I have the Bosch 4000 t/s. If anyone has made a zero tolerance insert, how
did you duplicate the little tabs on the under side, like the factory
insert. What material did you use?
Patt

I don't know about the Bosch saw, but I have made inserts using plywood
or mdf for a Delta contractors saw. Use the old insert as a pattern.
First bandsaw out slightly larger and then use a router in a table with
a pattern following bit to cut to the exact size. You will probably
need to build a jig with hold down clamps to safely hold the patten
(old insert) and the one you are cutting together. Use small screws to
adjust the height. I presume the tabs you are talking about adjust the
height. Somewhere in this group I have seen someone post a message with
a link to a website with pictures.

Patt wrote:

I have the Bosch 4000 t/s. If anyone has made a zero tolerance insert, how
did you duplicate the little tabs on the under side, like the factory
insert. What material did you use?
Patt

They sell zero clearance inserts for that saw. Try
http://www.coastaltool.com that's where I got my ZC insert.

Pete C.