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UK diy (uk.d-i-y) For the discussion of all topics related to diy (do-it-yourself) in the UK. All levels of experience and proficency are welcome to join in to ask questions or offer solutions. |
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#1
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Swarf in Diesel Tank
Just put my 2 year old, 60,000 mile VW Caddy Bluemotion in for a service
at Main Dealer as per the Leasing company requirements. Garage says there is Swarf or "glittering" in fuel tank and they have to replace every part of the Fuel System apart from Tank and fuel lines! and I wont get the van back for another week.. The van is leased, so not really my problem, or so I thought. They now say this could have been caused by putting petrol in the tank at some point. I can see the Leasing company trying to use this to get me to pay for the repairs. I know the van has never had petrol in the tank, as I am the only person who has ever driven it. What is the likely cause of this? I would have thought if a component was breaking down, then that should be the only part to be replaced, as the fuel filter would have caught everything else. It could also have been a fault at the petrol station with their filters. I don't think they know where the swarf came from, and a easy fix is to replace everything. All I do know is I won't be paying for it, and am quite enjoying the Caddy Sportline I have as a Courtesy Van. -- Eednud |
#2
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Swarf in Diesel Tank
On Wed, 10 Dec 2014 18:55:32 +0000, Eednud wrote:
Garage says there is Swarf or "glittering" in fuel tank and they have to replace every part of the Fuel System apart from Tank and fuel lines! and I wont get the van back for another week.. What is the likely cause of this? I would have thought if a component was breaking down, then that should be the only part to be replaced, as the fuel filter would have caught everything else. It could also have been a fault at the petrol station with their filters. If the pump is starting to wear internally, that'll generate swarf after the filter - and it'll pass into the rail, the injectors, the return lines back to the tank then out again through the lift pump before being caught in the filter. Common rail diesels are incredibly precisely machined - they have to be, running fuel pressures of up to 2,000 bar. Yes, two thousand BAR. Damn near 30,000psi. They rely on the fuel for lubrication - and even relatively small amounts of contamination with petrol can remove that lubrication, causing rapid wear... |
#3
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Swarf in Diesel Tank
On 10/12/2014 19:01, Adrian wrote:
On Wed, 10 Dec 2014 18:55:32 +0000, Eednud wrote: Garage says there is Swarf or "glittering" in fuel tank and they have to replace every part of the Fuel System apart from Tank and fuel lines! and I wont get the van back for another week.. What is the likely cause of this? I would have thought if a component was breaking down, then that should be the only part to be replaced, as the fuel filter would have caught everything else. It could also have been a fault at the petrol station with their filters. If the pump is starting to wear internally, that'll generate swarf after the filter - and it'll pass into the rail, the injectors, the return lines back to the tank then out again through the lift pump before being caught in the filter. Common rail diesels are incredibly precisely machined - they have to be, running fuel pressures of up to 2,000 bar. Yes, two thousand BAR. Damn near 30,000psi. They rely on the fuel for lubrication - and even relatively small amounts of contamination with petrol can remove that lubrication, causing rapid wear... Would think VW would cover that under Warranty then. I would think there was more than 1 fuel filter in the system as well -- Eednud |
#4
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Swarf in Diesel Tank
In message , Adrian
writes On Wed, 10 Dec 2014 18:55:32 +0000, Eednud wrote: Garage says there is Swarf or "glittering" in fuel tank and they have to replace every part of the Fuel System apart from Tank and fuel lines! and I wont get the van back for another week.. What is the likely cause of this? I would have thought if a component was breaking down, then that should be the only part to be replaced, as the fuel filter would have caught everything else. It could also have been a fault at the petrol station with their filters. If the pump is starting to wear internally, that'll generate swarf after the filter - and it'll pass into the rail, the injectors, the return lines back to the tank then out again through the lift pump before being caught in the filter. Common rail diesels are incredibly precisely machined - they have to be, running fuel pressures of up to 2,000 bar. Yes, two thousand BAR. Damn near 30,000psi. They rely on the fuel for lubrication - and even relatively small amounts of contamination with petrol can remove that lubrication, causing rapid wear... Isn't there also an issue with low sulphur diesel not lubricating the pump properly? -- Tim Lamb |
