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#1
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Ply blade and problems
Used a De Walt 3326 140T blade in a circular saw as I wanted a clean
cut and the blade was new. Was I EVER wrong! Got about 3" into a cut in 3/4" multiply slab and the blade bound. Extracted the blade and second through fourth were equally exciting. Let the smoke clear and double checked alignment of blade with guide as blade was drifting away from the guide while smoking, not sure what it was using but it smoked! Next cut I just slowed down feed rate but no resolve. Could NOT extract the blade and saw from ply. Dismounted the saw from the blade, wedged the saw kerf and got the blade out with difficulty. Switched to the old 24T blade and made clean cuts. I do NOT understand what was going wrong but obviously something was out of whack! Guess I'll reserve that blade for thin ply cuts only. Observations welcomed. |
#2
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Ply blade and problems
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#3
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Ply blade and problems
wrote in message ... Used a De Walt 3326 140T blade in a circular saw as I wanted a clean cut and the blade was new. Was I EVER wrong! Got about 3" into a cut in 3/4" multiply slab and the blade bound. Extracted the blade and second through fourth were equally exciting. Let the smoke clear and double checked alignment of blade with guide as blade was drifting away from the guide while smoking, not sure what it was using but it smoked! Next cut I just slowed down feed rate but no resolve. Could NOT extract the blade and saw from ply. Dismounted the saw from the blade, wedged the saw kerf and got the blade out with difficulty. Switched to the old 24T blade and made clean cuts. I do NOT understand what was going wrong but obviously something was out of whack! Guess I'll reserve that blade for thin ply cuts only. Observations welcomed. Ray has hit on a possibility. Additionally most likely your 24 tooth blade is a carbide tipped blade. If this is true, a carbide blade leaves a kerf that is wider than the body of the blade. Most plywood blades have no carbide tips and the teeth have little to no set. The teeth cut little if no wider than the body of the blade. When the body of the blade comes in contact with the wood you get the results that you are having. |
#4
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Ply blade and problems
I was gonna mention, and I'm sure this ain't the right place, that I set my
200 tooth ply blade backward to cut acrylic light shield, and immediately breezed through 2" ABS with perfect joints! ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
#6
Posted to rec.woodworking
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Ply blade and problems
wrote: Used a De Walt 3326 140T blade in a circular saw as I wanted a clean cut and the blade was new. Was I EVER wrong! Got about 3" into a cut in 3/4" multiply slab and the blade bound. Extracted the blade and second through fourth were equally exciting. Let the smoke clear and double checked alignment of blade with guide as blade was drifting away from the guide while smoking, not sure what it was using but it smoked! Next cut I just slowed down feed rate but no resolve. Could NOT extract the blade and saw from ply. Dismounted the saw from the blade, wedged the saw kerf and got the blade out with difficulty. Switched to the old 24T blade and made clean cuts. I do NOT understand what was going wrong but obviously something was out of whack! Guess I'll reserve that blade for thin ply cuts only. Observations welcomed. Those 140T hollow-ground blades are better used for plastics or really thin materials. For 3/4" wood, I'd use a 40T carbide-tipped finish blade, like the Freud D0740X (available at Home Depot, if I remember right): http://www.freud-tools.com/freuddiabfin.html Also, using a saw guide is an immense help to get straight cuts with circular saws: http://benchnotes.com/Skillsaw%20Gui..._guide_boa.htm or http://www.woodzone.com/tips/saw_guide.htm Regards, Mark |
#7
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Ply blade and problems - updated
Thanks for the comments/observations! Teeth were barely exiting the
ply. Labeled for ply. Had to use pliers to handle so it's dust, burned dust at that. The 24T Piranha finished the job nicely and will continue to be used. Using the Penn State Panel Cutting jig as guide. On 8 Jan 2007 05:52:27 -0800, "RayV" wrote: wrote: Used a De Walt 3326 140T blade in a circular saw as I wanted a clean cut and the blade was new. Was I EVER wrong! Got about 3" into a cut in 3/4" multiply slab and the blade bound. Extracted the blade and second through fourth were equally exciting. Let the smoke clear and double checked alignment of blade with guide as blade was drifting away from the guide while smoking, not sure what it was using but it smoked! Next cut I just slowed down feed rate but no resolve. Could NOT extract the blade and saw from ply. Dismounted the saw from the blade, wedged the saw kerf and got the blade out with difficulty. Switched to the old 24T blade and made clean cuts. I do NOT understand what was going wrong but obviously something was out of whack! Guess I'll reserve that blade for thin ply cuts only. Observations welcomed. That blade appears to be hollow ground. If so you probably had it set too low and the fatter part near the arbor was binding in the kerf. Hollow ground blades especially need to be set so that the teeth just protrude through the material being cut. Let us know. |
