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UK diy (uk.d-i-y) For the discussion of all topics related to diy (do-it-yourself) in the UK. All levels of experience and proficency are welcome to join in to ask questions or offer solutions. |
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#1
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Cutting slate
I've got a new slate hearth for the fire. It's 20mm thick but
unfortunately it's a bit too big and I'm planning to use a stone cutting blade on an angle grinder to cut it to fit. The slate will sit recessed inside an existing marble surround so the edges don't have to be particularly smooth but they do have to be straight. First question - should slate be cut wet or dry? Do I have to provide a stream of water directed at the point of contact. Next - are ordinary angle grinder blades OK to use wet or will the blade disintegrate. Would I be better using a diamond blade instead? Finally - does anyone have any tips for keeping the cut dead straight? Kit Jackson |
#2
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Cutting slate
Kit Jackson wrote:
I've got a new slate hearth for the fire. It's 20mm thick but unfortunately it's a bit too big and I'm planning to use a stone cutting First question - should slate be cut wet or dry? I cut a slate hearth down in size with a segmented diamond blade, didn't wet it, cut was OK, similar to yours my edges weren't on display. |
#3
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Cutting slate
"Kit Jackson" wrote in message web.com... I've got a new slate hearth for the fire. It's 20mm thick but unfortunately it's a bit too big and I'm planning to use a stone cutting blade on an angle grinder to cut it to fit. The slate will sit recessed inside an existing marble surround so the edges don't have to be particularly smooth but they do have to be straight. First question - should slate be cut wet or dry? Depends on the stone cutting 'blade' used. If you are using an abrasive disk, the only advantage of doing it wet is that it keeps the dust down. If its a diamond disk, it does keep it cool. Do I have to provide a stream of water directed at the point of contact. That's the usual thing, but isnt hard to achieve, just have a sort of mini hose thing trickling on where its cutting. Good enough to just keep the area wet if you just want to keep the dust down. Next - are ordinary angle grinder blades OK to use wet Yes. or will the blade disintegrate. No. Would I be better using a diamond blade instead? I wouldnt for such a small job. Finally - does anyone have any tips for keeping the cut dead straight? I'd personally use a stone cutting disk in a cutoff saw instead of an angle grinder. Much easier to get a straight cut that way. |
#4
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Cutting slate
On 10/12/2016 11:06 PM, Andy Burns wrote:
Kit Jackson wrote: I've got a new slate hearth for the fire. It's 20mm thick but unfortunately it's a bit too big and I'm planning to use a stone cutting First question - should slate be cut wet or dry? I cut a slate hearth down in size with a segmented diamond blade, didn't wet it, cut was OK, similar to yours my edges weren't on display. Not slate, but I had no problem cutting up sandstone paving dry using a diamond disk in a 9 inch angle grinder last year. I also did some nibbling with a 115 mm blade. You would probably be OK using this size if you take it slowly. Don't try to make it too close a fit in the first cut, it's difficult to take small amounts off neatly if it is too tight. The opposite to the usual rule for timber products! |
#5
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Cutting slate
On Wednesday, 12 October 2016 23:00:33 UTC+1, Kit Jackson wrote:
I've got a new slate hearth for the fire. It's 20mm thick but unfortunately it's a bit too big and I'm planning to use a stone cutting blade on an angle grinder to cut it to fit. The slate will sit recessed inside an existing marble surround so the edges don't have to be particularly smooth but they do have to be straight. First question - should slate be cut wet or dry? Do I have to provide a stream of water directed at the point of contact. Upto you. Wet is better. Next - are ordinary angle grinder blades OK to use wet or will the blade disintegrate. Would Never wet grit discs, it can cause them to fail. And angle grinder disc explosions are really not a good thing. I be better using a diamond blade instead? oh yes. Faster neater cleaner quicker safer, and over time cheaper. Finally - does anyone have any tips for keeping the cut dead straight? I doubt you will without some equipment designed to. NT |
#6
Posted to uk.d-i-y
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Cutting slate
On 12/10/2016 23:00, Kit Jackson wrote:
