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UK diy (uk.d-i-y) For the discussion of all topics related to diy (do-it-yourself) in the UK. All levels of experience and proficency are welcome to join in to ask questions or offer solutions. |
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#1
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Knackered lens iris motor
Extracted from an old Pentax CCTV lens, the tiny 12v motor+gearbox that rotates the aperture ring. The output shaft, 1.8mm dia. is jammed, but it does rotate a few degrees by hand either way.
It doesn't rotate if 12v. is connected but it does thump a bit inside and draws 1/2 A, so electrically seems OK. Is it likely to be repairable, given that it's obsolete. What sort of gears would I expect. It's held together by two radial studs at each end of the cylinder housing which could be drilled out at a pinch. Here is a picture, if it works. https://www.flickr.com/photos/rustys...etaken-public/ thanks for any ideas. |
#2
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Knackered lens iris motor
On 7/19/2017 7:04 PM, therustyone wrote:
Extracted from an old Pentax CCTV lens, the tiny 12v motor+gearbox that rotates the aperture ring. The output shaft, 1.8mm dia. is jammed, but it does rotate a few degrees by hand either way. It doesn't rotate if 12v. is connected but it does thump a bit inside and draws 1/2 A, so electrically seems OK. Is it likely to be repairable, given that it's obsolete. What sort of gears would I expect. It's held together by two radial studs at each end of the cylinder housing which could be drilled out at a pinch. Here is a picture, if it works. https://www.flickr.com/photos/rustys...etaken-public/ thanks for any ideas. If you are lucky, you might find it is an "industry standard" size. See if you can spot anything which looks like a product number on it somewhere. Whatever gears it contains, they are going to be small, and probably a bit of a heroic project to fabricate replacements. You *may* be able to separate the motor and gearbox, so that at least you chan check out the motor independently. |
#3
Posted to uk.d-i-y
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Knackered lens iris motor
thanks for any ideas. If you are lucky, you might find it is an "industry standard" size. See if you can spot anything which looks like a product number on it somewhere. Whatever gears it contains, they are going to be small, and probably a bit of a heroic project to fabricate replacements. You *may* be able to separate the motor and gearbox, so that at least you chan check out the motor independently. That's a good idea. It's a Sayama and searching, they still list similar motors online, not exactly the same but cost $22, more than the lens is worth. They seem to make the cheapo Chinese anonymous geared motors sold on eBay for a couple of quid, so I think I'll get one of them and modify it. |
#4
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Knackered lens iris motor
On 7/19/2017 10:26 PM, therustyone wrote:
thanks for any ideas. If you are lucky, you might find it is an "industry standard" size. See if you can spot anything which looks like a product number on it somewhere. Whatever gears it contains, they are going to be small, and probably a bit of a heroic project to fabricate replacements. You *may* be able to separate the motor and gearbox, so that at least you chan check out the motor independently. That's a good idea. It's a Sayama and searching, they still list similar motors online, not exactly the same but cost $22, more than the lens is worth. They seem to make the cheapo Chinese anonymous geared motors sold on eBay for a couple of quid, so I think I'll get one of them and modify it. I wanted a small geared motor for a project some time ago and was interested to discover just how much was available. Never used it in the end. |
#6
Posted to uk.d-i-y
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Knackered lens iris motor
On 19/07/17 19:04, therustyone wrote:
Extracted from an old Pentax CCTV lens, the tiny 12v motor+gearbox that rotates the aperture ring. The output shaft, 1.8mm dia. is jammed, but it does rotate a few degrees by hand either way. It doesn't rotate if 12v. is connected but it does thump a bit inside and draws 1/2 A, so electrically seems OK. Is it likely to be repairable, given that it's obsolete. What sort of gears would I expect. It's held together by two radial studs at each end of the cylinder housing which could be drilled out at a pinch. Here is a picture, if it works. https://www.flickr.com/photos/rustys...etaken-public/ thanks for any ideas. Not good news. Dealt with a lot with tiny DC motors for model planes. Strongly suspect it has phosphor bronze (not even carbon) brushes and one has worn through and is now jammed on the commutator. You might be able to ge a similar small motor from a model plane servo, Or if you enter the part number, you might be able to but a new motor somewhere. But I estimate chances of a successful repair of that one at the square root of sweet fanny adams -- "Socialist governments traditionally do make a financial mess. They always run out of other people's money. It's quite a characteristic of them" Margaret Thatcher |
