over long runs, they can be off several inches.* So, I want to build the wall to the sill plate with studs of different lengths to account for this so that the top of the wall *is* level.* Because of the long horizontal runs involved, I want to keep the accuracy of the cuts to 1/16 or even 1/32 (to avoid accumulation error). Ideas? SNIP Now you can mark a level line across all those studs, using whatever method is at your disposal.* A laser level, a water level, whatever. All you need is two marks at the correct cut height/length, one at each end of the wall, then you can strike chalk line.* If you have a good laser level, you can mark each stud individually.* Once you're happy that you have each stud marked, you drop the wall back down and cut the studs at the marks with a circ saw, fasten a top plate, as normal, and raise the wall back up into position. This is a great approach for the occasional builder but - I fear - far too slow for a professional framer for whom time is money (which is why he brought this to my attention in the first place). In this particular instance, the framer specializes in building large structures in very remote areas. You get what you get in the way of sill plates being level and you have to adjust accordingly ... and rapidly when you're framing hundreds linear feet of wall per project and thousands per year. really only acceptable if this is a "stick framed foundation" being built directly on a concrete "footer" andthe first floor will be built on top of this "stick framed foundation" Otherwize getting a straight level floor, and walls that don't look totally "wonky" is pretty well impossible. It'll look like my kid brother's old place up at Ripley. It looked like it had been built by a bunch of Irishmen and a case of Jamiesons over a long weelend. Didn't dare wax the floors or it would have been impossible to stay upright walking across the living-room. |
#20
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Building Square Walls On New Construction Sill Plates
On Sat, 17 Mar 2018 14:07:25 -0500, -MIKE-
wrote: On 3/17/18 1:35 PM, Tim Daneliuk wrote: On 03/17/2018 10:39 AM, -MIKE- wrote: On 3/17/18 9:19 AM, Tim Daneliuk wrote: I have a use case where I want to build a wall on new construction. Inevitably, the foundation pours are not perfectly level. Over long runs, they can be off several inches. So, I want to build the wall to the sill plate with studs of different lengths to account for this so that the top of the wall *is* level. Because of the long horizontal runs involved, I want to keep the accuracy of the cuts to 1/16 or even 1/32 (to avoid accumulation error). Ideas? SNIP Now you can mark a level line across all those studs, using whatever method is at your disposal. A laser level, a water level, whatever. All you need is two marks at the correct cut height/length, one at each end of the wall, then you can strike chalk line. If you have a good laser level, you can mark each stud individually. Once you're happy that you have each stud marked, you drop the wall back down and cut the studs at the marks with a circ saw, fasten a top plate, as normal, and raise the wall back up into position. This is a great approach for the occasional builder but - I fear - far too slow for a professional framer for whom time is money (which is why he brought this to my attention in the first place). In this particular instance, the framer specializes in building large structures in very remote areas. You get what you get in the way of sill plates being level and you have to adjust accordingly ... and rapidly when you're framing hundreds linear feet of wall per project and thousands per year. If he's a professional framer, then he's already thought of my suggestion. It shouldn't take two framing carpenters any longer to do what I described than it took me to type it. :-) Seriously. You type like I do, do you??? Hunt and peck like a blind chicken. |
#21
Posted to rec.woodworking
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Building Square Walls On New Construction Sill Plates
On Sat, 17 Mar 2018 12:34:21 -0500, dpb wrote:
On 3/17/2018 9:19 AM, Tim Daneliuk wrote: I have a use case where I want to build a wall on new construction. Inevitably, the foundation pours are not perfectly level. Over long runs, they can be off several inches. So, I want to build the wall to the sill plate with studs of different lengths to account for this so that the top of the wall *is* level. Because of the long horizontal runs involved, I want to keep the accuracy of the cuts to 1/16 or even 1/32 (to avoid accumulation error). ... Questions: 1) Do distance finders allow offsets like that to be dialed in? 2) Is there a better/faster/smarter way to do this? 3) Is there already a tooling system for just this problem? P.S. This question is actually on behalf of a friend of mine