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#1
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How does one make fine cuts on small pieces?
I'd like to make a chessboard. It should be easy enough. Take 32
squares of one color, 32 of another, glue them together and frame it. But .. HOW do I make the super-clean cuts needed for a piece that small? For example, say the squares were as small as 1" on a side. How does one make so clean a cut? Also ... what if I were making the board in an elongated fashion, so that the squares were slanted a bit instead. Now, there would be even less tolerance for the cut. HELP! Jack |
#2
Posted to rec.woodworking
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How does one make fine cuts on small pieces?
mywebaccts (at) PLUGcomcast.net wrote: I'd like to make a chessboard. It should be easy enough. Take 32 squares of one color, 32 of another, glue them together and frame it. But .. HOW do I make the super-clean cuts needed for a piece that small? For example, say the squares were as small as 1" on a side. How does one make so clean a cut? Also ... what if I were making the board in an elongated fashion, so that the squares were slanted a bit instead. Now, there would be even less tolerance for the cut. You're not making short cuts, or shouldn't be. Rip the contrasting wood strips to the correct width, glue them together, rip the composite board into the same width strips, then flip alternate row pieces end for end and glue them up. R |
#3
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How does one make fine cuts on small pieces?
you dont cut individual squares, you rip a piece say 1 inch wide by about 10
inches long of your two contrasting woods then you glue up your strips in alternating colours dark light etc. then you crosscut the assembled wood. stagger the strips by 1 inch and glue up again, I hope this is clear, Brian "mywebaccts (at) PLUGcomcast.net" "mywebaccts (at) PLUGcomcast.net" wrote in message . .. I'd like to make a chessboard. It should be easy enough. Take 32 squares of one color, 32 of another, glue them together and frame it. But .. HOW do I make the super-clean cuts needed for a piece that small? For example, say the squares were as small as 1" on a side. How does one make so clean a cut? Also ... what if I were making the board in an elongated fashion, so that the squares were slanted a bit instead. Now, there would be even less tolerance for the cut. HELP! Jack |
#4
Posted to rec.woodworking
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How does one make fine cuts on small pieces?
mywebaccts (at) PLUGcomcast.net wrote:
I'd like to make a chessboard. It should be easy enough. Take 32 squares of one color, 32 of another, glue them together and frame it. But .. HOW do I make the super-clean cuts needed for a piece that small? Made one a long time ago as follows: Rip strips of each color as req'd, say 2" wide, then glue alternate colors together. When dry, cross cut this ass'y to form strips of alternate color squares that are 2" wide and at least one block longer than necessary. Glue these strips to a piece of 1/4 plywood with alternate colors aligned to form chess board. Trim assembled board to size, then trim with desired material as req'd use as part of a table top. If you make it as a table top, head to the drum sander shop to get a level surface when you are done. That may not be the best way, but it worked for me. Lew |
#5
Posted to rec.woodworking
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How does one make fine cuts on small pieces?
"mywebaccts wrote in message
I'd like to make a chessboard. It should be easy enough. Take 32 squares of one color, 32 of another, glue them together and frame it. But .. HOW do I make the super-clean cuts needed for a piece that small? For example, say the squares were as small as 1" on a side. How does one make so clean a cut? Also ... what if I were making the board in an elongated fashion, so that the squares were slanted a bit instead. Now, there would be even less tolerance for the cut. While it can be done, that is one of the worst ways to make a game board. Without going into a long detailed post, see if you can find/watch a WoodWorks segment, perhaps something on diy.net, where David J. Marks did his gameboard segment. You will long the tricks if you can find it. -- www.e-woodshop.net Last update: 6/21/06 |
#6
Posted to rec.woodworking
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How does one make fine cuts on small pieces?
mywebaccts (at) PLUGcomcast.net wrote:
I'd like to make a chessboard. It should be easy enough. Take 32 squares of one color, 32 of another, glue them together and frame it. But .. HOW do I make the super-clean cuts needed for a piece that small? For example, say the squares were as small as 1" on a side. How does one make so clean a cut? Also ... what if I were making the board in an elongated fashion, so that the squares were slanted a bit instead. Now, there would be even less tolerance for the cut. HELP! Jack See: http://www.leestyron.com/chesstable1.php -- Jack Novak Buffalo, NY - USA (Remove -SPAM- to send email) |
#7
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How does one make fine cuts on small pieces?
