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Woodturning (rec.crafts.woodturning) To discuss tools, techniques, styles, materials, shows and competitions, education and educational materials related to woodturning. All skill levels are welcome, from art turners to production turners, beginners to masters. |
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#1
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Carbide bandsaw blades
I am needing to purchase a new bandsaw blade. I have had good luck
with the timberwolf 3tpi x 1/2" blades but they dont seem to last very long. I mainly use my Grizzly G1019 (w/ riser) bandsaw for cutting blanks before mounting on my jet 1236. I do trim most of the blanks with a chainsaw before making round on bandsaw. So there is still some bark which is probably dulling the blade. I mainly use green wood that is about 6" deep or less. So what are everyone thoughts on carbide blades for rounding blanks. Here is the one I was looking at purchasing. http://www.grizzly.com/products/H6998 At $53 if it would out last two timberwolf blades it would be more economical. Thanks for your thoughts, Steve Massman |
#2
Posted to rec.crafts.woodturning
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Carbide bandsaw blades
Steve
I get regular bandsaw blades from http://tufftooth.com/ and find both the blades and the service excellent. They also have silicon steel blades similar to the Timber Wolf and these are excellent as well. I sharpen my blades a la Steve Russell and find that i get about three sharpenings per blade before metal fatigue sets in on my 72" blade. If you do go the carbide route it would be nice to know how it works out. -- God bless and safe turning Darrell Feltmate Truro, NS Canada www.aroundthewoods.com "massmans" wrote in message oups.com... I am needing to purchase a new bandsaw blade. I have had good luck with the timberwolf 3tpi x 1/2" blades but they dont seem to last very long. I mainly use my Grizzly G1019 (w/ riser) bandsaw for cutting blanks before mounting on my jet 1236. I do trim most of the blanks with a chainsaw before making round on bandsaw. So there is still some bark which is probably dulling the blade. I mainly use green wood that is about 6" deep or less. So what are everyone thoughts on carbide blades for rounding blanks. Here is the one I was looking at purchasing. http://www.grizzly.com/products/H6998 At $53 if it would out last two timberwolf blades it would be more economical. Thanks for your thoughts, Steve Massman |
#3
Posted to rec.crafts.woodturning
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Carbide bandsaw blades
I concur with Darrell. The problem with me is when I am not careful I break
the blade when I get around blanks. I soon learned that (with my band saw) the base of the blank has to be square with the blade. Otherwise the blade binds and breaks. Replacing a broken carbide blade is more expensive than a metal one. When selecting a carbide blade I would inquire about the teeth configuration to cut green wood. For the average band saw a 4 skip tooth works good. That is 4 teeth per inch with one racker. A large band saw work fine with a 3 teeth per inch with one racker. Let us know how you make out with the carbide blade. "Darrell Feltmate" wrote in message news:QqLrh.162771$YV4.95102@edtnps89... Steve I get regular bandsaw blades from http://tufftooth.com/ and find both the blades and the service excellent. They also have silicon steel blades similar to the Timber Wolf and these are excellent as well. I sharpen my blades a la Steve Russell and find that i get about three sharpenings per blade before metal fatigue sets in on my 72" blade. If you do go the carbide route it would be nice to know how it works out. -- God bless and safe turning Darrell Feltmate Truro, NS Canada www.aroundthewoods.com "massmans" wrote in message oups.com... I am needing to purchase a new bandsaw blade. I have had good luck with the timberwolf 3tpi x 1/2" blades but they dont seem to last very long. I mainly use my Grizzly G1019 (w/ riser) bandsaw for cutting blanks before mounting on my jet 1236. I do trim most of the blanks with a chainsaw before making round on bandsaw. So there is still some bark which is probably dulling the blade. I mainly use green wood that is about 6" deep or less. So what are everyone thoughts on carbide blades for rounding blanks. Here is the one I was looking at purchasing. http://www.grizzly.com/products/H6998 At $53 if it would out last two timberwolf blades it would be more economical. Thanks for your thoughts, Steve Massman |
#5
Posted to rec.crafts.woodturning
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Carbide bandsaw blades
wrote in message news I concur with Darrell. The problem with me is when I am not careful I break the blade when I get around blanks. I soon learned that (with my band saw) the base of the blank has to be square with the blade. Otherwise the blade binds and breaks. Note that the blade will be square with any flat base. It's tip and pinch that get you. Suggestions for flattening if you're not the best with a chainsaw include scrub/jack/block planes, or perhaps you might want to lay the piece flat on its broad face on the drillpress table and make stopped, overlapping Forstner bores for parallel, it that's what you're after. I find a circle cutting jig to be an excellent way to do round things, as it keeps you from the other blade-destroyer, turning the blank/blade while not cutting. No choice but to cut with the jig. |
#6
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Carbide bandsaw blades
Steve, I know you asked about carbide bandsaw blades, but for green wood
how often do you need to interpose a bandsaw between your chain saw and a tool that's made for making wood round ...the lathe? Turn to Safety, Arch Fortiter http://community.webtv.net/almcc/MacsMusings |
#7
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Carbide bandsaw blades
While it isn't a necessity, a big bandsaw for preping blanks saves huge