I've got a new slate hearth for the fire. It's 20mm thick but unfortunately it's a bit too big and I'm planning to use a stone cutting blade on an angle grinder to cut it to fit. The slate will sit recessed inside an existing marble surround so the edges don't have to be particularly smooth but they do have to be straight. First question - should slate be cut wet or dry? Do I have to provide a It will cut dry with a diamond disc. (slate is not particularly hard anyway). (with skill it can also be worked with hand shearing tools, but I don't think I would try that without lots of practice!) stream of water directed at the point of contact. Next - are ordinary angle grinder blades OK to use wet or will the blade disintegrate. Stick to diamond. Most masonry cutting tasks are far easier, faster and cleaner with a diamond disc. The continuous rim discs like some of the Norton ones will also give a very smooth polished cut. Would I be better using a diamond blade instead? Finally - does anyone have any tips for keeping the cut dead straight? Use a timber batten clamped onto the work to run the side of the blade along. -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#7
Posted to uk.d-i-y
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Cutting slate
In article . com,
Kit Jackson wrote: I've got a new slate hearth for the fire. It's 20mm thick but unfortunately it's a bit too big and I'm planning to use a stone cutting blade on an angle grinder to cut it to fit. The slate will sit recessed inside an existing marble surround so the edges don't have to be particularly smooth but they do have to be straight. First question - should slate be cut wet or dry? Do I have to provide a stream of water directed at the point of contact. Next - are ordinary angle grinder blades OK to use wet or will the blade disintegrate. Would I be better using a diamond blade instead? Finally - does anyone have any tips for keeping the cut dead straight? Don't suppose you have a wet tile cutter? Larger ones will cope with 20mm. If the edge is already square, the fence on that will keep the new one square too. A wet cut with a diamond blade done carefully will give a superb cut. -- *A clear conscience is the sign of a fuzzy memory. Dave Plowman London SW To e-mail, change noise into sound. |
#8
Posted to uk.d-i-y
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Cutting slate
On Thursday, 13 October 2016 01:25:50 UTC+1, Dave Plowman (News) wrote:
In article . com, Kit Jackson wrote: I've got a new slate hearth for the fire. It's 20mm thick but unfortunately it's a bit too big and I'm planning to use a stone cutting blade on an angle grinder to cut it to fit. The slate will sit recessed inside an existing marble surround so the edges don't have to be particularly smooth but they do have to be straight. First question - should slate be cut wet or dry? Do I have to provide a stream of water directed at the point of contact. Next - are ordinary angle grinder blades OK to use wet or will the blade disintegrate. Would I be better using a diamond blade instead? Finally - does anyone have any tips for keeping the cut dead straight? Don't suppose you have a wet tile cutter? Larger ones will cope with 20mm. If the edge is already square, the fence on that will keep the new one square too. A wet cut with a diamond blade done carefully will give a superb cut. With a diyed sled you could get a good cut. Without I can't imagine holding a big heavy piece of slate steady enough all the way through to get a clean cut. NT |
#9
Posted to uk.d-i-y
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Cutting slate
On 12/10/16 23:00, Kit Jackson wrote:
I've got a new slate hearth for the fire. It's 20mm thick but unfortunately it's a bit too big and I'm planning to use a stone cutting blade on an angle grinder to cut it to fit. The slate will sit recessed inside an existing marble surround so the edges don't have to be particularly smooth but they do have to be straight. First question - should slate be cut wet or dry? Do I have to provide a stream of water directed at the point of contact. Next - are ordinary angle grinder blades OK to use wet or will the blade disintegrate. Would I be better using a diamond blade instead? Finally - does anyone have any tips for keeping the cut dead straight? Kit Jackson dimond,water, dunno/ -- Truth welcomes investigation because truth knows investigation will lead to converts. It is deception that uses all the other techniques. |
#10
Posted to uk.d-i-y
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Cutting slate
In article ,