who is a professional builder. I first suggested mounting a long auxiliary fence on the right side of his chop saw (with proper support) and then sticking on a self-adhesive tape to the top of it. He said he's already doing this but it's too slow for large projects. You have to run back-and-forth from the end of the board to the blade to get it right. In some cases, he's using sticks up to 20' in length so it's a fair walk. Ideas? I'm sure there are rangers that do allow for tare but measuring/cutting each stud individually is the hard way to go about it. Pull a level string on the foundation and measure the distance needed for each stud location to make the level. Lay out the studs on the ground in group and transfer the distance to them. Cut. Is the foundation straight but not level? Otherwize getting a straight sill plate to follow the foundation is going to be another trick. I still say "level the foundation". Do it right or walk away. |
#22
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Building Square Walls On New Construction Sill Plates
On 03/17/2018 02:32 PM, DerbyDad03 wrote:
You make it sound like uneven pours are a common problem in this guy's world, so how is that he is just getting around to asking you to figure out how to do his job? 1) Is is common. 2) He has solutions, but wants a faster one. I find it interesting that the hive mind here largely wants to talk about the foundation issues instead of addressing the more general question: Is there a reasonable way to rapidly determine the length of a chop saw cut *while standing at the saw* ... this is an interesting question whether or not this particular use case makes sense to you city/comfortable farm dwellers Trust me, if you are building in the middle of Hell's Elbow, MT, you do what you have to. |
#23
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Building Square Walls On New Construction Sill Plates
On 3/17/18 2:11 PM, Tim Daneliuk wrote:
On 03/17/2018 02:07 PM, -MIKE- wrote: fÂ*he'sÂ*aÂ*professionalÂ*framer,Â*thenÂ*he'sÂ*alr eadyÂ*thoughtÂ*ofÂ*myÂ*suggestion. ItÂ*shouldn'tÂ*takeÂ*twoÂ*framingÂ*carpentersÂ*any Â*longerÂ*toÂ*doÂ*whatÂ*I describedÂ*thanÂ*itÂ*tookÂ*meÂ*toÂ*typeÂ*it.Â*Â*:-)Â*Â*Â*Â*Seriously. I dunno about that. You have to take it up, tack it in place, measure, take it down, cut, remove the top, and install it. That's a lot of steps. Right. A LOT fewer steps than trying to measure each stud. You said he was a pro. With an inexperienced helper, it would be done in an hour, tops. This is something a professional framer would've figured out by intuition. I gave you a really good solution to the problem. I'd be setting trusses by now. :-) Is this guy a missionary, by chance? -- -MIKE- "Playing is not something I do at night, it's my function in life" --Elvin Jones (1927-2004) -- www.mikedrums.com |
#24
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Building Square Walls On New Construction Sill Plates
Clare Snyder wrote in
: No, when the world gives you lemons, make lemonade. Takes abit of work, but NO EXCUSE for not starting witha levelled foundation. Cut it, shim it - do whatever is necessary - but build FROM A SQUARE FOUNDATION. Concrete saw suspended from a level I-beam and pulled along it just like a RAS to nibble the foundation mostly flat?! Puckdropper -- http://www.puckdroppersplace.us/rec.woodworking A mini archive of some of rec.woodworking's best and worst! |
#25
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Building Square Walls On New Construction Sill Plates
On 3/17/18 4:25 PM, Clare Snyder wrote:
On Sat, 17 Mar 2018 13:17:59 -0500, Tim Daneliuk wrote: On 03/17/2018 10:34 AM, Scott Lurndal wrote: Knock 'em down and start over. That's a nice theory but the real world does not operate that way. In this case, the location is very remote and you get what you get. No, when the world gives you lemons, make lemonade. Takes abit of work, but NO EXCUSE for not starting witha levelled foundation. Cut it, shim it - do whatever is necessary - but build FROM A SQUARE FOUNDATION. My suggestion was an easy way to deal with it. But your comment gave me another idea. You could run a tight string line or laser, level, from the highest point of the foundation wall to a clamped stick at the low end. You take a pressure treated sill plate and embed it in mortar on the sloping foundation wall. You just keep tapping down until it's straight and level. Let the mortar cure and then insert anchors down into the foundation wall. The anchors could already be there or be installed prior to setting the sill plate in mortar. -- -MIKE- "Playing is not something I do at night, it's my function in life" --Elvin Jones (1927-2004) -- www.mikedrums.com |
#26
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Building Square Walls On New Construction Sill Plates
On 3/17/18 4:30 PM, Clare Snyder wrote:
On Sat, 17 Mar 2018 10:39:56 -0500, -MIKE- wrote: On 3/17/18 9:19 AM, Tim Daneliuk wrote: I have a use case where I want to build a wall on new construction. Inevitably, the foundation pours are not perfectly level. Over long runs, they can be off several inches. So, I want to build the wall to the sill plate with studs of different lengths to account for this so that the top of the wall *is* level. Because of the long horizontal runs involved, I want to keep the accuracy of the cuts to 1/16 or even 1/32 (to avoid accumulation error). Ideas? Maybe I'm not completely understanding what's going on, but let me throw out a suggestion. The current problem is that the foundation wall isn't level and has a uneven, inconstant slope to it. And I assume there is no deck installed or floor poured yet. Normally what builder would do is build the wall in the horizontal, on the deck/floor, then raise it up into the vertical position. I suggest doing a modified version of this. Use studs all the same length. When you lay out the studs, nail them into the sole/sill plate as you normally would. But instead nailing the top plate to the ends of the studs, flip it down against the sides of the studs about a foot down from the tops of the studs. Put one screw through it into each stud, leaving the tops free. I hope you can picture this. Once you've done this, you raise the wall into position on the foundation, like normal, and temporarily secure it in place with some long diagonal bracing. What you now have is a stud wall with no top plate, but with the studs held in place with the top plate running along the side of the wall instead of on top. Now you can mark a level line across all those studs, using whatever method is at your disposal. A laser level, a water level, whatever. All you need is two marks at the correct cut height/length, one at each end of the wall, then you can strike chalk line. If you have a good laser level, you can mark each stud individually. Once you're happy that you have each stud marked, you drop the wall back down and cut the studs at the marks with a circ saw, fasten a top plate, as normal, and raise the wall back up into position. Which gives you a level roof but still crooked walls. How an earth are the walls crooked? The studs are plum. -- -MIKE- "Playing is not something I do at night, it's my function in life" --Elvin Jones (1927-2004) -- www.mikedrums.com |
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Building Square Walls On New Construction Sill Plates
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Building Square Walls On New Construction Sill Plates
On 3/17/18 5:05 PM, Tim Daneliuk wrote:
On 03/17/2018 02:32 PM, DerbyDad03 wrote: You make it sound like uneven pours are a common problem in this guy's world, so how is that he is just getting around to asking you to figure out how to do his job? 1) Is is common. 2) He has solutions, but wants a faster one. I find it interesting that the hive mind here largely wants to talk about the foundation issues instead of addressing the more general question: Is there a reasonable way to rapidly determine the length of a chop saw cut *while standing at the saw* ... this is an interesting question whether or not this particular use case makes sense to you city/comfortable farm dwellers Trust me, if you are building in the middle of Hell's Elbow, MT, you do what you have to. I gave you a fairly quick solution that doesn't even require you to take the studs to a chop saw. -- -MIKE- "Playing is not something I do at night, it's my function in life" --Elvin Jones (1927-2004) -- www.mikedrums.com |
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Building Square Walls On New Construction Sill Plates
On 03/17/2018 05:34 PM, -MIKE- wrote:
IsÂ*thisÂ*guyÂ*aÂ*missionary,Â*byÂ*chance? Nope. |
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Building Square Walls On New Construction Sill Plates
On Saturday, March 17, 2018 at 6:10:04 PM UTC-4, Tim Daneliuk wrote:
On 03/17/2018 02:32 PM, DerbyDad03 wrote: You make it sound like uneven pours are a common problem in this guy's world, so how is that he is just getting around to asking you to figure out how to do his job? 1) Is is common. 2) He has solutions, but wants a faster one. You didn't address my question as to why "you get what you get" when a foundation is poured in a remote area. Why is it so common that the foundation sucks? Is it that the good comtractors would charge too much to make the trip, so you have to settle for Larry, Darryl and Darryl? If it's a cost saving matter, has your pro figured out whether he actually saves anything after spending extra time working around the results of saving that upfront cost? |
#31
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Building Square Walls On New Construction Sill Plates
On Sat, 17 Mar 2018 17:40:52 -0500, -MIKE-