Man, there's gotta be a better way of putting it together. Rather than
taking 64 individual pieces and gluing them up, how about edge-gluing 9 or 10 dark and light boards of the proper width, then crosscutting the panel to create strips of alternating pieces? Arrange and glue the strips together, this time endgrain to endgrain (follow recommended procedures for endgrain gluing) so they create the chessboard. Trim off excess and frame it. You're welcome. Tom mywebaccts (at) PLUGcomcast.net wrote: I'd like to make a chessboard. It should be easy enough. Take 32 squares of one color, 32 of another, glue them together and frame it. But .. HOW do I make the super-clean cuts needed for a piece that small? For example, say the squares were as small as 1" on a side. How does one make so clean a cut? Also ... what if I were making the board in an elongated fashion, so that the squares were slanted a bit instead. Now, there would be even less tolerance for the cut. HELP! Jack |
#8
Posted to rec.woodworking
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How does one make fine cuts on small pieces?
In article , "mywebaccts
(at) PLUGcomcast.net" "mywebaccts (at) PLUGcomcast.net" says... I'd like to make a chessboard. It should be easy enough. Take 32 squares of one color, 32 of another, glue them together and frame it. But .. HOW do I make the super-clean cuts needed for a piece that small? For example, say the squares were as small as 1" on a side. How does one make so clean a cut? Also ... what if I were making the board in an elongated fashion, so that the squares were slanted a bit instead. Now, there would be even less tolerance for the cut. HELP! Jack I'd suggest ripping 1" strips and edge glueing them in alternating colors. Then crosscut that panel into 1" strips. It's either going to take 9 or 10 strips so you will be able to alternate the colors. I admit to not doing a full layout - just know you're going to need more than the 8. Then, offset the colors and end-glue those strips. You may want to use biscuits or dowels on the second glue up. I've done this with some decorative cutting boards and it works pretty well. However, I've had some shrinkage later that has separated the end-grain cuts on a couple of boards. That's why I'd suggest the biscuits and be sure to use plenty of glue as the endgrain makes it harder to get a good glue joint and will soak up more glue than the edge glued portions. After you've done this and all joints are dry and secure, rip the extra off the two edges. Then, as you say, frame it. Good luck, tex |
#9
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How does one make fine cuts on small pieces?
In article ,
at) PLUGcomcast.net" "mywebaccts (at "mywebaccts (at) PLUGcomcast.net" wrote: I'd like to make a chessboard. It should be easy enough. Take 32 squares of one color, 32 of another, glue them together and frame it. But .. HOW do I make the super-clean cuts needed for a piece that small? For example, say the squares were as small as 1" on a side. How does one make so clean a cut? Also ... what if I were making the board in an elongated fashion, so that the squares were slanted a bit instead. Now, there would be even less tolerance for the cut. HELP! Jack I must be missing something here. Do you really mean that you don't need "clean cuts" for larger pieces? With a decent tablesaw and blade, it shoule be easy enough to cut 64 pieces accurately enough. I would expect serveral "rejects" but even so... As for the "elongated fashion" I really don't know what you mean here. -- Larry Wasserman Baltimore, Maryland |
#10
Posted to rec.woodworking
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How does one make fine cuts on small pieces?
Ah ... yes, for the chessboard, that would be the right approach.
Related to that though, if you did want a single 1"x1" square piece, how would you cut it? I could rip a strip 1" wide ... but then cutting the 1" pieces off of that would be rather difficult with my table saw. Maybe if I sandwiched them inbetween other boards, it would hold it in place after the cut. Anyway ... THANKS for the answer to the chessboard. As Homer Simpson would say .. DOH! Jack RicodJour wrote: mywebaccts (at) PLUGcomcast.net wrote: I'd like to make a chessboard. It should be easy enough. Take 32 squares of one color, 32 of another, glue them together and frame it. But .. HOW do I make the super-clean cuts needed for a piece that small? For example, say the squares were as small as 1" on a side. How does one make so clean a cut? Also ... what if I were making the board in an elongated fashion, so that the squares were slanted a bit instead. Now, there would be even less tolerance for the cut. You're not making short cuts, or shouldn't be. Rip the contrasting wood strips to the correct width, glue them together, rip the composite board into the same width strips, then flip alternate row pieces end for end and glue them up. R |
#11
Posted to rec.woodworking
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How does one make fine cuts on small pieces?