amounts of time. As a production turner, I had to have one. It cuts the log up faster, you parallel top and bottom, and a better circle. This means that you can start turning at higher speeds, and there is less roughing to do. It has cut my prep and turning time almost in half. The bandsaw does a much better job than a chainsaw. You don't need carbide blades for bowl blanks. robo hippy Arch wrote: Steve, I know you asked about carbide bandsaw blades, but for green wood how often do you need to interpose a bandsaw between your chain saw and a tool that's made for making wood round ...the lathe? Turn to Safety, Arch Fortiter http://community.webtv.net/almcc/MacsMusings |
#8
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Carbide bandsaw blades
Thanks for all the help. My main need to is to get bigger logs round
so that i can put them on my limited Jet 1236. It doesnt do well with large octagons blanks. I will look into resharpening and also staying with timberwolf blades. Steve |
#9
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Carbide bandsaw blades
Hi Steve
But if you want to make larger turnings, you should maybe get a larger lathe, or saw the corners of the octagonal blanks one more time with your chain saw while you are at it anyway, ;-))))) But seriously, if the above isn't in the cards, ( I seldom use my band saw for making bowl blanks, but I do sometimes), use the silicon steel bands, that are thicker than normal .032" 4 TPI 1/2" wide, the blades have a wider set and they are called the "turner/carver bands" by the makers,(where I get them from) but you need wheels that are larger than 12" I think it is, I was paying something like 15 cents an inch, and for that price it is pretty hard to do better with carbide teeth bands IMO. Have fun and take care Leo Van Der Loo massmans wrote: I am needing to purchase a new bandsaw blade. I have had good luck with the timberwolf 3tpi x 1/2" blades but they dont seem to last very long. I mainly use my Grizzly G1019 (w/ riser) bandsaw for cutting blanks before mounting on my jet 1236. I do trim most of the blanks with a chainsaw before making round on bandsaw. So there is still some bark which is probably dulling the blade. I mainly use green wood that is about 6" deep or less. So what are everyone thoughts on carbide blades for rounding blanks. Here is the one I was looking at purchasing. http://www.grizzly.com/products/H6998 At $53 if it would out last two timberwolf blades it would be more economical. Thanks for your thoughts, Steve Massman |
#10
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Carbide bandsaw blades
I have used the carbide blades for resawing and cutting blanks. I will only
use it on something that I know for sure doesn't have rocks in it. I was making venier from a madrona burl and had the misfortune to find a rock in it, or rather the blade did and as it was a 3/4 it could not be resharpened. They are costly. Stick with the bimetals. Brian |
#11
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Carbide bandsaw blades
On 18 Jan 2007 08:23:33 -0800, "robo hippy"
wrote: I am lucky to have a Lennox blade dealer here in town, and can get anything that I need from him. For general bowl blank roughing a bimetal blade works best. They last a lot longer than other blades. While I haven't used anything else, I have several friends who have switched to them and this is what they have told me. They are a utility blade and good for rough work. I do have a carbide tipped blade that costs about double what a bimetal blade does (150 inch by 1 1/4 blade $75 to $180). I did use one for bowl blanks for a while just to see how they did. They work fine, but don't seem to last any longer. They are made for resawing board stock, and the dealer said that they are a must have if you are planning to resaw your own veneers. I can get a surface that needs almost no sanding with them, but are overkill for bowls. robo hippy I spent a lot of time in front of industrial bandsaws over the years, and the conclusion I came to was the same as above- the Lennox bi-metal blades will cut almost as long and just as well as carbide tipped, and cost less. They're just plain tough, and if they can cut steel 24 hours a day for a week or better, I can't imagine that there are many woods that are going to hurt them much! |
#12
Posted to rec.crafts.woodturning
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Carbide bandsaw blades
Hi Prometheus
The problem with the bi-metal blades is to many TPI and not enough set on them for sawing wet wood, they'll bind up and do just not work well sawing wet wood I found, the once or twice I tried sawing wood on my saw with the Bi-metal in place, also most BI-metal bands are wider than thicker than the wood bands, they need more power and bigger wheel sizes. One other thing that does make a big difference is the saw speed in metal sawing or wood sawing, where the wood sawing blades feed at approx. 10X the speed of steel blades, as speed goes up so does the friction and heat, but if you can find some bi-metal bands that do have the 3 or 4 TPI with a good wide set than it might be more economical to use one of those. Have fun and take care Leo Van Der Loo http://homepage.mac.com/l.vanderloo/PhotoAlbum22.html Prometheus wrote: On 18 Jan 2007 08:23:33 -0800, "robo hippy" wrote: I am lucky to have a Lennox blade dealer here in town, and can get anything that I need from him. For general bowl blank roughing a bimetal blade works best. They last a lot longer than other blades. While I haven't used anything else, I have several friends who have switched to them and this is what they have told me. They are a utility blade and good for rough work. I do have a carbide tipped blade that costs about double what a bimetal blade does (150 inch by 1 1/4 blade $75 to $180). I did use one for bowl blanks for a while just to see how they did. They work fine, but don't seem to last any longer. They are made for resawing board stock, and the dealer said that they are a must have if you are planning to resaw your own veneers. I can get a surface that needs almost no sanding with them, but are overkill for bowls. robo hippy I spent a lot of time in front of industrial bandsaws over the years, and the conclusion I came to was the same as above- the Lennox bi-metal blades will cut almost as long and just as well as carbide tipped, and cost less. They're just plain tough, and if they can cut steel 24 hours a day for a week or better, I can't imagine that there are many woods that are going to hurt them much! |
#13