wrote: On 3/17/18 4:25 PM, Clare Snyder wrote: On Sat, 17 Mar 2018 13:17:59 -0500, Tim Daneliuk wrote: On 03/17/2018 10:34 AM, Scott Lurndal wrote: Knock 'em down and start over. That's a nice theory but the real world does not operate that way. In this case, the location is very remote and you get what you get. No, when the world gives you lemons, make lemonade. Takes abit of work, but NO EXCUSE for not starting witha levelled foundation. Cut it, shim it - do whatever is necessary - but build FROM A SQUARE FOUNDATION. My suggestion was an easy way to deal with it. But your comment gave me another idea. You could run a tight string line or laser, level, from the highest point of the foundation wall to a clamped stick at the low end. You take a pressure treated sill plate and embed it in mortar on the sloping foundation wall. You just keep tapping down until it's straight and level. Let the mortar cure and then insert anchors down into the foundation wall. The anchors could already be there or be installed prior to setting the sill plate in mortar. I'd use concrete, not mortar, for the structural strength I guess a "portland cement mortar" would work. - (Type "S" - not T"ype N" DO NOT try it with type N motar - it is too weak in compressive strength. |
#32
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Building Square Walls On New Construction Sill Plates
On 3/17/18 8:13 PM, Clare Snyder wrote:
On Sat, 17 Mar 2018 17:40:52 -0500, -MIKE- wrote: On 3/17/18 4:25 PM, Clare Snyder wrote: On Sat, 17 Mar 2018 13:17:59 -0500, Tim Daneliuk wrote: On 03/17/2018 10:34 AM, Scott Lurndal wrote: Knock 'em down and start over. That's a nice theory but the real world does not operate that way. In this case, the location is very remote and you get what you get. No, when the world gives you lemons, make lemonade. Takes abit of work, but NO EXCUSE for not starting witha levelled foundation. Cut it, shim it - do whatever is necessary - but build FROM A SQUARE FOUNDATION. My suggestion was an easy way to deal with it. But your comment gave me another idea. You could run a tight string line or laser, level, from the highest point of the foundation wall to a clamped stick at the low end. You take a pressure treated sill plate and embed it in mortar on the sloping foundation wall. You just keep tapping down until it's straight and level. Let the mortar cure and then insert anchors down into the foundation wall. The anchors could already be there or be installed prior to setting the sill plate in mortar. I'd use concrete, not mortar, for the structural strength I guess a "portland cement mortar" would work. - (Type "S" - not T"ype N" DO NOT try it with type N motar - it is too weak in compressive strength. I don't work with it enough to know, off hand, which is proper. In any case, it would be a good idea to use fiberglass impregnation or a reinforcing mesh. I still think my first suggestion is the easiest, fastest method and yields perfect results above the foundation wall. It's not all that different from building a stud wall on a stepped foundation. -- -MIKE- "Playing is not something I do at night, it's my function in life" --Elvin Jones (1927-2004) -- www.mikedrums.com |
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Building Square Walls On New Construction Sill Plates
On 03/17/2018 08:04 PM, DerbyDad03 wrote:
You didn't address my question as to why "you get what you get" when a foundation is poured in a remote area. Why is it so common that the foundation sucks? Is it that the good comtractors would charge too much to make the trip, so you have to settle for Larry, Darryl and Darryl? If it's a cost saving matter, has your pro figured out whether he actually saves anything after spending extra time working around the results of saving that upfront cost? I don't actually know, as I am not there. My suspicion is that there is not a good supply of contractors that can do it right. You're stuck with whatever is available ... but that's a guess. |
#34
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Building Square Walls On New Construction Sill Plates
On Sat, 17 Mar 2018 22:59:02 -0500, Tim Daneliuk