#5
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Swarf in Diesel Tank
"Eednud" wrote in message ... Just put my 2 year old, 60,000 mile VW Caddy Bluemotion in for a service at Main Dealer as per the Leasing company requirements. Garage says there is Swarf or "glittering" in fuel tank and they have to replace every part of the Fuel System apart from Tank and fuel lines! and I wont get the van back for another week.. The van is leased, so not really my problem, or so I thought. They now say this could have been caused by putting petrol in the tank at some point. Cant see how you can get that from putting petrol in the tank. I can see the Leasing company trying to use this to get me to pay for the repairs. I know the van has never had petrol in the tank, as I am the only person who has ever driven it. What is the likely cause of this? I would have thought if a component was breaking down, then that should be the only part to be replaced, as the fuel filter would have caught everything else. It could also have been a fault at the petrol station with their filters. I don't think they know where the swarf came from, and a easy fix is to replace everything. All I do know is I won't be paying for it, and am quite enjoying the Caddy Sportline I have as a Courtesy Van. -- Eednud |
#6
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Swarf in Diesel Tank
On 10/12/2014 20:17, Rod Speed wrote:
"Eednud" wrote in message ... Just put my 2 year old, 60,000 mile VW Caddy Bluemotion in for a service at Main Dealer as per the Leasing company requirements. Garage says there is Swarf or "glittering" in fuel tank and they have to replace every part of the Fuel System apart from Tank and fuel lines! and I wont get the van back for another week.. The van is leased, so not really my problem, or so I thought. They now say this could have been caused by putting petrol in the tank at some point. Cant see how you can get that from putting petrol in the tank. Me neither but Googling it, seems to suggest Diesel acts as a lubricant, and petrol doesn't. -- Eednud |
#7
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Swarf in Diesel Tank
On 10/12/2014 19:01, Adrian wrote:
On Wed, 10 Dec 2014 18:55:32 +0000, Eednud wrote: Garage says there is Swarf or "glittering" in fuel tank and they have to replace every part of the Fuel System apart from Tank and fuel lines! and I wont get the van back for another week.. What is the likely cause of this? I would have thought if a component was breaking down, then that should be the only part to be replaced, as the fuel filter would have caught everything else. It could also have been a fault at the petrol station with their filters. If the pump is starting to wear internally, that'll generate swarf after the filter - and it'll pass into the rail, the injectors, the return lines back to the tank then out again through the lift pump before being caught in the filter. Common rail diesels are incredibly precisely machined - they have to be, running fuel pressures of up to 2,000 bar. Yes, two thousand BAR. Damn near 30,000psi. They rely on the fuel for lubrication - and even relatively small amounts of contamination with petrol can remove that lubrication, causing rapid wear... To my mind the term "swarf" describes the sort of metallic debris generated by turning, milling, or drilling, i.e. relatively large curly deformed bits of metal. The wear you will normally get in a diesel pump will be micron-sized and if you collect it it will look like black sludge, not recognisably metallic at all except perhaps in a high powered optical microscope or an SEM. I don't think it will be "glittering" to the naked eye, it would be too small. But I suppose that sufficiently abrasive debris in the system, something like sand, might cause scoring in the pump parts (either the lift or the injector pump?), and perhaps glittery debris. In that case total replacement sounds like the right strategy (especially if someone else is paying). I'd agree that petrol in the system could lead to pump wear. |
#8
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Swarf in Diesel Tank
"Eednud" wrote in message ... On 10/12/2014 20:17, Rod Speed wrote: "Eednud" wrote in message ... Just put my 2 year old, 60,000 mile VW Caddy Bluemotion in for a service at Main Dealer as per the Leasing company requirements. Garage says there is Swarf or "glittering" in fuel tank and they have to replace every part of the Fuel System apart from Tank and fuel lines! and I wont get the van back for another week.. The van is leased, so not really my problem, or so I thought. They now say this could have been caused by putting petrol in the tank at some point. Cant see how you can get that from putting petrol in the tank. Me neither but Googling it, seems to suggest Diesel acts as a lubricant, and petrol doesn't. Yeah, I spose that is plausible, but how did they discover that there was swarf on the output side of the pump in a normal service ? I spose they could have detected erratic ignition and checked the state of the output of the pump to see if that was the cause. |