Posted to rec.crafts.woodturning
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Carbide bandsaw blades
On 19 Jan 2007 11:02:23 -0800, "
wrote: Hi Prometheus The problem with the bi-metal blades is to many TPI and not enough set on them for sawing wet wood, they'll bind up and do just not work well sawing wet wood I found, the once or twice I tried sawing wood on my saw with the Bi-metal in place, also most BI-metal bands are wider than thicker than the wood bands, they need more power and bigger wheel sizes. One other thing that does make a big difference is the saw speed in metal sawing or wood sawing, where the wood sawing blades feed at approx. 10X the speed of steel blades, as speed goes up so does the friction and heat, but if you can find some bi-metal bands that do have the 3 or 4 TPI with a good wide set than it might be more economical to use one of those. Speed may be a big factor, now that you mention it- but TPI doesn't really need to be. There were two common tooth sets that I've used in steel fabrication- 2-3 and 3-4. Each used an alternating tooth count, as I'm sure you can guess by the designation, 2 tpi on one inch, and 3 on the next. The 2-3s gave a fairly rough finish on metal, but would be pretty good for wood, and IIRC, they had a fairly good set to them- I do recall turning off the coolant and sawing large oak beams a couple of times for things like rebuilding the loading dock after a careless truck driver managed to rip off the bumpers, and building heavy shop stands. It was a mess to clean the chips out of a saw with a coolant tray, but it ripped through those massive beams like they were paper. That being said, they *were* wide and thick- you've got a point there. The ones I've used had a kerf of .063", and were 1.25" wide. That 1/16" kerf did not reflect the simple thickness of the blade- it was due to the set of the teeth. The blades themselves were .032" thick, and the rest was set. Just for comparison, the carbide toothed blades had a kerf of over .125" Even if they were sharper, that's still quite a lot more material to remove. But you've got to have some pretty big wheels in the bandsaw to run those suckers- perhaps my thinking was incorrect when I assumed that Lennox makes smaller versions for other saws. I think, but do not recall for certain, that they do make similar blades with a thinner band for the smaller cut-off saws, which are not that different from a vertical wood bandsaw. Then again, my somewhat hazy recollection (the smaller cutoffs were secondary only) is of 3/4" wide bands with a slightly finer tooth count- perhaps 5-6. If that's the biggest bite they've got, they may not work for resawing- but in any case, I'd still go for the bi-metals over carbide bandsaw blades in a heartbeat! Thinking back on this made me recall one other thing about bandsaw blades I never really considered in the wood shop. The Lennox bi-metal blades were "self sharpening"- that isn't to say that they stayed perpetually sharp, but rather that they required a much lighter feed pressure and slower band speed when they were installed new for the first 10 cubic inches (in steel) of the material cut. Ignoring that break-in procedure reduced the life of the blade by almost %75. I don't know if the same logic applies to wood bandsaws, but it may be worth a little investigation. Hard to say how a guy might slow down the band speed with a saw that has only one speed, but it's certainly not difficult to reduce the feed rate for the first (100?) cubic inches of hardwood cut, and it might help the blades last longer and cut better. |
#14
Posted to rec.crafts.woodturning
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Carbide bandsaw blades
I have used the 3-4 carbide on wood and the finish was outstanding. I did a
bunch of fine boxes that required very little sanding. Brian |
#15
Posted to rec.crafts.woodturning
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Carbide bandsaw blades
"Prometheus" wrote in message ... Thinking back on this made me recall one other thing about bandsaw blades I never really considered in the wood shop. The Lennox bi-metal blades were "self sharpening"- that isn't to say that they stayed perpetually sharp, but rather that they required a much lighter feed pressure and slower band speed when they were installed new for the first 10 cubic inches (in steel) of the material cut. Ignoring that break-in procedure reduced the life of the blade by almost %75. I don't know if the same logic applies to wood bandsaws, but it may be worth a little investigation. Hard to say how a guy might slow down the band speed with a saw that has only one speed, but it's certainly not difficult to reduce the feed rate for the first (100?) cubic inches of hardwood cut, and it might help the blades last longer and cut better. Some even recommend such a procedure. Notably the ones I purchased from Woodworkers' Supply when they had a deal on 'em. Never seen it elsewhere. |
#16
Posted to rec.crafts.woodturning
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Carbide bandsaw blades
On Sat, 20 Jan 2007 12:17:28 GMT, "George" wrote:
"Prometheus" wrote in message .. . Thinking back on this made me recall one other thing about bandsaw blades I never really considered in the wood shop. The Lennox bi-metal blades were "self sharpening"- that isn't to say that they stayed perpetually sharp, but rather that they required a much lighter feed pressure and slower band speed when they were installed new for the first 10 cubic inches (in steel) of the material cut. Ignoring that break-in procedure reduced the life of the blade by almost %75. I don't know if the same logic applies to wood bandsaws, but it may be worth a little investigation. Hard to say how a guy might slow down the band speed with a saw that has only one speed, but it's certainly not difficult to reduce the feed rate for the first (100?) cubic inches of hardwood cut, and it might help the blades last longer and cut better. Some even recommend such a procedure. Notably the ones I purchased from Woodworkers' Supply when they had a deal on 'em. Never seen it elsewhere. The only place I ever even thought about it was on industrial metal bandsaws, but I don't imagine it would hurt anything to apply the same practice to the woodworking blades. I'll have to remember that the next time I swap blades out myself. |
