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UK diy (uk.d-i-y) For the discussion of all topics related to diy (do-it-yourself) in the UK. All levels of experience and proficency are welcome to join in to ask questions or offer solutions. |
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#1
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pcb repair
Hello,
My son had a portable dvd player. Just a cheap one and I know some would say it will be quicker and easier to buy a new one but the headphone socket stopped working. I bought a new socket and removed the old one. I went to solder the replacement in, only to find that there is no track to solder to at one of the pins. I don't know if this is what caused the problem or whether I damaged it during my soldering. I have done some Googling and it seems you can do repairs but the part has many names: some web sites call them "pass throughs" or "passthroughs", other web sites call them "vias", others ""through holes". I have found international sellers selling these on ebay but no UK sellers, so is there another name for these in the UK? Not knowing what term to search for is half the problem. Thanks, Stephen. |
#2
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pcb repair
On 11/07/2016 13:45, Stephen wrote:
Hello, My son had a portable dvd player. Just a cheap one and I know some would say it will be quicker and easier to buy a new one but the headphone socket stopped working. I bought a new socket and removed the old one. I went to solder the replacement in, only to find that there is no track to solder to at one of the pins. I don't know if this is what caused the problem or whether I damaged it during my soldering. Quite possibly it's a through-plated hole. Is there a track on the upper side? It is possible you've damaged the hole, or the track on the top surface- it's simply a way of continuing the PCB track through the board to the other side. There should at least be a small ring visible to solder to, and the solder should flow through the hole. I have done some Googling and it seems you can do repairs but the part has many names: some web sites call them "pass throughs" or "passthroughs", other web sites call them "vias", others ""through holes". I have found international sellers selling these on ebay but no UK sellers, so is there another name for these in the UK? Not knowing what term to search for is half the problem. Thanks, Stephen. |
#3
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pcb repair
In article ,
Stephen wrote: Hello, My son had a portable dvd player. Just a cheap one and I know some would say it will be quicker and easier to buy a new one but the headphone socket stopped working. I bought a new socket and removed the old one. I went to solder the replacement in, only to find that there is no track to solder to at one of the pins. I don't know if this is what caused the problem or whether I damaged it during my soldering. I have done some Googling and it seems you can do repairs but the part has many names: some web sites call them "pass throughs" or "passthroughs", other web sites call them "vias", others ""through holes". I have found international sellers selling these on ebay but no UK sellers, so is there another name for these in the UK? Not knowing what term to search for is half the problem. It's pretty common for the unskilled to damage a PCB when removing a component. You'd normally repair the broken track(s) with suitable sized wire. Fusewire is an easy source of this. A schematic helps. You can then check continuity from the pins on the socket to the next component. -- *If PROGRESS is for advancement, what does that make CONGRESS mean? Dave Plowman London SW To e-mail, change noise into sound. |
#4
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pcb repair
On Mon, 11 Jul 2016 14:03:00 +0100, "Dave Plowman (News)"
wrote: In article , Stephen wrote: Hello, My son had a portable dvd player. Just a cheap one and I know some would say it will be quicker and easier to buy a new one but the headphone socket stopped working. I bought a new socket and removed the old one. I went to solder the replacement in, only to find that there is no track to solder to at one of the pins. I don't know if this is what caused the problem or whether I damaged it during my soldering. When you say no track, is there evidence of any track? Boards that take wire ended components are often plated through multi layer boards, so no obvious track either side isn't always indicative of a problem. Assuming you have a pad to solder the component to on one side at least, go ahead, solder the socket in. If it does not work then, just bin it. Any damage to a modern multi layer PCB isn't practical to repair, unless of course its a surface track with an obvious path. AB --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus |
#5
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pcb repair
On Monday, 11 July 2016 13:45:37 UTC+1, Stephen wrote:
Hello, My son had a portable dvd player. Just a cheap one and I know some would say it will be quicker and easier to buy a new one but the headphone socket stopped working. I bought a new socket and removed the old one. I went to solder the replacement in, only to find that there is no track to solder to at one of the pins. I don't know if this is what caused the problem or whether I damaged it during my soldering. I have done some Googling and it seems you can do repairs but the part has many names: some web sites call them "pass throughs" or "passthroughs", other web sites call them "vias", others ""through holes". I have found international sellers selling these on ebay but no UK sellers, so is there another name for these in the UK? Not knowing what term to search for is half the problem. Thanks, Stephen. Picture |
#7