#9
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Swarf in Diesel Tank
Eednud wrote:
On 10/12/2014 19:01, Adrian wrote: On Wed, 10 Dec 2014 18:55:32 +0000, Eednud wrote: Garage says there is Swarf or "glittering" in fuel tank and they have to replace every part of the Fuel System apart from Tank and fuel lines! and I wont get the van back for another week.. What is the likely cause of this? I would have thought if a component was breaking down, then that should be the only part to be replaced, as the fuel filter would have caught everything else. It could also have been a fault at the petrol station with their filters. If the pump is starting to wear internally, that'll generate swarf after the filter - and it'll pass into the rail, the injectors, the return lines back to the tank then out again through the lift pump before being caught in the filter. Common rail diesels are incredibly precisely machined - they have to be, running fuel pressures of up to 2,000 bar. Yes, two thousand BAR. Damn near 30,000psi. They rely on the fuel for lubrication - and even relatively small amounts of contamination with petrol can remove that lubrication, causing rapid wear... Would think VW would cover that under Warranty then. Most warranties don't cover misfuelling, even if you don't recall an episode. In Northern Ireland they used to have a big problem with dodgy fuel and whatever the cause, fuel systems were not covered by warranties. I would think there was more than 1 fuel filter in the system as well. Can see how this would help. Once petrol or other low lubricity fuel has reached the fuel pump, the damage is done. Extra filters won't stop that. Tim |
#10
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Swarf in Diesel Tank
Sounds like a bent dealer to me.
Care to name? Jim K |
#11
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Swarf in Diesel Tank
Eednud wrote:
Garage says there is Swarf or "glittering" in fuel tank What is the likely cause of this? I think it's easy for them to blame misfuelling, where petrol wouldn't provide sufficient lubrication to the diesel pump (some of which operate at around 30,000 psi) so causing wear in the pump, and the excess fuel returning to the take would take the swarf with it. If you know that hasn't happened, then I don't see how they can "prove" it did |
#12
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Swarf in Diesel Tank
On Wed, 10 Dec 2014 19:17:00 +0000, Eednud wrote:
Garage says there is Swarf or "glittering" in fuel tank and they have to replace every part of the Fuel System apart from Tank and fuel lines! and I wont get the van back for another week.. What is the likely cause of this? I would have thought if a component was breaking down, then that should be the only part to be replaced, as the fuel filter would have caught everything else. It could also have been a fault at the petrol station with their filters. If the pump is starting to wear internally, that'll generate swarf after the filter - and it'll pass into the rail, the injectors, the return lines back to the tank then out again through the lift pump before being caught in the filter. Common rail diesels are incredibly precisely machined - they have to be, running fuel pressures of up to 2,000 bar. Yes, two thousand BAR. Damn near 30,000psi. They rely on the fuel for lubrication - and even relatively small amounts of contamination with petrol can remove that lubrication, causing rapid wear... Would think VW would cover that under Warranty then. ITYM "wouldn't", if it is fuel system contamination. I would think there was more than 1 fuel filter in the system as well Between the pump and the injectors...? With 30,000psi...? |
#13
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Swarf in Diesel Tank
Andy Burns wrote:
Eednud wrote: Garage says there is Swarf or "glittering" in fuel tank What is the likely cause of this? I think it's easy for them to blame misfuelling, where petrol wouldn't provide sufficient lubrication to the diesel pump (some of which operate at around 30,000 psi) so causing wear in the pump, and the excess fuel returning to the take would take the swarf with it. If you know that hasn't happened, then I don't see how they can "prove" it did It's easy for owners to deny misfuelling too. I think garages are more inclined to believe the evidence than the story. Tim |
#14
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Swarf in Diesel Tank