#17
Posted to rec.crafts.woodturning
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Carbide bandsaw blades
A slow cut for the first while does make sense. (muse, muse, muse). When a
blade is new or newly sharpened, it cuts faster than the old, dull one. Hense the temptation is to move the wood through quickly. However, a band saw blade like all other saws, is designed to clear sawdust from the cut. The gullets act as dust carriers to move the dust through the cut and then deposit it at the other end. I presume that a fast push through with a sharp blade would generate a lot of sawdust but not sufficient time to clear it all. This would generate heat that would shorten the effective time of the sharpening. I think that blades tend to have a good sharp time, a much longer effective time (sharp enought) and a sudden "sharpen me" time or at least a period where we sit back and say "I should do something about that blade before it breaks." Remember: the time to replace the blade is 15 minutes of cutting before you did. -- God bless and safe turning Darrell Feltmate Truro, NS Canada www.aroundthewoods.com |
#18
Posted to rec.crafts.woodturning
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Carbide bandsaw blades
This is a real head scratcher for me Leo, all I have ever used are bi
metal blades, and the only time I have any trouble with them is when they are dull. I use 1/2 inch by 3 tpi on my small saw (PM industrial 1hp ), and a 1 1/4 inch blade with about 3/4 inch spaces between teeth. Maybe they make bimetal wood and metal blades. robo hippy wrote: Hi Prometheus The problem with the bi-metal blades is to many TPI and not enough set on them for sawing wet wood, they'll bind up and do just not work well sawing wet wood I found, the once or twice I tried sawing wood on my saw with the Bi-metal in place, also most BI-metal bands are wider than thicker than the wood bands, they need more power and bigger wheel sizes. One other thing that does make a big difference is the saw speed in metal sawing or wood sawing, where the wood sawing blades feed at approx. 10X the speed of steel blades, as speed goes up so does the friction and heat, but if you can find some bi-metal bands that do have the 3 or 4 TPI with a good wide set than it might be more economical to use one of those. Have fun and take care Leo Van Der Loo http://homepage.mac.com/l.vanderloo/PhotoAlbum22.html Prometheus wrote: On 18 Jan 2007 08:23:33 -0800, "robo hippy" wrote: I am lucky to have a Lennox blade dealer here in town, and can get anything that I need from him. For general bowl blank roughing a bimetal blade works best. They last a lot longer than other blades. While I haven't used anything else, I have several friends who have switched to them and this is what they have told me. They are a utility blade and good for rough work. I do have a carbide tipped blade that costs about double what a bimetal blade does (150 inch by 1 1/4 blade $75 to $180). I did use one for bowl blanks for a while just to see how they did. They work fine, but don't seem to last any longer. They are made for resawing board stock, and the dealer said that they are a must have if you are planning to resaw your own veneers. I can get a surface that needs almost no sanding with them, but are overkill for bowls. robo hippy I spent a lot of time in front of industrial bandsaws over the years, and the conclusion I came to was the same as above- the Lennox bi-metal blades will cut almost as long and just as well as carbide tipped, and cost less. They're just plain tough, and if they can cut steel 24 hours a day for a week or better, I can't imagine that there are many woods that are going to hurt them much! |
#19
Posted to rec.crafts.woodturning
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Carbide bandsaw blades
You are probably right about the metal and wood bi-metal blades, and I
should have maybe been more specific in that I was talking about the metal sawing bi-metal blades, that I use on my band saw, I have hung a second motor plus a jack shaft on my band saw, to bring the speed of the blade down to be able to saw metal on my band saw. And those metal sawing blades need more beam strength and are thicker as well, TPI are many more than 3 or 4, however I would expect that there are blades with that number of TPI, but the Idea that there be at least 3 teeth in the piece that is cut, would indicate the piece to be at more than 1" thick, seems slow going with that few cutting edges, but there are of course exceptions. The metal sawing blades have mostly 12 or many more TPI. The silicon steel instead of bi-metal is I think a result of the use of smaller wheels and less HP, bi-metal are normally made with just the front edge of the band being harder, the rest just more flexible steel, making thus the name BI-METAL, however that harder edge is still vulnerable to breaking, shortening the life of the band, silicon steel has added wear resistance build in and is less likely to break, making it the better choice for smaller saws IMO. And as almost always there are exceptions, like very abrasive wood etc., just my 2cents My setup for sawing metal on a wood bandsaw http://homepage.mac.com/l.vanderloo/PhotoAlbum22.html Have fun and take care Leo Van Der Loo robo hippy wrote: This is a real head scratcher for me Leo, all I have ever used are bi metal blades, and the only time I have any trouble with them is when they are dull. I use 1/2 inch by 3 tpi on my small saw (PM industrial 1hp ), and a 1 1/4 inch blade with about 3/4 inch spaces between teeth. Maybe they make bimetal wood and metal blades. robo hippy wrote: Hi Prometheus The problem with the bi-metal blades is to many TPI and not enough set on them for sawing wet wood, they'll bind up and do just not work well sawing wet wood I found, the once or twice I tried sawing wood on my saw with the Bi-metal in place, also most BI-metal bands are wider than thicker than the wood bands, they need more power and bigger wheel sizes. One other thing that does make a big difference is the saw speed in metal sawing or wood sawing, where the wood sawing blades feed at approx. 