wrote: On 03/17/2018 08:04 PM, DerbyDad03 wrote: You didn't address my question as to why "you get what you get" when a foundation is poured in a remote area. Why is it so common that the foundation sucks? Is it that the good comtractors would charge too much to make the trip, so you have to settle for Larry, Darryl and Darryl? If it's a cost saving matter, has your pro figured out whether he actually saves anything after spending extra time working around the results of saving that upfront cost? I don't actually know, as I am not there. My suspicion is that there is not a good supply of contractors that can do it right. You're stuck with whatever is available ... but that's a guess. Some questions which nobody has asked which I believe have bearing. 1) You say "large". How large is large? Are we talking a 4000 square foot house or are we talking an airship hangar? Do you have the approximate dimensions? 2) The foundation isn't level. How far out of level is it? 3) Is it flat and just down at one end or is it out of flat as well and if so how much? With regard to the question of how you cut to varying lengths with a chopsaw, I have no idea, but can tell you how to do it with a radial arm saw. Two ways. For either you need to make or buy shims or obtain some precision incremental positioner such as an Incra jig. One is to cut all the studs to a little over the longest length, being as exact as you can, then set the saw up with a stop that will result in trimming the exact amount you need to get to the _shortest_ length. then for the next one put one shim so a little less is cut off,, for the next one two shims, etc. The advantage of this approach is that one person can do it fairly easily, the disadvantage is that you have to cut each stud twice and have twice as many chances to screw up.. The other way is a similar approach but you put the shims at the other end, so you make a jig that holds the stud to the _longest_ length required, then cut one, put in a shim and cut the second one, put in two shims and cut the third, and so on. The disadvantage of the second approach is that you really need two people to be able to do it efficiently, the advantage is that you only cut once. If this is a very long wall you end up with a lot of shims to juggle as well with either approach. If you can get by with increments of 1mm or 1/32 inch the original Incra jig can replace the shims for about 60 bucks at the cost of having to be more careful with the adjusting--it's easy to move it one notch too far and not catch it. |
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Building Square Walls On New Construction Sill Plates
On 3/17/2018 1:17 PM, Tim Daneliuk wrote:
On 03/17/2018 10:34 AM, Scott Lurndal wrote: Knock 'em down and start over. That's a nice theory but the real world does not operate that way. Um, yes it does. I don't believe a foundation should deviate nearly as much as what your neighbor is stuck with. My parents 40 year old home had a foundation deviation of about 1" from the front back 65' to the back. In this case, the location is very remote and you get what you get. That makes no sense at all. So the problem is he could not afford or chose not to have some one come in that knows how to do it correctly. |
#36
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Building Square Walls On New Construction Sill Plates
On 3/17/2018 5:40 PM, -MIKE- wrote:
On 3/17/18 4:25 PM, Clare Snyder wrote: On Sat, 17 Mar 2018 13:17:59 -0500, Tim Daneliuk wrote: On 03/17/2018 10:34 AM, Scott Lurndal wrote: Knock 'em down and start over. That's a nice theory but the real world does not operate that way. In this case, the location is very remote and you get what you get. No, when the world gives you lemons, make lemonade. Takes abit of work, but NO EXCUSE for not starting witha levelled foundation. Cut it, shim it - do whatever is necessary - but build FROM A SQUARE FOUNDATION. My suggestion was an easy way to deal with it. But your comment gave me another idea. You could run a tight string line or laser, level, from the highest point of the foundation wall to a clamped stick at the low end. You take a pressure treated sill plate and embed it in mortar on the sloping foundation wall.Â* You just keep tapping down until it's straight and level.Â* Let the mortar cure and then insert anchors down into the foundation wall.Â* The anchors could already be there or be installed prior to setting the sill plate in mortar. That seems plausible but I'm thinking that the sill plate may prematurely rot being embedded in mortar. Maybe not. down here in the Houston area the sill plate does not sit directly on top of the foundation, there is an water proof barrier between the wood and the concrete. I would imagine mortar and wicking might be worse. |
#37
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Building Square Walls On New Construction Sill Plates
On Sun, 18 Mar 2018 00:40:14 -0400, J. Clarke
