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UK diy (uk.d-i-y) For the discussion of all topics related to diy (do-it-yourself) in the UK. All levels of experience and proficency are welcome to join in to ask questions or offer solutions. |
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#1
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Mortar mix for seating slabs
A friend had a low brick garden wall built with slabs on top for seating.
A couple of slabs came loose after very little use and it is evident that none of them are fixed properly - a sharp tug will make them come off. Builder is blaming friend, for having the temerity to sit on the seating area. (Yes, he was told it was for seating.) It doesn't help that the slabs are wider than the wall; the overhang allows leverage forces to pull the slab up. I'm happy to have a bash at fixing, my question is, what mix of cement/ sand/whatever should I use to obtain maximum "tensile strength"? Any prep on the underside of the slabs? They are smooth-ish - think slate texture - but fairly thick. |
#2
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Mortar mix for seating slabs
On 19/02/2021 13:38, Scion wrote:
A friend had a low brick garden wall built with slabs on top for seating. A couple of slabs came loose after very little use and it is evident that none of them are fixed properly - a sharp tug will make them come off. Builder is blaming friend, for having the temerity to sit on the seating area. (Yes, he was told it was for seating.) It doesn't help that the slabs are wider than the wall; the overhang allows leverage forces to pull the slab up. I'm happy to have a bash at fixing, my question is, what mix of cement/ sand/whatever should I use to obtain maximum "tensile strength"? Any prep on the underside of the slabs? They are smooth-ish - think slate texture - but fairly thick. The problem is not just the mortar mix (which was probably too weak) but the differential thermal expansion and contraction of wall and slabs. Also 'slate texture' slabs won't have the suction required to create a proper cement bond, which could be the major issue which you won't cure even with a stronger mortar mix. I presume the mortar is still well adhered to the wall but the slabs have parted company with the mortar ?. You might have to consider a chemical adhesive which allows some flexibility as the slabs expand and contract. |
#3
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Mortar mix for seating slabs
On Fri, 19 Feb 2021 14:35:04 +0000, Andrew wrote:
On 19/02/2021 13:38, Scion wrote: A friend had a low brick garden wall built with slabs on top for seating. A couple of slabs came loose after very little use and it is evident that none of them are fixed properly - a sharp tug will make them come off. Builder is blaming friend, for having the temerity to sit on the seating area. (Yes, he was told it was for seating.) It doesn't help that the slabs are wider than the wall; the overhang allows leverage forces to pull the slab up. I'm happy to have a bash at fixing, my question is, what mix of cement/ sand/whatever should I use to obtain maximum "tensile strength"? Any prep on the underside of the slabs? They are smooth-ish - think slate texture - but fairly thick. The problem is not just the mortar mix (which was probably too weak) but the differential thermal expansion and contraction of wall and slabs. I hadn't considered thermal expansion but wasn't aware it was an issue in brick/stone. Also 'slate texture' slabs won't have the suction required to create a proper cement bond, which could be the major issue which you won't cure even with a stronger mortar mix. Hence the 'prep' question. Wondering if roughening the underside would help. I presume the mortar is still well adhered to the wall but the slabs have parted company with the mortar ?. I haven't seen it first hand, I'll ask. You might have to consider a chemical adhesive which allows some flexibility as the slabs expand and contract. I'll have a Google. As I assumed the mortar was too weak and a stronger mix would cure it I hadn't considered other options. A flexible adhesive might be fine - the overhang would hide it so it doesn't matter if it doesn't match the rest of the brickwork. |
#4
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Mortar mix for seating slabs
On 19/02/2021 13:38, Scion wrote:
I'm happy to have a bash at fixing, my question is, what mix of cement/ sand/whatever should I use to obtain maximum "tensile strength"? Any prep on the underside of the slabs? They are smooth-ish - think slate texture - but fairly thick. You won't do this I know, but after repeated failures a friend of mine did this with long screws and blue plugs. A complete fix. Bill |
#5
Posted to uk.d-i-y
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Mortar mix for seating slabs
On 19/02/2021 13:38, Scion wrote:
A friend had a low brick garden wall built with slabs on top for seating. A couple of slabs came loose after very little use and it is evident that none of them are fixed properly - a sharp tug will make them come off. Builder is blaming friend, for having the temerity to sit on the seating area. (Yes, he was told it was for seating.) It doesn't help that the slabs are wider than the wall; the overhang allows leverage forces to pull the slab up. I'm happy to have a bash at fixing, my question is, what mix of cement/ sand/whatever should I use to obtain maximum "tensile strength"? Any prep on the underside of the slabs? They are smooth-ish - think slate texture - but fairly thick. Might help to know the height and width of the wall and the width of the slabs. If there's a really big overhang I wondered if it might be worth thinking of (so as to speak) widening the wall to support the slabs. Possibly galvanised steel angle screwed to the wall if they'd be low enough to be hidden? -- Robin reply-to address is (intended to be) valid |
#6
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Mortar mix for seating slabs
On 19/02/2021 15:17, Scion wrote:
Also 'slate texture' slabs won't have the suction required to create a proper cement bond, which could be the major issue which you won't cure even with a stronger mortar mix. Hence the 'prep' question. Wondering if roughening the underside would help. Also, if the slabs were laid so that they were tightly butted up to each other then thermal expansion will break the cement bond. This is why the end brick of the top course of a wall frequently has an L-shaped bit of galvanised metal embedded in the mortar and turned up at the end to provide lateral support to the end brick. If they were laid 'tight' then re-lay but leave a 5 mm gap between them and get some exterior mastic, suitably coloured and fill the gaps with this. |
#7
Posted to uk.d-i-y
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Mortar mix for seating slabs
On 19/02/2021 13:38, Scion wrote:
A friend had a low brick garden wall built with slabs on top for seating. A couple of slabs came loose after very little use and it is evident that none of them are fixed properly - a sharp tug will make them come off. Builder is blaming friend, for having the temerity to sit on the seating area. (Yes, he was told it was for seating.) It doesn't help that the slabs are wider than the wall; the overhang allows leverage forces to pull the slab up. I'm happy to have a bash at fixing, my question is, what mix of cement/ sand/whatever should I use to obtain maximum "tensile strength"? Any prep on the underside of the slabs? They are smooth-ish - think slate texture - but fairly thick. For TENSILE strength use epoxy mortar! -- €œThe ultimate result of shielding men from the effects of folly is to fill the world with fools.€ Herbert Spencer |
#9
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Mortar mix for seating slabs
On 19/02/2021 16:19, Robin wrote:
On 19/02/2021 13:38, Scion wrote: A friend had a low brick garden wall built with slabs on top for seating. A couple of slabs came loose after very little use and it is evident that none of them are fixed properly - a sharp tug will make them come off. Builder is blaming friend, for having the temerity to sit on the seating area. (Yes, he was told it was for seating.) It doesn't help that the slabs are wider than the wall; the overhang allows leverage forces to pull the slab up. I'm happy to have a bash at fixing, my question is, what mix of cement/ sand/whatever should I use to obtain maximum "tensile strength"? Any prep on the underside of the slabs? They are smooth-ish - think slate texture - but fairly thick. Might help to know the height and width of the wall and the width of the slabs.Â* If there's a really big overhang I wondered if it might be worth thinking of (so as to speak) widening the wall to support the slabs. Possibly galvanised steel angle screwed to the wall if they'd be low enough to be hidden? In the past, I've solved similar problems by drilling into the underside for a couple of plugs and then inserted screws which stick out and provide a key for the mortar to hang on to. They were standard concrete slabs, so might not be advisable with the stuff you're working with. John M |
#10
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Mortar mix for seating slabs
On 19/02/2021 16:19, Robin wrote:
On 19/02/2021 13:38, Scion wrote: A friend had a low brick garden wall built with slabs on top for seating. A couple of slabs came loose after very little use and it is evident that none of them are fixed properly - a sharp tug will make them come off. Builder is blaming friend, for having the temerity to sit on the seating area. (Yes, he was told it was for seating.) It doesn't help that the slabs are wider than the wall; the overhang allows leverage forces to pull the slab up. I'm happy to have a bash at fixing, my question is, what mix of cement/ sand/whatever should I use to obtain maximum "tensile strength"? Any prep on the underside of the slabs? They are smooth-ish - think slate texture - but fairly thick. Might help to know the height and width of the wall and the width of the slabs.Â* If there's a really big overhang I wondered if it might be worth thinking of (so as to speak) widening the wall to support the slabs. Possibly galvanised steel angle screwed to the wall if they'd be low enough to be hidden? In the past I've solved this problem by drilling into the underside for a couple of plugs, then inserted screws which stick out and provide a key for the mortar to hang on to. Those were standard concrete coping stones though so might not be applicable to the stuff you're working with. John M |
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