10X the speed of steel blades, as speed goes up so does the friction and heat, but if you can find some bi-metal bands that do have the 3 or 4 TPI with a good wide set than it might be more economical to use one of those. Have fun and take care Leo Van Der Loo http://homepage.mac.com/l.vanderloo/PhotoAlbum22.html Prometheus wrote: On 18 Jan 2007 08:23:33 -0800, "robo hippy" wrote: I am lucky to have a Lennox blade dealer here in town, and can get anything that I need from him. For general bowl blank roughing a bimetal blade works best. They last a lot longer than other blades. While I haven't used anything else, I have several friends who have switched to them and this is what they have told me. They are a utility blade and good for rough work. I do have a carbide tipped blade that costs about double what a bimetal blade does (150 inch by 1 1/4 blade $75 to $180). I did use one for bowl blanks for a while just to see how they did. They work fine, but don't seem to last any longer. They are made for resawing board stock, and the dealer said that they are a must have if you are planning to resaw your own veneers. I can get a surface that needs almost no sanding with them, but are overkill for bowls. robo hippy I spent a lot of time in front of industrial bandsaws over the years, and the conclusion I came to was the same as above- the Lennox bi-metal blades will cut almost as long and just as well as carbide tipped, and cost less. They're just plain tough, and if they can cut steel 24 hours a day for a week or better, I can't imagine that there are many woods that are going to hurt them much! |
#20
Posted to rec.crafts.woodturning
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Carbide bandsaw blades
On 20 Jan 2007 13:11:14 -0800, "
wrote: You are probably right about the metal and wood bi-metal blades, and I should have maybe been more specific in that I was talking about the metal sawing bi-metal blades, that I use on my band saw, I have hung a second motor plus a jack shaft on my band saw, to bring the speed of the blade down to be able to saw metal on my band saw. And those metal sawing blades need more beam strength and are thicker as well, TPI are many more than 3 or 4, however I would expect that there are blades with that number of TPI, but the Idea that there be at least 3 teeth in the piece that is cut, would indicate the piece to be at more than 1" thick, seems slow going with that few cutting edges, but there are of course exceptions. The metal sawing blades have mostly 12 or many more TPI. Ah, now I see what you're talking about- those hacksaw-type blades you can get for the bandsaw. As far as I know, those are for making nicer cuts in things like sheet metal. What I was referring to are blades for cutting off pipe or solid stock on a horizontal hydraulic or gravity-fed bandsaw. In the case I was referring to, a higher tooth count will give a nicer edge, but takes forever to cut anything- the standard is a much lower TPI, and they can rip right though most metals very quickly compared to what you're describing- though I am thinking that if you were to put on on a vertical bandsaw and tried to use it to cut thin metal, it would be a dangerous situation. Not bad if you're resawing wood, though. The silicon steel instead of bi-metal is I think a result of the use of smaller wheels and less HP, bi-metal are normally made with just the front edge of the band being harder, the rest just more flexible steel, making thus the name BI-METAL, however that harder edge is still vulnerable to breaking, shortening the life of the band, silicon steel has added wear resistance build in and is less likely to break, making it the better choice for smaller saws IMO. And as almost always there are exceptions, like very abrasive wood etc., just my 2cents You may certainly be right there- a small woodshop bandsaw is not the same thing as a big saw in a metal shop. Despite what I've said about it in this thread, I just use the cheap bands they sell at Farm and Fleet- they hold up well enough for the price, and I only have to change them once or twice a year in any case. *But* I do not do any resawing with my little 10" delta. |
#21
Posted to rec.crafts.woodturning
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Carbide bandsaw blades
Prometheus
Yes I am aware of those saws and have used them, but in the maintenance shop though we used upright band saws that you used to saw hand held pieces, and used those blades with a high number of teeth, but I got trained a long time ago with power hacksaws and you certainly would not put any course tooth blade in for sawing pipes or other thin stuff, as the teeth would be ripped right out the blade, that's where the 3 teeth minimum in the material was taken as a rule of thumb, all those saws where gravity saws, where a sliding weight was used to put more or less pressure on the blade, I still have a thick fat nail on my left big toe to remember one of those weights by, as a 3 or 4 year old, going in our shop, against the rule, but there were always people and things going on, so a real magnet for a little guy, however one time when I passed by the power hacksaw just when a not properly clamped weight fell down it landed on my toe, and got as a result a fat nail on that toe, got a licking too for being in the shop when I wasn't supposed to be, I learned some things the hard way. Have fun and take care Leo Van Der Loo Prometheus wrote: On 20 Jan 2007 13:11:14 -0800, " wrote: You are probably right about the metal and wood bi-metal blades, and I should have maybe been more specific in that I was talking about the metal sawing bi-metal blades, that I use on my band saw, I have hung a second motor plus a jack shaft on my band saw, to bring the speed of the blade down to be able to saw metal on my band saw. And those metal sawing blades need more beam strength and are thicker as well, TPI are many more than 3 or 4, however I would expect that there are blades with that number of TPI, but the Idea that there be at least 3 teeth in the piece that is cut, would indicate the piece to be at more than 1" thick, seems slow going with that few cutting edges, but there are of course exceptions. The metal sawing blades have mostly 12 or many more TPI. Ah, now I see what you're talking about- those hacksaw-type blades you can get for the bandsaw. As far as I know, those are for making nicer cuts