#7
Posted to uk.d-i-y
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Knackered lens iris motor
On 19/07/17 22:40, newshound wrote:
On 7/19/2017 10:26 PM, therustyone wrote: thanks for any ideas. If you are lucky, you might find it is an "industry standard" size. See if you can spot anything which looks like a product number on it somewhere. Whatever gears it contains, they are going to be small, and probably a bit of a heroic project to fabricate replacements. You *may* be able to separate the motor and gearbox, so that at least you chan check out the motor independently. That's a good idea. It's a Sayama and searching, they still list similar motors online, not exactly the same but cost $22, more than the lens is worth. They seem to make the cheapo Chinese anonymous geared motors sold on eBay for a couple of quid, so I think I'll get one of them and modify it. I wanted a small geared motor for a project some time ago and was interested to discover just how much was available. Never used it in the end. I got 4 model plane sercos for £12 at a model plane show. Those have DC motors and tons of gears. -- "The great thing about Glasgow is that if there's a nuclear attack it'll look exactly the same afterwards." Billy Connolly |
#8
Posted to uk.d-i-y
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Knackered lens iris motor
If you are lucky, you might find it is an "industry standard" size. See if you can spot anything which looks like a product number on it somewhere. Whatever gears it contains, they are going to be small, and probably a bit of a heroic project to fabricate replacements. You *may* be able to separate the motor and gearbox, so that at least you chan check out the motor independently. Some progress: I got a bit suspicious on finding all 3 motors were in exactly the same state so a random fault seemed unlikely. Clogged grease inside sprang to mind so it went into the kitchen fan oven at 75C for half an hour and it seems to work fine at that temperature. So old Japanese lubrication goop is the problem. The next plan is to put it in a bath of 20-30W motor oil while hot, and let it cool off, hopefully sucking some oil in. I shouldn't think the casing is hermetically sealed so a bit might get in. |
#9
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Knackered lens iris motor
On 7/20/2017 10:35 AM, therustyone wrote:
If you are lucky, you might find it is an "industry standard" size. See if you can spot anything which looks like a product number on it somewhere. Whatever gears it contains, they are going to be small, and probably a bit of a heroic project to fabricate replacements. You *may* be able to separate the motor and gearbox, so that at least you chan check out the motor independently. Some progress: I got a bit suspicious on finding all 3 motors were in exactly the same state so a random fault seemed unlikely. Clogged grease inside sprang to mind so it went into the kitchen fan oven at 75C for half an hour and it seems to work fine at that temperature. So old Japanese lubrication goop is the problem. The next plan is to put it in a bath of 20-30W motor oil while hot, and let it cool off, hopefully sucking some oil in. I shouldn't think the casing is hermetically sealed so a bit might get in. Good bit of diagnosis, checking for performance at ~ 75 C I don't think you would want there to be free oil inside the motor, there will be a small clearance between the rotor and stator and oil there may stop it running altogether. The motor bearings are probably porous bronze, soaked with oil. No harm adding a few drops. I agree that degraded grease in the gearbox, or perhaps grease contaminated with dust/dirt/wear debris is a good candidate for the problem. I would be more inclined to try to dissolve out all the old grease, hopefully removing debris with it. You only want to partially fill the gearbox with grease (or oil, if it is effectively sealed) for the same reason that you don't pack ball bearings completely full of grease. |
#10
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Knackered lens iris motor
On 7/20/2017 9:24 AM, The Natural Philosopher wrote:
On 19/07/17 19:04, therustyone wrote: Extracted from an old Pentax CCTV lens, the tiny 12v motor+gearbox that rotates the aperture ring. The output shaft, 1.8mm dia. is jammed, but it does rotate a few degrees by hand either way. It doesn't rotate if 12v. is connected but it does thump a bit inside and draws 1/2 A, so electrically seems OK. Is it likely to be repairable, given that it's obsolete. What sort of gears would I expect. It's held together by two radial studs at each end of the cylinder housing which could be drilled out at a pinch. Here is a picture, if it works. https://www.flickr.com/photos/rustys...etaken-public/ thanks for any ideas. Not good news. Dealt with a lot with tiny DC motors for model planes. Strongly suspect it has phosphor bronze (not even carbon) brushes and one has worn through and is now jammed on the commutator. You might be able to ge a similar small motor from a model plane servo, Or if you enter the part number, you might be able to but a new motor somewhere. But I estimate chances of a successful repair of that one at the square root of sweet fanny adams Don't exactly disagree, but model plane motors might do more "mileage" than lens motors so there might still be some life in the brushes. Could be difficult or impossible to fix, but a successful fix is *very* satisfying. I would be looking for replacement motors too, though. |
#11
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Knackered lens iris motor
On Thursday, 20 July 2017 14:03:40 UTC+1, newshound wrote:
On 7/20/2017 9:24 AM, The Natural Philosopher wrote: On 19/07/17 19:04, therustyone wrote: Extracted from an old Pentax CCTV lens, the tiny 12v motor+gearbox that rotates the aperture ring. The output shaft, 1.8mm dia. is jammed, but it does rotate a few degrees by hand either way. It doesn't rotate if 12v. is connected but it does thump a bit inside and draws 1/2 A, so electrically seems OK. Is it likely to be repairable, given that it's obsolete. What sort of gears would I expect. It's held together by two radial studs at each end of the cylinder housing which could be drilled out at a pinch. Here is a picture, if it works. https://www.flickr.com/photos/rustys...etaken-public/ thanks for any ideas. Not good news. Dealt with a lot with tiny DC motors for model planes. Strongly suspect it has phosphor bronze (not even carbon) brushes and one has worn through and is now jammed on the commutator. You might be able to ge a similar small motor from a model plane servo, Or if you enter the part number, you might be able to but a new motor somewhere. But I estimate chances of a successful repair of that one at the square root of sweet fanny adams Don't exactly disagree, but model plane motors might do more "mileage" than lens motors so there might still be some life in the brushes. Could be difficult or impossible to fix, but a successful fix is *very* satisfying. I would be looking for replacement motors too, though. True the model motors will get more use, but they wouldn't need to work from -10 to +50C. Anyway I got some tiny drops of 10W-30 engine oil through a 1mm screw hole and it works fine now, even after cooling in the fridge. Well worth fixing the lens as it's a serious F1.1 piece and should spot the Pikies by starlight. |
#12
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Knackered lens iris motor
On 7/20/2017 9:02 PM, therustyone wrote:
On Thursday, 20 July 2017 14:03:40 UTC+1, newshound wrote: On 7/20/2017 9:24 AM, The Natural Philosopher wrote: On 19/07/17 19:04, therustyone wrote: Extracted from an old Pentax CCTV lens, the tiny 12v motor+gearbox that rotates the aperture ring. The output shaft, 1.8mm dia. is jammed, but it does rotate a few degrees by hand either way. It doesn't rotate if 12v. is connected but it does thump a bit inside and draws 1/2 A, so electrically seems OK. Is it likely to be repairable, given that it's obsolete. What sort of gears would I expect. It's held together by two radial studs at each end of the cylinder housing which could be drilled out at a pinch. Here is a picture, if it works. https://www.flickr.com/photos/rustys...etaken-public/ thanks for any ideas. Not good news. Dealt with a lot with tiny DC motors for model planes. Strongly suspect it has phosphor bronze (not even carbon) brushes and one has worn through and is now jammed on the commutator. You might be able to ge a similar small motor from a model plane servo, Or if you enter the part number, you might be able to but a new motor somewhere. But I estimate chances of a successful repair of that one at the square root of sweet fanny adams Don't exactly disagree, but model plane motors might do more "mileage" than lens motors so there might still be some life in the brushes. Could be difficult or impossible to fix, but a successful fix is *very* satisfying. I would be looking for replacement motors too, though. True the model motors will get more use, but they wouldn't need to work from -10 to +50C. Anyway I got some tiny drops of 10W-30 engine oil through a 1mm screw hole and it works fine now, even after cooling in the fridge. Well worth fixing the lens as it's a serious F1.1 piece and should spot the Pikies by starlight. Result! |
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