wrote: Don't suppose you have a wet tile cutter? Larger ones will cope with 20mm. If the edge is already square, the fence on that will keep the new one square too. A wet cut with a diamond blade done carefully will give a superb cut. With a diyed sled you could get a good cut. Without I can't imagine holding a big heavy piece of slate steady enough all the way through to get a clean cut. You'd need to make sure the tile cutter was fixed down to something and have skilled help to move the slab. But if you are skilled with an angle grinder you could probably do it with that. I'm not. Other way might be to fit a diamond blade to a circular saw? -- *Shin: a device for finding furniture in the dark * Dave Plowman London SW To e-mail, change noise into sound. |
#11
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Cutting slate
On Thursday, 13 October 2016 11:14:04 UTC+1, Dave Plowman (News) wrote:
In article , tabbypurr wrote: Don't suppose you have a wet tile cutter? Larger ones will cope with 20mm. If the edge is already square, the fence on that will keep the new one square too. A wet cut with a diamond blade done carefully will give a superb cut. With a diyed sled you could get a good cut. Without I can't imagine holding a big heavy piece of slate steady enough all the way through to get a clean cut. You'd need to make sure the tile cutter was fixed down to something and have skilled help to move the slab. But if you are skilled with an angle grinder you could probably do it with that. I'm not. Other way might be to fit a diamond blade to a circular saw? then run it along a batten. NT |
#12
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Cutting slate
On Wednesday, October 12, 2016 at 11:06:17 PM UTC+1, Andy Burns wrote:
Kit Jackson wrote: I've got a new slate hearth for the fire. It's 20mm thick but unfortunately it's a bit too big and I'm planning to use a stone cutting First question - should slate be cut wet or dry? I cut a slate hearth down in size with a segmented diamond blade, didn't wet it, cut was OK, similar to yours my edges weren't on display. +1 Jonathan |
#13
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Cutting slate
In article ,
Huge wrote: On 2016-10-12, John Rumm wrote: [15 lines snipped] Stick to diamond. Most masonry cutting tasks are far easier, faster and cleaner with a diamond disc. The continuous rim discs like some of the Norton ones will also give a very smooth polished cut. [Files that away as useful, since I have vague plans to make a turntable plinth out of slate.] Then I really would use a wet tile cutter. As I said you get a beautiful edge with those. I cut some concrete paving with one - slow, but I'm not happy with angle grinders. The edge looked wonderful with all the cut and polished aggregate. Even although it would never be seen again. ;-) -- *Why isn't 11 pronounced onety one? * Dave Plowman London SW To e-mail, change noise into sound. |
#14
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Cutting slate
Kit Jackson wrote:
I've got a new slate hearth for the fire. It's 20mm thick but unfortunately it's a bit too big and I'm planning to use a stone cutting blade on an angle grinder to cut it to fit. The slate will sit recessed inside an existing marble surround so the edges don't have to be particularly smooth but they do have to be straight. First question - should slate be cut wet or dry? Do I have to provide a stream of water directed at the point of contact. Next - are ordinary angle grinder blades OK to use wet or will the blade disintegrate. Would I be better using a diamond blade instead? Finally - does anyone have any tips for keeping the cut dead straight? Kit Jackson Diamond blade in 9 inch angle grinder. Don't use water, it's not required and is dangerous where electricity is concerned |
#15
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Cutting slate
On 12 Oct 2016 22:00:31 GMT, Kit Jackson wrote:
I've got a new slate hearth for the fire. It's 20mm thick but unfortunately it's a bit too big and I'm planning to use a stone cutting blade on an angle grinder to cut it to fit. Do it outside, slurry spray if done wet, dust if done dry... Diamond blade, perhaps hire a decent sized machine. Even then I don't think I'd attempt a hand held, single pass, full thickness, cut. inside an existing marble surround so the edges don't have to be particularly smooth but they do have to be straight. A batten very firmly clamped to the slate to guide some rigid part of the body of the machine, not the blade directly, should give the straightness for the exposed corner. This cut done fairly shallow, slowly and carefully then turn over and do multple passes from the back to cut through the thickness, guide batten to start. The two cuts don't have to be exactly opposite each other, I'd probably go for the kerf larger for the cuts from the back. -- Cheers Dave. |
#16
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Cutting slate