in things like sheet metal. What I was referring to are blades for cutting off pipe or solid stock on a horizontal hydraulic or gravity-fed bandsaw. In the case I was referring to, a higher tooth count will give a nicer edge, but takes forever to cut anything- the standard is a much lower TPI, and they can rip right though most metals very quickly compared to what you're describing- though I am thinking that if you were to put on on a vertical bandsaw and tried to use it to cut thin metal, it would be a dangerous situation. Not bad if you're resawing wood, though. The silicon steel instead of bi-metal is I think a result of the use of smaller wheels and less HP, bi-metal are normally made with just the front edge of the band being harder, the rest just more flexible steel, making thus the name BI-METAL, however that harder edge is still vulnerable to breaking, shortening the life of the band, silicon steel has added wear resistance build in and is less likely to break, making it the better choice for smaller saws IMO. And as almost always there are exceptions, like very abrasive wood etc., just my 2cents You may certainly be right there- a small woodshop bandsaw is not the same thing as a big saw in a metal shop. Despite what I've said about it in this thread, I just use the cheap bands they sell at Farm and Fleet- they hold up well enough for the price, and I only have to change them once or twice a year in any case. *But* I do not do any resawing with my little 10" delta. |
#22
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Carbide bandsaw blades
On 20 Jan 2007 23:56:14 -0800, "
wrote: Prometheus Yes I am aware of those saws and have used them, but in the maintenance shop though we used upright band saws that you used to saw hand held pieces, and used those blades with a high number of teeth, but I got trained a long time ago with power hacksaws and you certainly would not put any course tooth blade in for sawing pipes or other thin stuff, as the teeth would be ripped right out the blade, that's where the 3 teeth minimum in the material was taken as a rule of thumb, all those saws where gravity saws, where a sliding weight was used to put more or less pressure on the blade, You know, I've never actually seen a power hacksaw in action, though I've thought about trying to make something of the sort from time to time, as a less expensive option than a bandsaw for pipe and angle iron cutting, and less labor-intensive option than hand sawing (my current method.) Would I be far off the mark in assuming that they operate with a reciprocal action by attaching each end of the blade to a cam wheel, with the downstroke applying the cutting force and forward momentum, and the upstroke pulling the blade up and back? Did they swivel on a single pivot, or ride on a pair of posts? Far as the thin stuff goes, you are of course correct- the corse tooth counts are for thicker material. There was a rule of thumb for blade selection, though I am not sure that I can remember it correctly any more- IIRC, 2-3 was for thicknesses greater than 1", 3-4 was for ..375"-1", and a finer tooth count was called for with anything thinner. We never cut less than .375" thicknesses, though- and most things were cut from several bars or tubes laid next to one another and tack welded at the far end, making a 2-3 blade effective for almost everything. I still have a thick fat nail on my left big toe to remember one of those weights by, as a 3 or 4 year old, going in our shop, against the rule, but there were always people and things going on, so a real magnet for a little guy, however one time when I passed by the power hacksaw just when a not properly clamped weight fell down it landed on my toe, and got as a result a fat nail on that toe, got a licking too for being in the shop when I wasn't supposed to be, I learned some things the hard way. I've learned a lot of things the hard way, but luckily, no major foot injuries. These days, I wear steel toes at all times, even when not in the shop- though unfortunately, I've never had them save my toes. Everything that ever fell on my feet has landed right on the top, where the protection isn't! |
#23
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Carbide bandsaw blades
Prometheus I'll try to give a very basic layout of a power hacksaw, you
can draw it out and see how this would work, but as a car engine is a simple basic idea, building a good one is not very simple, and this applies to most machine building, the size, weight, and shape, direction of saw stroke forward and backwards etc. would make a big difference in a good working saw and a no good one. So think of a basic hand held hacksaw frame, add a wide long tail to that(vertical wide) draw a long rather wide slot in that, in the slot sits the driving shaft(so the tail is able to go back and forth), on the front of that shaft, is a circular disk, on the disk is a stud (sits in a slot in the disk to be able to change the length of the stroke, but disregard that now for simplicities sake), there is also a stud on the hacksaw frame, a arm connects the two studs, so now as the disk turns around the arm will pull or push the frame, so thats the basics. Of course there is a frame where the hacksaws tail slides in,(with adjustable gibs for wear) and on that part is a larger hollow shaft connected with bearings for that drive shaft, than that whole assembly is able to pivot up and down so as to make the saw able to go down while sawing and lifted up for the placement of work pieces under the blade, there are stops so the whole frame does not fall down when the saw has cut al the way through the work piece, than there's a clamping setup that's able to swivel, and etc. etc. Build one yourself is of course possible, but rather involved, I do know of a plan with drawings and dimensions, almost a "hand held" plan, it is in "The shop wisdom of Frank McLean" by Village Press Inc. Traverse City, Michigan. Lee Valley used to carry it, but not anymore I think, a good book to have with a bunch of good ideas and basic shop knowledge. You might be able to get your hands on one, and I think it would serve you well, in what you are planning to do. Have fun and take care Leo Van Der Loo Prometheus wrote: On 20 Jan 2007 23:56:14 -0800, " wrote: Prometheus Yes I am