"Tim+" wrote in message ... Andy Burns wrote: Eednud wrote: Garage says there is Swarf or "glittering" in fuel tank What is the likely cause of this? I think it's easy for them to blame misfuelling, where petrol wouldn't provide sufficient lubrication to the diesel pump (some of which operate at around 30,000 psi) so causing wear in the pump, and the excess fuel returning to the take would take the swarf with it. If you know that hasn't happened, then I don't see how they can "prove" it did It's easy for owners to deny misfuelling too. I think garages are more inclined to believe the evidence than the story. It doesnt matter what they believe. If they are trying to force you to pay for it, they have to prove it, not just believe it. |
#15
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Swarf in Diesel Tank
On 10/12/2014 23:20, Tim+ wrote:
Andy Burns wrote: Eednud wrote: Garage says there is Swarf or "glittering" in fuel tank What is the likely cause of this? I think it's easy for them to blame misfuelling, where petrol wouldn't provide sufficient lubrication to the diesel pump (some of which operate at around 30,000 psi) so causing wear in the pump, and the excess fuel returning to the take would take the swarf with it. If you know that hasn't happened, then I don't see how they can "prove" it did It's easy for owners to deny misfuelling too. I think garages are more inclined to believe the evidence than the story. And it would not be difficult for a bent garage to lob a few litres of petrol in it now and run it through the system - that way any investigation later would find evidence of petrol contamination. -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#16
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Swarf in Diesel Tank
Adrian formulated the question :
If the pump is starting to wear internally, that'll generate swarf after the filter - and it'll pass into the rail, the injectors, the return lines back to the tank then out again through the lift pump before being caught in the filter. You are forgetting the under-bonnet diesel filter! Pump and strainer in the tank, piped forward to the under bonnet filter, which catches all of the fine material. From there it feeds onto the HP pump, the rail, injectors. Any surplus then returns to the tank maybe via a fuel cooler. If there is a problem with swarf, that under-bonnet filter should catch it and it would show there. If there is swarf in the tank, it has either been there from new, or is coming from the HP pump, or perhaps from the in tank pump - but if the latter, it must have escaped via the strainer the WRONG way, the reverse direction to the flow. I see no reason to replace anything - apart from the component which is failing, if there is one. The system can simply be flushed out, the old filter checked and maybe replaced. Sounds like the garage are turning a drama into a crisis. -- Regards, Harry (M1BYT) (L) http://www.ukradioamateur.co.uk |
#17
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Swarf in Diesel Tank
After serious thinking Rod Speed wrote :
Cant see how you can get that from putting petrol in the tank. Petrol has no lubrication properties, which would cause massive wear on the LP pump and the HP pump. -- Regards, Harry (M1BYT) (L) http://www.ukradioamateur.co.uk |
#18
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Swarf in Diesel Tank
"John Rumm" wrote in message o.uk... On 10/12/2014 23:20, Tim+ wrote: Andy Burns wrote: Eednud wrote: Garage says there is Swarf or "glittering" in fuel tank What is the likely cause of this? I think it's easy for them to blame misfuelling, where petrol wouldn't provide sufficient lubrication to the diesel pump (some of which operate at around 30,000 psi) so causing wear in the pump, and the excess fuel returning to the take would take the swarf with it. If you know that hasn't happened, then I don't see how they can "prove" it did It's easy for owners to deny misfuelling too. I think garages are more inclined to believe the evidence than the story. And it would not be difficult for a bent garage to lob a few litres of petrol in it now and run it through the system - that way any investigation later would find evidence of petrol contamination. but like someone else pointed out, what part of the service were they doing when they discovered this 'glittering' in the fuel tank? that's what you have to ask them. is sticking a boroscope down the tanks filler neck part of the servicing procedure? assuming this is a typical small van with a fuel tank under the floor and a filler tube that winds it's way around things to get to the filler hole, i think the last vans that had fuel tanks like trucks with the filler neck and cap part of the tank it's self (hence you could see into the tank when you removed the cap) was the square shape - pre~99 Iveco daily, and the square shape merc's.. 609, 811 and so on..... And even then it's not part of the service schedule to look in the tank whilst shining a torch in there, Tho' did once have to remove the fuel tank from a merc 609 to clean it out, but that was because it had sat with the cap missing for months at a coachbuilders who were converting it to a recovery truck, they went bankrupt mid build, and it was spring time, so a blue tit built a nest in the tank..... knew that before i emptied the tank as i kept getting blue and yellow feathers in the pre-filter bowl every time the engine died from fuel starvation. |