#8
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Ply blade and problems
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#9
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Ply blade and problems - updated
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#10
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Ply blade and problems
Prometheus wrote:
Freud makes a 40 tooth blade for fine cutting that works really nice on plywood, especially if you add a "zero clearance" hardboard foot to the bottom of the saw to prevent chipping. I might try that out ... what would be a good way to attach the hardboard to the saw's shoe? Thanks in advance, Mark |
#11
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Ply blade and problems
redbelly wrote:
Prometheus wrote: Freud makes a 40 tooth blade for fine cutting that works really nice on plywood, especially if you add a "zero clearance" hardboard foot to the bottom of the saw to prevent chipping. I might try that out ... what would be a good way to attach the hardboard to the saw's shoe? Thanks in advance, Double sided carpet tape always works for me. If you like it, you can make all permanenent with countersunk flat head machine screws. |
#12
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Ply blade and problems
Polyu glue also works but difficult to reverse. Like double sided
tape idea, thanks. On Tue, 09 Jan 2007 11:36:59 -0500, B A R R Y wrote: redbelly wrote: Prometheus wrote: Freud makes a 40 tooth blade for fine cutting that works really nice on plywood, especially if you add a "zero clearance" hardboard foot to the bottom of the saw to prevent chipping. I might try that out ... what would be a good way to attach the hardboard to the saw's shoe? Thanks in advance, Double sided carpet tape always works for me. If you like it, you can make all permanenent with countersunk flat head machine screws. |
#13
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Ply blade and problems
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#14
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Ply blade and problems
B A R R Y wrote: redbelly wrote: Prometheus wrote: Freud makes a 40 tooth blade for fine cutting that works really nice on plywood, especially if you add a "zero clearance" hardboard foot to the bottom of the saw to prevent chipping. I might try that out ... what would be a good way to attach the hardboard to the saw's shoe? Thanks in advance, Double sided carpet tape always works for me. If you like it, you can make all permanenent with countersunk flat head machine screws. Barry, thanks. -- Mark |
#15
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Ply blade and problems
On 9 Jan 2007 06:51:28 -0800, "redbelly" wrote:
Prometheus wrote: Freud makes a 40 tooth blade for fine cutting that works really nice on plywood, especially if you add a "zero clearance" hardboard foot to the bottom of the saw to prevent chipping. I might try that out ... what would be a good way to attach the hardboard to the saw's shoe? In my case, I countersunk the holes in the hardboard and drilled and tapped a few holes in the shoe. If you don't want to go to that amount of trouble before you try it out, double-sided tape might work in a pinch, especially if you have a smooth shoe, and not one with the sawdust grooves in it. Make sure that if you go with the drill and tap method, you make those countersinks deep enough that you don't scratch up the wood with the bolt heads. |
#16
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Ply blade and problems
Prometheus wrote: On 9 Jan 2007 06:51:28 -0800, "redbelly" wrote: Prometheus wrote: Freud makes a 40 tooth blade for fine cutting that works really nice on plywood, especially if you add a "zero clearance" hardboard foot to the bottom of the saw to prevent chipping. I might try that out ... what would be a good way to attach the hardboard to the saw's shoe? In my case, I countersunk the holes in the hardboard and drilled and tapped a few holes in the shoe. If you don't want to go to that amount of trouble before you try it out, double-sided tape might work in a pinch, especially if you have a smooth shoe, and not one with the sawdust grooves in it. Make sure that if you go with the drill and tap method, you make those countersinks deep enough that you don't scratch up the wood with the bolt heads. Thanks. I THINK I have a 10-32 tap in my set, if not then I'd probably go with 8-32. At this point it's a low priority "something to try one of these days" item, but thank you for replying. Mark |
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