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pcb repair
On 11/07/2016 13:45, Stephen wrote:
Hello, My son had a portable dvd player. Just a cheap one and I know some would say it will be quicker and easier to buy a new one but the headphone socket stopped working. I bought a new socket and removed the old one. I went to solder the replacement in, only to find that there is no track to solder to at one of the pins. I don't know if this is what caused the problem or whether I damaged it during my soldering. No track, or no pad? No track may not be a problem. If the board is double sided the track may be on the top (and the hole through plated). If its multilayer, then the track may not be visible from either top or bottom, as it could be sandwiched in one of the inner layers. I have done some Googling and it seems you can do repairs but the part has many names: some web sites call them "pass throughs" or "passthroughs", other web sites call them "vias", others ""through holes". Vias can also be tracks that are on inner layers of the board. I have found international sellers selling these on ebay but no UK sellers, so is there another name for these in the UK? Not knowing what term to search for is half the problem. If you have damaged the through plating (unlikely), then with a double sided board, you would just add a wire. With a multi layer board you would need a schematic (or a working board and a multimeter) to work out where to wire to. -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#8
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pcb repair
On Mon, 11 Jul 2016 13:59:58 +0100, Chris Bartram
wrote: It is possible you've damaged the hole, or the track on the top surface- it's simply a way of continuing the PCB track through the board to the other side. There should at least be a small ring visible to solder to, and the solder should flow through the hole. No, it's that small ring that is missing and that I need to replace with one of these through hole things. |
#9
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pcb repair
On Mon, 11 Jul 2016 20:57:57 +0100, John Rumm
wrote: No track, or no pad? What is a pad? Its the circle that the pin is soldered to that is missing and that I somehow need to replace. Thanks, Stephen. |
#10
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pcb repair
Stephen a écrit :
On Mon, 11 Jul 2016 13:59:58 +0100, Chris Bartram wrote: It is possible you've damaged the hole, or the track on the top surface- it's simply a way of continuing the PCB track through the board to the other side. There should at least be a small ring visible to solder to, and the solder should flow through the hole. No, it's that small ring that is missing and that I need to replace with one of these through hole things. They are intended to be used during the manufacture of the PCB, not as a repair item. Just use a bit of tinned copped wire to link through the board to the socket, then reinforce the socket to the PCB with some Araldite. |
#11
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pcb repair
On Monday, 11 July 2016 22:27:32 UTC+1, Stephen wrote:
On Mon, 11 Jul 2016 13:59:58 +0100, Chris Bartram wrote: It is possible you've damaged the hole, or the track on the top surface- it's simply a way of continuing the PCB track through the board to the other side. There should at least be a small ring visible to solder to, and the solder should flow through the hole. No, it's that small ring that is missing and that I need to replace with one of these through hole things. You can't. Solder a bit of fine wire all the way through the hole & hope it works. It might. NT |
#12
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pcb repair
On Monday, 11 July 2016 20:57:42 UTC+1, The Natural Philosopher wrote:
On 11/07/16 20:24, tabbypurr wrote: On Monday, 11 July 2016 13:45:37 UTC+1, Stephen wrote: Hello, My son had a portable dvd player. Just a cheap one and I know some would say it will be quicker and easier to buy a new one but the headphone socket stopped working. I bought a new socket and removed the old one. I went to solder the replacement in, only to find that there is no track to solder to at one of the pins. I don't know if this is what caused the problem or whether I damaged it during my soldering. I have done some Googling and it seems you can do repairs but the part has many names: some web sites call them "pass throughs" or "passthroughs", other web sites call them "vias", others ""through holes". I have found international sellers selling these on ebay but no UK sellers, so is there another name for these in the UK? Not knowing what term to search for is half the problem. Thanks, Stephen. Picture https://www.amazon.co.uk/Portable-DV...8&node=4086001 Are you competing with Rodney? |
#13
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pcb repair
On 11/07/2016 22:29, Stephen wrote:
On Mon, 11 Jul 2016 20:57:57 +0100, John Rumm wrote: No track, or no pad? What is a pad? Its the circle that the pin is soldered to that is missing and that I somehow need to replace. The pad is the ring of PCB trace that encircles the pin - i.e. the bit you solder the protruding leg to in the case of a through hole mounting component. So yes, the "ring" is the pad (for surface mount components, it will just be a single flat exposed area of track rather than a ring since there is no hole). Are you sure it had ring originally? If so, its possible that you ripped it off the board when desoldering the old component. If that is the case, then you will need to find another way to make the connection. If the ring connected to a visible track, then its quite easy. Just scrape off the solder resist coating on the track and use a bridge wire to the pin. If there is no track, is there one visible on the other side of the board? If there is no track visible on either side, and no pad on the top surface that you can solder to, then you may still find that the through hole plating is fine (and by extension the connection to any internal PCB layers is likely ok as well). You can then use a multimeter on a low ohms range to probe from the hole (stick a bit of wire through it - or even just rely on the leg of the jack socket), and find a close point that is connected to it. Then wire to that. -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#14