aware of those saws and have used them, but in the maintenance shop though we used upright band saws that you used to saw hand held pieces, and used those blades with a high number of teeth, but I got trained a long time ago with power hacksaws and you certainly would not put any course tooth blade in for sawing pipes or other thin stuff, as the teeth would be ripped right out the blade, that's where the 3 teeth minimum in the material was taken as a rule of thumb, all those saws where gravity saws, where a sliding weight was used to put more or less pressure on the blade, You know, I've never actually seen a power hacksaw in action, though I've thought about trying to make something of the sort from time to time, as a less expensive option than a bandsaw for pipe and angle iron cutting, and less labor-intensive option than hand sawing (my current method.) Would I be far off the mark in assuming that they operate with a reciprocal action by attaching each end of the blade to a cam wheel, with the downstroke applying the cutting force and forward momentum, and the upstroke pulling the blade up and back? Did they swivel on a single pivot, or ride on a pair of posts? Far as the thin stuff goes, you are of course correct- the corse tooth counts are for thicker material. There was a rule of thumb for blade selection, though I am not sure that I can remember it correctly any more- IIRC, 2-3 was for thicknesses greater than 1", 3-4 was for .375"-1", and a finer tooth count was called for with anything thinner. We never cut less than .375" thicknesses, though- and most things were cut from several bars or tubes laid next to one another and tack welded at the far end, making a 2-3 blade effective for almost everything. I still have a thick fat nail on my left big toe to remember one of those weights by, as a 3 or 4 year old, going in our shop, against the rule, but there were always people and things going on, so a real magnet for a little guy, however one time when I passed by the power hacksaw just when a not properly clamped weight fell down it landed on my toe, and got as a result a fat nail on that toe, got a licking too for being in the shop when I wasn't supposed to be, I learned some things the hard way. I've learned a lot of things the hard way, but luckily, no major foot injuries. These days, I wear steel toes at all times, even when not in the shop- though unfortunately, I've never had them save my toes. Everything that ever fell on my feet has landed right on the top, where the protection isn't! |
#24
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Carbide bandsaw blades
Hello Darrell,
Glad to hear you're still using my bandsaw blade sharpening protocol and that it has helped you a wee bit. :-) It has saved me several thousand dollars over the years and I still use it regularly. I routinely get about 8-10 sharpenings on my steel bands with the abrasive wheels (150" bands) and about 15-20 on the carbide bands with diamond wheels. For those who may not know about my resharpening protocol for bandsaw blades, point your browser to the following URL for the article: http://www.woodturningvideosplus.com...aw-blades.html If any of you have woodturning websites, you may wish to add a link to this page to help visitors to your site take advantage of this time and money saving protocol. The protocol works equally well on steel and carbide bands and I have used it many times on both types of bands. Of course, with carbide bands, you need to use diamond disks to resharpen the carbide teeth. If you have questions, or if I can assist you in any way, please do not hesitate to contact me. Take care and all the best to you and yours! On 1/18/07 8:24 AM, in article QqLrh.162771$YV4.95102@edtnps89, "Darrell Feltmate" wrote: Steve I get regular bandsaw blades from http://tufftooth.com/ and find both the blades and the service excellent. They also have silicon steel blades similar to the Timber Wolf and these are excellent as well. I sharpen my blades a la Steve Russell and find that i get about three sharpenings per blade before metal fatigue sets in on my 72" blade. If you do go the carbide route it would be nice to know how it works out. -- Better Woodturning and Finishing Through Chemistry... Steven D. Russell Eurowood Werks Woodturning Studio, The Woodlands, Texas Machinery, Tool and Product Testing for the Woodworking and Woodturning Industries Website: www.woodturningvideosplus.com ³Woodturning with Steven D. Russell² Volume #1 CD ROM e-Book * Available for Shipment Volume #2 CD ROM e-Book/DVD Video * Available for Shipment Volume #3 Double DVD Video on Bowl Turning * Available for Shipment |
#25
Posted to rec.crafts.woodturning
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Carbide bandsaw blades
Thanks Steve. The protocol works a treat. My small bandsaw uses 72" blades
and metal fatigue sets in after the first 3 or 4 sharpenings and the blade finally breaks, but that is still a lot more cutting per blade and the saw has no trouble with 5" of maple. ___ God bless and safe turning Darrell Feltmate Truro, NS Canada www.aroundthewoods.com "Steve Russell" wrote in message ... Hello Darrell, Glad to hear you're still using my bandsaw blade sharpening protocol and that it has helped you a wee bit. :-) It has saved me several thousand dollars over the years and I still use it regularly. I routinely get about 8-10 sharpenings on my steel bands with the abrasive wheels (150" bands) and about 15-20 on the carbide bands with diamond wheels. For those who may not know about my resharpening protocol for bandsaw blades, point your browser to the following URL for the article: http://www.woodturningvideosplus.com...aw-blades.html If any of you have woodturning websites, you may wish to add a link to this page to help visitors to your site take advantage of this time and money saving protocol. The protocol works equally well on steel and carbide bands and I have used it many times on both types of bands. Of course, with carbide bands, you need to use diamond disks to resharpen the carbide teeth. If you have questions, or if I can assist you in any way, please do not hesitate to contact me. Take care and all the best to you and yours! On 1/18/07 8:24 AM, in article QqLrh.162771$YV4.95102@edtnps89, "Darrell Feltmate" wrote: Steve I get regular bandsaw blades from http://tufftooth.com/ and find both the blades and the service excellent. They also have silicon steel blades similar to the Timber Wolf and these are excellent as well. I sharpen my blades a la Steve Russell and find that i get about three sharpenings per blade before metal fatigue sets in on my 72" blade. If you do go the carbide route it would be nice to know how it works out. -- Better Woodturning and Finishing Through Chemistry... Steven D. Russell Eurowood Werks Woodturning Studio, The Woodlands, Texas Machinery, Tool and Product Testing for the Woodworking and Woodturning Industries Website: www.woodturningvideosplus.com ³Woodturning with Steven D. Russell² Volume #1 CD ROM e-Book * Available for Shipment Volume #2 CD ROM e-Book/DVD Video * Available for Shipment Volume #3 Double DVD Video on Bowl Turning * Available for Shipment |