"Phil L" wrote in message ... Kit Jackson wrote: I've got a new slate hearth for the fire. It's 20mm thick but unfortunately it's a bit too big and I'm planning to use a stone cutting blade on an angle grinder to cut it to fit. The slate will sit recessed inside an existing marble surround so the edges don't have to be particularly smooth but they do have to be straight. First question - should slate be cut wet or dry? Do I have to provide a stream of water directed at the point of contact. Next - are ordinary angle grinder blades OK to use wet or will the blade disintegrate. Would I be better using a diamond blade instead? Finally - does anyone have any tips for keeping the cut dead straight? Diamond blade in 9 inch angle grinder. Makes a lot more sense to have it in a circular saw in that situation. Don't use water, it's not required and is dangerous where electricity is concerned Must be why so many of the tile cutters the pros use use water. |
#17
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Cutting slate
Rod Speed wrote:
"Phil L" wrote in message ... Kit Jackson wrote: I've got a new slate hearth for the fire. It's 20mm thick but unfortunately it's a bit too big and I'm planning to use a stone cutting blade on an angle grinder to cut it to fit. The slate will sit recessed inside an existing marble surround so the edges don't have to be particularly smooth but they do have to be straight. First question - should slate be cut wet or dry? Do I have to provide a stream of water directed at the point of contact. Next - are ordinary angle grinder blades OK to use wet or will the blade disintegrate. Would I be better using a diamond blade instead? Finally - does anyone have any tips for keeping the cut dead straight? Diamond blade in 9 inch angle grinder. Makes a lot more sense to have it in a circular saw in that situation. Don't use water, it's not required and is dangerous where electricity is concerned Must be why so many of the tile cutters the pros use use water. They don't cut tiles using a 9 inch angle grinder and a hosepipe, they use a wet tile cutter where the wheel is partially submerged and well away from the (double insulated) electrics. This is required for tiles as glazed ceramics and porcelain are very hard, wheras slate is, to put it bluntly, soft as ****. |
#18
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Cutting slate
"Phil L" Wrote in message:
Rod Speed wrote: "Phil L" wrote in message ... Kit Jackson wrote: I've got a new slate hearth for the fire. It's 20mm thick but unfortunately it's a bit too big and I'm planning to use a stone cutting blade on an angle grinder to cut it to fit. The slate will sit recessed inside an existing marble surround so the edges don't have to be particularly smooth but they do have to be straight. First question - should slate be cut wet or dry? Do I have to provide a stream of water directed at the point of contact. Next - are ordinary angle grinder blades OK to use wet or will the blade disintegrate. Would I be better using a diamond blade instead? Finally - does anyone have any tips for keeping the cut dead straight? Diamond blade in 9 inch angle grinder. Makes a lot more sense to have it in a circular saw in that situation. Don't use water, it's not required and is dangerous where electricity is concerned Must be why so many of the tile cutters the pros use use water. They don't cut tiles using a 9 inch angle grinder and a hosepipe, they use a wet tile cutter where the wheel is partially submerged and well away from the (double insulated) electrics. This is required for tiles as glazed ceramics and porcelain are very hard, wheras slate is, to put it bluntly, soft as ****. I advise you eat more fibre... -- Jim K ----Android NewsGroup Reader---- http://usenet.sinaapp.com/ |
#19
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Cutting slate
On Thu, 13 Oct 2016 00:37:18 +0100, John Rumm wrote:
On 12/10/2016 23:00, Kit Jackson wrote: I've got a new slate hearth for the fire. It's 20mm thick but unfortunately it's a bit too big and I'm planning to use a stone cutting blade on an angle grinder to cut it to fit. The slate will sit recessed inside an existing marble surround so the edges don't have to be particularly smooth but they do have to be straight. First question - should slate be cut wet or dry? Do I have to provide a It will cut dry with a diamond disc. (slate is not particularly hard anyway). (with skill it can also be worked with hand shearing tools, but I don't think I would try that without lots of practice!) stream of water directed at the point of contact. Next - are ordinary angle grinder blades OK to use wet or will the blade disintegrate. Stick to diamond. Most masonry cutting tasks are far easier, faster and cleaner with a diamond disc. The continuous rim discs like some of the Norton ones will also give a very smooth polished cut. Would I be better using a diamond blade instead? Finally - does anyone have any tips for keeping the cut dead straight? Use a timber batten clamped onto the work to run the side of the blade along. I've found that having a dust extractor guard fitted to the grinder makes that sort of thing much easier: https://www.amazon.co.uk/Bosch-26055.../dp/B001418DR6 |