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pcb repair
On Tuesday, 12 July 2016 01:07:40 UTC+1, John Rumm wrote:
On 11/07/2016 22:29, Stephen wrote: On Mon, 11 Jul 2016 20:57:57 +0100, John Rumm wrote: Its the circle that the pin is soldered to that is missing and that I somehow need to replace. The pad is the ring of PCB trace that encircles the pin - i.e. the bit you solder the protruding leg to in the case of a through hole mounting component. So yes, the "ring" is the pad (for surface mount components, it will just be a single flat exposed area of track rather than a ring since there is no hole). Are you sure it had ring originally? If so, its possible that you ripped it off the board when desoldering the old component. If that is the case, then you will need to find another way to make the connection. If the ring connected to a visible track, then its quite easy. Just scrape off the solder resist coating on the track and use a bridge wire to the pin. If there is no track, is there one visible on the other side of the board? If there is no track visible on either side, and no pad on the top surface that you can solder to, then you may still find that the through hole plating is fine (and by extension the connection to any internal PCB layers is likely ok as well). You can then use a multimeter on a low ohms range to probe from the hole (stick a bit of wire through it - or even just rely on the leg of the jack socket), and find a close point that is connected to it. Then wire to that. If it's the ground pin/s of the socket that can be wired to nearly any place that's connected to ground. If not you can also look up the usual circuits for the amplifier chip - in many cases you'll connect to one side of a biggish capacitor. Again, picture. NT |
#15
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pcb repair
I'dhave thought a nice little high impedence crystal earpiece with wirs
could be used to detect the correct places if the track is broken. Often its physical movement that cracks these tracks. Be careful not to short tracks though. As has been said most small devices use plated through double sided pcbs, but it may well be that the track is only on the top side in this case. I did encounter one some years back where the actual socket was held down by melted plastic pins and the connections on the actual socket were flat for surface mount pcbs. Either way often a bit of careful bodgery can get them working. Brian -- ----- - This newsgroup posting comes to you directly from... The Sofa of Brian Gaff... Blind user, so no pictures please! "Chris Bartram" wrote in message ... On 11/07/2016 13:45, Stephen wrote: Hello, My son had a portable dvd player. Just a cheap one and I know some would say it will be quicker and easier to buy a new one but the headphone socket stopped working. I bought a new socket and removed the old one. I went to solder the replacement in, only to find that there is no track to solder to at one of the pins. I don't know if this is what caused the problem or whether I damaged it during my soldering. Quite possibly it's a through-plated hole. Is there a track on the upper side? It is possible you've damaged the hole, or the track on the top surface- it's simply a way of continuing the PCB track through the board to the other side. There should at least be a small ring visible to solder to, and the solder should flow through the hole. I have done some Googling and it seems you can do repairs but the part has many names: some web sites call them "pass throughs" or "passthroughs", other web sites call them "vias", others ""through holes". I have found international sellers selling these on ebay but no UK sellers, so is there another name for these in the UK? Not knowing what term to search for is half the problem. Thanks, Stephen. |
#16
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pcb repair
On Tuesday, 12 July 2016 09:12:51 UTC+1, Brian Gaff wrote:
"Chris Bartram" wrote in message ... On 11/07/2016 13:45, Stephen wrote: Hello, My son had a portable dvd player. Just a cheap one and I know some would say it will be quicker and easier to buy a new one but the headphone socket stopped working. I bought a new socket and removed the old one. I went to solder the replacement in, only to find that there is no track to solder to at one of the pins. I don't know if this is what caused the problem or whether I damaged it during my soldering. I'dhave thought a nice little high impedence crystal earpiece with wirs could be used to detect the correct places if the track is broken. Often its That would typically detect 2 possible places, one of which will work, the other of which will fry things if connected to. It's usully possible to tell which is which by following the cap to the IC, and connecting to the non-IC side of the cap. Usually. NT |
#17
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pcb repair
