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Default Latest shop project: TUTS

Photos of my latest shop project, TUTS (The Ultimate Taper Sled), he

http://milmac.com/ShopPhotos/IMG_0276.JPG
http://milmac.com/ShopPhotos/IMG_0277.JPG

TUTS is a distillation of several taper sleds I've seen online, including Swingman's --
thanks, Karl -- plus a few ideas of my own.

Sled is 3/4" Baltic birch plywood attached to a UHMW runner that rides in the *left* miter slot
so that it can be operated from the end of the saw -- the reach is much easier, and I'm well
out of the way of anything that might kick back.

Front and rear stops ride on short pieces of T-track, three in all. Stops are made of 8/4
poplar (to all but eliminate any possibility of the stop marring the workpiece), cut to a blunt
point for improved positioning of the workpiece.

The range of movement on both stops is the same -- about 1.5" -- but the range of the front
stop is about 3/8" closer to the cut line. That way, the blade will enter the end of the stock
and exit the side. I have found this to make cleaner cuts than the other way around -- which
seems to be the way all commercial taper jigs are made.

Overall length of the sled is 36"; T-tracks are positioned at approximately 2", 22", and 33"
from the rear fence to accomodate legs of either end table or dining table length.

Sled width is approximately 8-1/2" -- made oversize, then trimmed to zero clearance after
attaching the rear fence and runner.

Hold-downs are DeStaCo 207-U toggle clamps with the hex nuts replaced by wing nuts for
easier height adjustment. Hold-downs will accomodate work from 1-3/8" to 2-1/2" thick.
Thinner stock can be clamped by using shims, or longer clamp studs; thicker stock gets cut
on the bandsaw.

Stops are 2 1/8" high -- so that even if I inadvertently position one of the stops so that the
clamp overhangs the cut line, the blade can't hit it. Stops are thick enough to double as
handles; they make a very good grip.
 
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