wrote: On Sat, 17 Mar 2018 22:59:02 -0500, Tim Daneliuk wrote: On 03/17/2018 08:04 PM, DerbyDad03 wrote: You didn't address my question as to why "you get what you get" when a foundation is poured in a remote area. Why is it so common that the foundation sucks? Is it that the good comtractors would charge too much to make the trip, so you have to settle for Larry, Darryl and Darryl? If it's a cost saving matter, has your pro figured out whether he actually saves anything after spending extra time working around the results of saving that upfront cost? I don't actually know, as I am not there. My suspicion is that there is not a good supply of contractors that can do it right. You're stuck with whatever is available ... but that's a guess. Some questions which nobody has asked which I believe have bearing. 1) You say "large". How large is large? Are we talking a 4000 square foot house or are we talking an airship hangar? Do you have the approximate dimensions? 2) The foundation isn't level. How far out of level is it? 3) Is it flat and just down at one end or is it out of flat as well and if so how much? With regard to the question of how you cut to varying lengths with a chopsaw, I have no idea, but can tell you how to do it with a radial arm saw. Two ways. For either you need to make or buy shims or obtain some precision incremental positioner such as an Incra jig. One is to cut all the studs to a little over the longest length, being as exact as you can, then set the saw up with a stop that will result in trimming the exact amount you need to get to the _shortest_ length. then for the next one put one shim so a little less is cut off,, for the next one two shims, etc. The advantage of this approach is that one person can do it fairly easily, the disadvantage is that you have to cut each stud twice and have twice as many chances to screw up.. The other way is a similar approach but you put the shims at the other end, so you make a jig that holds the stud to the _longest_ length required, then cut one, put in a shim and cut the second one, put in two shims and cut the third, and so on. The disadvantage of the second approach is that you really need two people to be able to do it efficiently, the advantage is that you only cut once. If this is a very long wall you end up with a lot of shims to juggle as well with either approach. If you can get by with increments of 1mm or 1/32 inch the original Incra jig can replace the shims for about 60 bucks at the cost of having to be more careful with the adjusting--it's easy to move it one notch too far and not catch it. Very easy method increase the depth of the sole plate by whatever the deviation is mark it with a string and trim the sole plate accordingly |
#38
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Building Square Walls On New Construction Sill Plates
On Sunday, March 18, 2018 at 2:00:19 AM UTC-4, Leon wrote:
On 3/17/2018 1:17 PM, Tim Daneliuk wrote: On 03/17/2018 10:34 AM, Scott Lurndal wrote: Knock 'em down and start over. That's a nice theory but the real world does not operate that way. Um, yes it does. I don't believe a foundation should deviate nearly as much as what your neighbor is stuck with. My parents 40 year old home had a foundation deviation of about 1" from the front back 65' to the back. In this case, the location is very remote and you get what you get. That makes no sense at all. So the problem is he could not afford or chose not to have some one come in that knows how to do it correctly. That was exactly my point. He continues to claim that the remote location had something to do with fact the foundations are continually poured poorly, yet when pressed for a reason, he doesn't have one. Seems to me that the root cause needs to be addressed as opposed to trying to come up with workarounds. I'm not so rigid that I'm unwilling to accept that there is a reason that pours can't be done correctly. There *has* to be a reason. If the root cause can be eliminated in a reasonable manner, then it should be. |
#39
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Building Square Walls On New Construction Sill Plates
On Sunday, March 18, 2018 at 7:43:37 AM UTC-4, steve robinson wrote:
On Sun, 18 Mar 2018 00:40:14 -0400, J. Clarke wrote: On Sat, 17 Mar 2018 22:59:02 -0500, Tim Daneliuk wrote: On 03/17/2018 08:04 PM, DerbyDad03 wrote: You didn't address my question as to why "you get what you get" when a foundation is poured in a remote area. Why is it so common that the foundation sucks? Is it that the good comtractors would charge too much to make the trip, so you have to settle for Larry, Darryl and Darryl? If it's a cost saving matter, has your pro figured out whether he actually saves anything after spending extra time working around the results of saving that upfront cost? I don't actually know, as I am not there. My suspicion is that there is not a good supply of contractors that can do it right. You're stuck with whatever is available ... but that's a guess. Some questions which nobody has asked which I believe have bearing. 1) You say "large". How large is large? Are we talking a 4000 square foot house or are we talking an airship hangar? Do you have the approximate dimensions? 