#20
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Cutting slate
On 19/10/2016 12:38, John #9 wrote:
On Thu, 13 Oct 2016 00:37:18 +0100, John Rumm wrote: On 12/10/2016 23:00, Kit Jackson wrote: I've got a new slate hearth for the fire. It's 20mm thick but unfortunately it's a bit too big and I'm planning to use a stone cutting blade on an angle grinder to cut it to fit. The slate will sit recessed inside an existing marble surround so the edges don't have to be particularly smooth but they do have to be straight. First question - should slate be cut wet or dry? Do I have to provide a It will cut dry with a diamond disc. (slate is not particularly hard anyway). (with skill it can also be worked with hand shearing tools, but I don't think I would try that without lots of practice!) stream of water directed at the point of contact. Next - are ordinary angle grinder blades OK to use wet or will the blade disintegrate. Stick to diamond. Most masonry cutting tasks are far easier, faster and cleaner with a diamond disc. The continuous rim discs like some of the Norton ones will also give a very smooth polished cut. Would I be better using a diamond blade instead? Finally - does anyone have any tips for keeping the cut dead straight? Use a timber batten clamped onto the work to run the side of the blade along. I've found that having a dust extractor guard fitted to the grinder makes that sort of thing much easier: https://www.amazon.co.uk/Bosch-26055.../dp/B001418DR6 That looks quite handy - half way to being a wall chaser. -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#21
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Cutting slate
Bosch PMF
(or £20 clone from aldi this week) |
#22
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Cutting slate
On Wed, 12 Oct 2016 22:00:31 +0000, Kit Jackson wrote:
I've got a new slate hearth for the fire. It's 20mm thick but unfortunately it's a bit too big and I'm planning to use a stone cutting blade on an angle grinder to cut it to fit. The slate will sit recessed inside an existing marble surround so the edges don't have to be particularly smooth but they do have to be straight. First question - should slate be cut wet or dry? Do I have to provide a stream of water directed at the point of contact. Next - are ordinary angle grinder blades OK to use wet or will the blade disintegrate. Would I be better using a diamond blade instead? Finally - does anyone have any tips for keeping the cut dead straight? Kit Jackson Job done last weekend. I'd just like to say thanks to everybody who replied. In the end I used a stone grinding wheel to produce a scoring cut on the face, then the main cut using a diamond wheel on the reverse. The grinding wheel produced a better edge than the diamond wheel where I got some breakout on the cutting side, maybe because I used a segmented blade which just kicked the lip of the cut off a bit. Or maybe because I'm not very good at using the angle grinder. I did run the blade up against a piece of small angle iron to help keep a straight line as well. All the cuts were done wet. |
#23
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Cutting slate
"Kit Jackson" wrote in message web.com... On Wed, 12 Oct 2016 22:00:31 +0000, Kit Jackson wrote: I've got a new slate hearth for the fire. It's 20mm thick but unfortunately it's a bit too big and I'm planning to use a stone cutting blade on an angle grinder to cut it to fit. The slate will sit recessed inside an existing marble surround so the edges don't have to be particularly smooth but they do have to be straight. First question - should slate be cut wet or dry? Do I have to provide a stream of water directed at the point of contact. Next - are ordinary angle grinder blades OK to use wet or will the blade disintegrate. Would I be better using a diamond blade instead? Finally - does anyone have any tips for keeping the cut dead straight? Job done last weekend. I'd just like to say thanks to everybody who replied. In the end I used a stone grinding wheel to produce a scoring cut on the face, then the main cut using a diamond wheel on the reverse. The grinding wheel produced a better edge than the diamond wheel where I got some breakout on the cutting side, maybe because I used a segmented blade which just kicked the lip of the cut off a bit. Or maybe because I'm not very good at using the angle grinder. I did run the blade up against a piece of small angle iron to help keep a straight line as well. All the cuts were done wet. Thanks for the follow up, too rarely done IMO. |
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