"Stephen" wrote in message ... Hello, My son had a portable dvd player. Just a cheap one and I know some would say it will be quicker and easier to buy a new one but the headphone socket stopped working. I bought a new socket and removed the old one. I went to solder the replacement in, only to find that there is no track to solder to at one of the pins. I don't know if this is what caused the problem or whether I damaged it during my soldering. I have done some Googling and it seems you can do repairs but the part has many names: some web sites call them "pass throughs" or "passthroughs", other web sites call them "vias", others ""through holes". I have found international sellers selling these on ebay but no UK sellers, so is there another name for these in the UK? Not knowing what term to search for is half the problem. Thanks, Stephen. Are the pins of the new socket exactly the same as the old one? You say "no track", which sounds as if it's a surface-mount socket, but bought sockets usually have pins which go through holes in the board and soldered on the other side. There may not be visible tracks connected to the holes if it's a multi-layered board with inner tracks. Provided the hole has a visible ring ('pad') round it on top or bottom surface you should be all right if you solder the pin to that. -- Dave W |
#18
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pcb repair
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#19
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pcb repair
Steve Walker wrote:
wrote: Stephen wrote: it's that small ring that is missing and that I need to replace with one of these through hole things. You can't. Solder a bit of fine wire all the way through the hole & hope it works. It might. Actually, under some circumstances you can - as long as there is at least a bit of track left on one side. You can buy hollow pins with a small flange at one end (I can't remember what they are called) Multicore copperset ... probably hens' teeth now. |
#20
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pcb repair
On Tuesday, 12 July 2016 21:42:22 UTC+1, Steve Walker wrote:
On 11/07/2016 23:27, tabbypurr wrote: On Monday, 11 July 2016 22:27:32 UTC+1, Stephen wrote: On Mon, 11 Jul 2016 13:59:58 +0100, Chris Bartram wrote: It is possible you've damaged the hole, or the track on the top surface- it's simply a way of continuing the PCB track through the board to the other side. There should at least be a small ring visible to solder to, and the solder should flow through the hole. No, it's that small ring that is missing and that I need to replace with one of these through hole things. You can't. Solder a bit of fine wire all the way through the hole & hope it works. It might. Actually, under some circumstances you can - as long as there is at least a bit of track left on one side. You can buy hollow pins with a small flange at one end (I can't remember what they are called), which are intended to be put into home etched pcbs, drilled with larger than normal holes) to effectively make them through-hole plated. OK for double sided but no use for multilayered. I assume the OP has the latter, otherwise there wouldn't be an issue to address. No picture has been forthcoming. NT |
#21
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pcb repair
On Tue, 12 Jul 2016 17:30:48 -0700, tabbypurr wrote:
On Tuesday, 12 July 2016 21:42:22 UTC+1, Steve Walker wrote: On 11/07/2016 23:27, tabbypurr wrote: On Monday, 11 July 2016 22:27:32 UTC+1, Stephen wrote: On Mon, 11 Jul 2016 13:59:58 +0100, Chris Bartram wrote: It is possible you've damaged the hole, or the track on the top surface- it's simply a way of continuing the PCB track through the board to the other side. There should at least be a small ring visible to solder to, and the solder should flow through the hole. No, it's that small ring that is missing and that I need to replace with one of these through hole things. You can't. Solder a bit of fine wire all the way through the hole & hope it works. It might. Actually, under some circumstances you can - as long as there is at least a bit of track left on one side. You can buy hollow pins with a small flange at one end (I can't remember what they are called), which are intended to be put into home etched pcbs, drilled with larger than normal holes) to effectively make them through-hole plated. OK for double sided but no use for multilayered. I assume the OP has the latter, otherwise there wouldn't be an issue to address. No picture has been forthcoming. Multilayered boards normally use the sandwiched hidden layers for ground plane connections (normally the zero volt and 5 volt power supply rails in a classic 4 layer PC Motherboard) rather than for circuit traces which normally occupy the top and bottom surface layers using through plated holes either as 'vias' or connections to the zero volt and power supply voltage(s) groundplanes. Modern motherboards might well have 3 internal groundplanes (0v, +5v and +3.3v) with the less commonly used +/-12v rails using surface tracks. Less complex circuit boards may well manage with just one groundplane (usually the 0v rail) or even none. With modern mass produced electronic gadgets, the PCB can be the most expensive item in the BoM list, especially more likely if it is a multilayer board with an internal groundplane or three. Afaik, only military grade kit used internal layers for signal connection traces. For damaged through plated holes used for vias, it's usually reasonably easy to effect a repair. When it comes to open circuit through plated connections to an internal groundplane, you simply locate the nearest handy component pin connected to the groundplane (0V, 5v or whatever) and solder a wire strap to bridge the connection. Soldering a wire strap from a handy 5 volt pin to the input tag on the 3.3v analogue regulators used to power 3.3v 80486 CPUs was a common enough remedy to deal with fatigue stress cracking of the through plated connection to the internal 5v groundplane induced by thermal cycling from the heat of the regulator which itself was able to cope (but, contrary to expectations, not the PCB it was mounted onto). -- Johnny B Good |
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