2) The foundation isn't level. How far out of level is it? 3) Is it flat and just down at one end or is it out of flat as well and if so how much? With regard to the question of how you cut to varying lengths with a chopsaw, I have no idea, but can tell you how to do it with a radial arm saw. Two ways. For either you need to make or buy shims or obtain some precision incremental positioner such as an Incra jig. One is to cut all the studs to a little over the longest length, being as exact as you can, then set the saw up with a stop that will result in trimming the exact amount you need to get to the _shortest_ length. then for the next one put one shim so a little less is cut off,, for the next one two shims, etc. The advantage of this approach is that one person can do it fairly easily, the disadvantage is that you have to cut each stud twice and have twice as many chances to screw up.. The other way is a similar approach but you put the shims at the other end, so you make a jig that holds the stud to the _longest_ length required, then cut one, put in a shim and cut the second one, put in two shims and cut the third, and so on. The disadvantage of the second approach is that you really need two people to be able to do it efficiently, the advantage is that you only cut once. If this is a very long wall you end up with a lot of shims to juggle as well with either approach. If you can get by with increments of 1mm or 1/32 inch the original Incra jig can replace the shims for about 60 bucks at the cost of having to be more careful with the adjusting--it's easy to move it one notch too far and not catch it. Very easy method increase the depth of the sole plate by whatever the deviation is mark it with a string and trim the sole plate accordingly Are you suggesting that he re-saw multiple 2 x 6's at an angle to compensate for the slope? Out in the field? |
#40
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Building Square Walls On New Construction Sill Plates
On Sun, 18 Mar 2018 11:43:25 +0000, steve robinson
wrote: On Sun, 18 Mar 2018 00:40:14 -0400, J. Clarke wrote: On Sat, 17 Mar 2018 22:59:02 -0500, Tim Daneliuk wrote: On 03/17/2018 08:04 PM, DerbyDad03 wrote: You didn't address my question as to why "you get what you get" when a foundation is poured in a remote area. Why is it so common that the foundation sucks? Is it that the good comtractors would charge too much to make the trip, so you have to settle for Larry, Darryl and Darryl? If it's a cost saving matter, has your pro figured out whether he actually saves anything after spending extra time working around the results of saving that upfront cost? I don't actually know, as I am not there. My suspicion is that there is not a good supply of contractors that can do it right. You're stuck with whatever is available ... but that's a guess. Some questions which nobody has asked which I believe have bearing. 1) You say "large". How large is large? Are we talking a 4000 square foot house or are we talking an airship hangar? Do you have the approximate dimensions? 2) The foundation isn't level. How far out of level is it? 3) Is it flat and just down at one end or is it out of flat as well and if so how much? With regard to the question of how you cut to varying lengths with a chopsaw, I have no idea, but can tell you how to do it with a radial arm saw. Two ways. For either you need to make or buy shims or obtain some precision incremental positioner such as an Incra jig. One is to cut all the studs to a little over the longest length, being as exact as you can, then set the saw up with a stop that will result in trimming the exact amount you need to get to the _shortest_ length. then for the next one put one shim so a little less is cut off,, for the next one two shims, etc. The advantage of this approach is that one person can do it fairly easily, the disadvantage is that you have to cut each stud twice and have twice as many chances to screw up.. The other way is a similar approach but you put the shims at the other end, so you make a jig that holds the stud to the _longest_ length required, then cut one, put in a shim and cut the second one, put in two shims and cut the third, and so on. The disadvantage of the second approach is that you really need two people to be able to do it efficiently, the advantage is that you only cut once. If this is a very long wall you end up with a lot of shims to juggle as well with either approach. If you can get by with increments of 1mm or 1/32 inch the original Incra jig can replace the shims for about 60 bucks at the cost of having to be more careful with the adjusting--it's easy to move it one notch too far and not catch it. Very easy method increase the depth of the sole plate by whatever the deviation is mark it with a string and trim the sole plate accordingly That'll work too and has the advantage that you end up with level floors and a constant floor-to-ceiling distance.. Neither method is very good if we're talking "airship hangar". |
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