Many thanks!
no(SPAM)vasys wrote: mywebaccts (at) PLUGcomcast.net wrote: I'd like to make a chessboard. It should be easy enough. Take 32 squares of one color, 32 of another, glue them together and frame it. But .. HOW do I make the super-clean cuts needed for a piece that small? For example, say the squares were as small as 1" on a side. How does one make so clean a cut? Also ... what if I were making the board in an elongated fashion, so that the squares were slanted a bit instead. Now, there would be even less tolerance for the cut. HELP! Jack See: http://www.leestyron.com/chesstable1.php |
#13
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How does one make fine cuts on small pieces?
On Sun, 25 Jun 2006 11:34:22 -0600, "mywebaccts (at) PLUGcomcast.net"
"mywebaccts (at) PLUGcomcast.net" wrote: I'd like to make a chessboard. It should be easy enough. Take 32 squares of one color, 32 of another, glue them together and frame it. But .. HOW do I make the super-clean cuts needed for a piece that small? For example, say the squares were as small as 1" on a side. How does one make so clean a cut? Also ... what if I were making the board in an elongated fashion, so that the squares were slanted a bit instead. Now, there would be even less tolerance for the cut. HELP! Hi there- There was an episode of Woodworks a while back where the guy made a chessboard, and I liked his method an awful lot. He veneered a couple of pieces of ply (Baltic birch?) with contrasting wood, then cut strips out of those. He glued the strips together, then crosscut the whole deal, and flipped every other strip over- then glued it back together again. Looked pretty easy. The first chessboard I made, I did with individual squares like you're describing, and it ended up being a real nightmare to clamp. Everything turned out all right, but the next one I make will definately be using the method described in the first paragraph. |
#14
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How does one make fine cuts on small pieces?
On Sun, 25 Jun 2006 15:02:34 -0600, "mywebaccts (at) PLUGcomcast.net"
"mywebaccts (at) PLUGcomcast.net" wrote: Ah ... yes, for the chessboard, that would be the right approach. Related to that though, if you did want a single 1"x1" square piece, how would you cut it? I could rip a strip 1" wide ... but then cutting the 1" pieces off of that would be rather difficult with my table saw. Maybe if I sandwiched them inbetween other boards, it would hold it in place after the cut. I've done some repetative cutting like that, and I always do the following: rip the strips, then set the fence to (for example) 1 3/4" and clamp a 3/4" block to it anywhere in front of the blade. Get the miter guage out and butt the strip up against it and the block, then push forward to complete the cut. Because the block is not next to the blade, but only in front of it, the risk of kickback is dramatically reduced. Clean out the cut pieces every so often to keep them from catching the blade. Should keep the tolerance very well- if not, try clamping the long end to the miter guage. FWIW, that's what it describes in my saw's manual as well, so the technique has obviously been through all the standard liability gunk and has been deemed safe enough by Delta. |
#15
Posted to rec.woodworking
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How does one make fine cuts on small pieces?
Hi there-
There was an episode of Woodworks a while back where the guy made a chessboard, and I liked his method an awful lot. He veneered a couple of pieces of ply (Baltic birch?) with contrasting wood, then cut strips out of those. He glued the strips together, then crosscut the whole deal, and flipped every other strip over- then glued it back together again. Looked pretty easy. The first chessboard I made, I did with individual squares like you're describing, and it ended up being a real nightmare to clamp. Everything turned out all right, but the next one I make will definately be using the method described in the first paragraph. Here is the web address to the write up on that episode. http://www.diynetwork.com/diy/ww_dec...278237,00.html good luck JD |
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