#26
Posted to rec.crafts.woodturning
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Carbide bandsaw blades
"Darrell Feltmate" wrote in message news:f7fth.179473$hn.72757@edtnps82... My small bandsaw uses 72" blades and metal fatigue sets in after the first 3 or 4 sharpenings and the blade finally breaks, but that is still a lot more cutting per blade and the saw has no trouble with 5" of maple. Changed the blade on my 14 Delta yesterday, and as I went to fold and compact the old blade it snapped. For grins I bent it again elsewhere and it snapped with a quarter inch between bands. Work-hardening, metal fatigue, corrosion can all take their toll. Be careful while you're being economical. New one's a Suffolk, as the bargain bands are now gone. |
#27
Posted to rec.crafts.woodturning
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Carbide bandsaw blades
On 21 Jan 2007 20:21:57 -0800, "
wrote: Prometheus I'll try to give a very basic layout of a power hacksaw, you can draw it out and see how this would work, but as a car engine is a simple basic idea, building a good one is not very simple, and this applies to most machine building, the size, weight, and shape, direction of saw stroke forward and backwards etc. would make a big difference in a good working saw and a no good one. Oh, I usually do okay. I'm a big believer in building in room for adjustments. And, I generally assume some degree of failure is going to occur in a prototype so that if it does, I'm prepared, and if it doesn't, I'm extra pleased. So think of a basic hand held hacksaw frame, add a wide long tail to that(vertical wide) draw a long rather wide slot in that, in the slot sits the driving shaft(so the tail is able to go back and forth), on the front of that shaft, is a circular disk, on the disk is a stud (sits in a slot in the disk to be able to change the length of the stroke, but disregard that now for simplicities sake), there is also a stud on the hacksaw frame, a arm connects the two studs, so now as the disk turns around the arm will pull or push the frame, so thats the basics. Gotcha. Similar to what I had in mind, with that "tail" being the bit that makes the difference. Of course there is a frame where the hacksaws tail slides in,(with adjustable gibs for wear) and on that part is a larger hollow shaft connected with bearings for that drive shaft, than that whole assembly is able to pivot up and down so as to make the saw able to go down while sawing and lifted up for the placement of work pieces under the blade, there are stops so the whole frame does not fall down when the saw has cut al the way through the work piece, than there's a clamping setup that's able to swivel, and etc. etc. Sounds good- thanks for the detailed description! Build one yourself is of course possible, but rather involved, I do know of a plan with drawings and dimensions, almost a "hand held" plan, it is in "The shop wisdom of Frank McLean" by Village Press Inc. Traverse City, Michigan. Lee Valley used to carry it, but not anymore I think, a good book to have with a bunch of good ideas and basic shop knowledge. You might be able to get your hands on one, and I think it would serve you well, in what you are planning to do. If that doesn't pan out, and I hit a snag or two, I believe Lindsay press has a couple of plans on offer as well. Far as it being involved goes, that doesn't bother me a bit- I have the most fun when my brain has a little strain on it. |
#28
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Carbide bandsaw blades
Maybe a different tool - SawzAll bayonet saw - with "demolition"
blades. Cut to close to round - on the driveway. Easy to clean up, blades a lot cheaper and a whole lot quicker to change. You don't need perfect rounds, that's what roughing gouges do. charlie b |
#29
Posted to rec.crafts.woodturning
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Carbide bandsaw blades
You know, Charlie makes a lot of sense. I hardly ever use the bandsaw on
bowls over 8" diam. I just use the chain saw to know off the corners and then fine it up if necessary. I can get a 15" chainsawn bowl blank over the bed of my 15" lathe and still turn it without hitting obstructions so that is plenty "round" for me. I have an electric for inside the shop (-14* C plus windchill to -30 the other day) and my Stihl for outdoors. I find it easier and safer than a bandaw. ___ God bless and safe turning Darrell Feltmate Truro, NS Canada www.aroundthewoods.com "charlie b" wrote in message ... Maybe a different tool - SawzAll bayonet saw - with "demolition" blades. Cut to close to round - on the driveway. Easy to clean up, blades a lot cheaper and a whole lot quicker to change. You don't need perfect rounds, that's what roughing gouges do. charlie b |
#30
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Carbide bandsaw blades
On Tue, 23 Jan 2007 06:31:06 -0800, charlie b
wrote: Maybe a different tool - SawzAll bayonet saw - with "demolition" blades. Cut to close to round - on the driveway. Easy to clean up, blades a lot cheaper and a whole lot quicker to change. You don't need perfect rounds, that's what roughing gouges do. Ick. I did that for a while before I got my chainsaw- and while it did work, I don't think I'll be repeating that chore anytime soon. Better off sticking with the chainsaw, since you've already got it out and all. |
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