#19
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Swarf in Diesel Tank
If you've only put a small amount of petrol in a diesel tank aren't
you supposed to fill it to the top with diesel to dilute it and hammer up and down the motorway for a bit to burn it off through the engine? jgh |
#21
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Swarf in Diesel Tank
On Thu, 11 Dec 2014 13:47:15 +0000, Harry Bloomfield wrote:
If the pump is starting to wear internally, that'll generate swarf after the filter - and it'll pass into the rail, the injectors, the return lines back to the tank then out again through the lift pump before being caught in the filter. You are forgetting the under-bonnet diesel filter! No, I'm not. Pump and strainer in the tank, piped forward to the under bonnet filter, which catches all of the fine material. From there it feeds onto the HP pump, the rail, injectors. Any surplus then returns to the tank maybe via a fuel cooler. If there is a problem with swarf, that under-bonnet filter should catch it and it would show there. Yes, exactly. If there is swarf in the tank, it has either been there from new, or is coming from the HP pump Which is exactly what I suggested. I see no reason to replace anything - apart from the component which is failing, if there is one. Because the swarf has circulated through the entire system, having started from the HP pump, before being stopped by the filter just before the HP pump. |
#22
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Swarf in Diesel Tank
On Thu, 11 Dec 2014 14:05:58 +0000, Gazz wrote:
but like someone else pointed out, what part of the service were they doing when they discovered this 'glittering' in the fuel tank? that's what you have to ask them. Changing the fuel filter involves plenty of fuel spillage, and the swarf/"glitter" would show up under the workshop lights. |
#23
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Swarf in Diesel Tank
On 11/12/2014 14:05, Gazz wrote:
"John Rumm" wrote in message o.uk... On 10/12/2014 23:20, Tim+ wrote: Andy Burns wrote: Eednud wrote: Garage says there is Swarf or "glittering" in fuel tank What is the likely cause of this? I think it's easy for them to blame misfuelling, where petrol wouldn't provide sufficient lubrication to the diesel pump (some of which operate at around 30,000 psi) so causing wear in the pump, and the excess fuel returning to the take would take the swarf with it. If you know that hasn't happened, then I don't see how they can "prove" it did It's easy for owners to deny misfuelling too. I think garages are more inclined to believe the evidence than the story. And it would not be difficult for a bent garage to lob a few litres of petrol in it now and run it through the system - that way any investigation later would find evidence of petrol contamination. but like someone else pointed out, what part of the service were they doing when they discovered this 'glittering' in the fuel tank? that's what you have to ask them. is sticking a boroscope down the tanks filler neck part of the servicing procedure? assuming this is a typical small van with a fuel tank under the floor and a filler tube that winds it's way around things to get to the filler hole, i think the last vans that had fuel tanks like trucks with the filler neck and cap part of the tank it's self (hence you could see into the tank when you removed the cap) was the square shape - pre~99 Iveco daily, and the square shape merc's.. 609, 811 and so on..... And even then it's not part of the service schedule to look in the tank whilst shining a torch in there, Tho' did once have to remove the fuel tank from a merc 609 to clean it out, but that was because it had sat with the cap missing for months at a coachbuilders who were converting it to a recovery truck, they went bankrupt mid build, and it was spring time, so a blue tit built a nest in the tank..... knew that before i emptied the tank as i kept getting blue and yellow feathers in the pre-filter bowl every time the engine died from fuel starvation. It was in for its 60K service, also the cat convertor light was on, and intermittently the Engine management light would come on, so I asked them to look at that. I assume they found the swarf in the fuel filter, when it was swapped out, and then tried further investigation. It runs fine, but its down to the lease company to authorise any work. -- Eednud |
#24
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Swarf in Diesel Tank
On 10/12/2014 21:26, Tim+ wrote:
Eednud wrote: On 10/12/2014 19:01, Adrian wrote: On Wed, 10 Dec 2014 18:55:32 +0000, Eednud wrote: Garage says there is Swarf or "glittering" in fuel tank and they have to replace every part of the Fuel System apart from Tank and fuel lines! and I wont get the van back for another week.. What is the likely cause of this? I would have thought if a component was breaking down, then that should be the only part to be replaced, as the fuel filter would have caught everything else. It could also have been a fault at the petrol station with their filters. If the pump is starting to wear internally, that'll generate swarf after the filter - and it'll pass into the rail, the injectors, the return lines back to the tank then out again through the lift pump before being caught in the filter. Common rail diesels are incredibly precisely machined - they have to be, running fuel pressures of up to 2,000 bar. Yes, two thousand BAR. Damn near 30,000psi. They rely on the fuel for lubrication - and even relatively small amounts of contamination with petrol can remove that lubrication, causing rapid wear... Would think VW would cover that under Warranty then. Most warranties don't cover misfuelling, even if you don't recall an episode. In Northern Ireland they used to have a big problem with dodgy fuel and whatever the cause, fuel systems were not covered by warranties. I would think there was more than 1 fuel filter in the system as well. Can see how this would help. Once petrol or other low lubricity fuel has reached the fuel pump, the damage is done. Extra filters won't stop that. Tim Like I said, it has never had any Petrol in the tank. So this is not the cause. -- Eednud |
#25
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Swarf in Diesel Tank
Harry Bloomfield wrote
Rod Speed wrote Cant see how you can get that from putting petrol in the tank. Petrol has no lubrication properties, which would cause massive wear on the LP pump and the HP pump. I wouldn't expect that to produce SWARF tho, that should at most produce very fine metal dust. |
#26
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Swarf in Diesel Tank
Gazz wrote
John Rumm wrote Tim+ wrote Andy Burns wrote Eednud wrote Garage says there is Swarf or "glittering" in fuel tank What is the likely cause of this? I think it's easy for them to blame misfuelling, where petrol wouldn't provide sufficient lubrication to the diesel pump (some of which operate at around 30,000 psi) so causing wear in the pump, and the excess fuel returning to the take would take the swarf with it. If you know that hasn't happened, then I don't see how they can "prove" it did It's easy for owners to deny misfuelling too. I think garages are more inclined to believe the evidence than the story. And it would not be difficult for a bent garage to lob a few litres of petrol in it now and run it through the system - that way any investigation later would find evidence of petrol contamination. but like someone else pointed out, what part of the service were they doing when they discovered this 'glittering' in the fuel tank? that's what you have to ask them. is sticking a boroscope down the tanks filler neck part of the servicing procedure? I spose it might be given the very real possibility of putting petrol in the tank accidentally and that causing pump damage. But I can't see how that would produce a visible effect in the tank, that should be downstream of the pump and even the excess going back into the tank shouldnt see that since that should be caught by the filter before it gets back to the tank. assuming this is a typical small van with a fuel tank under the floor and a filler tube that winds it's way around things to get to the filler hole, i think the last vans that had fuel tanks like trucks with the filler neck and cap part of the tank it's self (hence you could see into the tank when you removed the cap) was the square shape - pre~99 Iveco daily, and the square shape merc's.. 609, 811 and so on..... And even then it's not part of the service schedule to look in the tank whilst shining a torch in there, Like I said tho, they may have detected less than perfect engine performance and found the crap in the diesel when trying to work out why it wasnt performing as well as it should. Tho' did once have to remove the fuel tank from a merc 609 to clean it out, but that was because it had sat with the cap missing for months at a coachbuilders who were converting it to a recovery truck, they went bankrupt mid build, and it was spring time, so a blue tit built a nest in the tank..... knew that before i emptied the tank as i kept getting blue and yellow feathers in the pre-filter bowl every time the engine died from fuel starvation. |
#27
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Swarf in Diesel Tank
On Thu, 11 Dec 2014 19:12:54 +0000, Eednud wrote:
Like I said, it has never had any Petrol in the tank. So this is not the cause. You don't know that for sure. In Ireland, there has been a spate of rogue diesel and petrol being sold from trusted forecourts (admittedly not any of the well-known chains). The diesel is laundered agri-diesel, the petrol is cut with kerosene. Either will totally bugger up a modern fuel system and/or engine of the relevant type. |
#28
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Swarf in Diesel Tank
On Wed, 10 Dec 2014 20:08:38 +0000, Tim Lamb
wrote: Isn't there also an issue with low sulphur diesel not lubricating the pump properly? That was (supposedly) addressed by the inclusion of 5% bio-diesel. |
#29
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Swarf in Diesel Tank
/Like I said, it has never had any Petrol in the tank. So this is not the
cause. /q **** left in "cheap" (for someone) diesel? 'In the Republic, according to figures reported by a Dail (Irish parliament) committee that investigated the issue, the authorities lose about 150m euro each year.' http://www.bbc.co.uk/news/uk-northern-ireland-22736534 Jim K |
#30
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Swarf in Diesel Tank
On Thu, 11 Dec 2014 19:12:54 +0000, Eednud wrote:
Like I said, it has never had any Petrol in the tank. So this is not the cause. You've not put the green nozzle in the filler. Beyond that? You're hoping. |
#31
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Swarf in Diesel Tank
On Thursday, December 11, 2014 2:21:28 PM UTC, Harry Bloomfield wrote:
brought next idea : If you've only put a small amount of petrol in a diesel tank aren't you supposed to fill it to the top with diesel to dilute it and hammer up and down the motorway for a bit to burn it off through the engine? jgh A small amount will do no harm (say 5%), but best to then keep the tank filled up a few times, each time there is room to put some in, so as to dilute in down as soon as possible. Hammer it - no reason to, just drive it normally. -- Regards, Harry (M1BYT) (L) http://www.ukradioamateur.co.uk I twice filled a Mercedes Sprinter with petrol and both times drove it off the forecourt until it started to splutter. Both times We towed it back, emptied all of the petrol via syphon and finally at the pump, and filled to the top with pukka diesel. Twice I got away with it. I have a feeling that was an older type engine from the current breed and I might not get away so lightly if I did it on a current Mercedes van. The 'dirty' petrol was used in two stroke garden machines. Smoked incredibly but apart from that no damage. All those scare stories on TV news that even if you hadn't started your engine after filling up with petrol the damage was done and engine replacement was on the cards. Bollix |
#32
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Swarf in Diesel Tank
On 11/12/2014 19:25, Rod Speed wrote:
Gazz wrote John Rumm wrote Tim+ wrote Andy Burns wrote Eednud wrote Garage says there is Swarf or "glittering" in fuel tank What is the likely cause of this? I think it's easy for them to blame misfuelling, where petrol wouldn't provide sufficient lubrication to the diesel pump (some of which operate at around 30,000 psi) so causing wear in the pump, and the excess fuel returning to the take would take the swarf with it. If you know that hasn't happened, then I don't see how they can "prove" it did It's easy for owners to deny misfuelling too. I think garages are more inclined to believe the evidence than the story. And it would not be difficult for a bent garage to lob a few litres of petrol in it now and run it through the system - that way any investigation later would find evidence of petrol contamination. but like someone else pointed out, what part of the service were they doing when they discovered this 'glittering' in the fuel tank? that's what you have to ask them. is sticking a boroscope down the tanks filler neck part of the servicing procedure? I spose it might be given the very real possibility of putting petrol in the tank accidentally and that causing pump damage. But I can't see how that would produce a visible effect in the tank, that should be downstream of the pump and even the excess going back into the tank shouldnt see that since that should be caught by the filter before it gets back to the tank. assuming this is a typical small van with a fuel tank under the floor and a filler tube that winds it's way around things to get to the filler hole, i think the last vans that had fuel tanks like trucks with the filler neck and cap part of the tank it's self (hence you could see into the tank when you removed the cap) was the square shape - pre~99 Iveco daily, and the square shape merc's.. 609, 811 and so on..... And even then it's not part of the service schedule to look in the tank whilst shining a torch in there, Like I said tho, they may have detected less than perfect engine performance and found the crap in the diesel when trying to work out why it wasnt performing as well as it should. Tho' did once have to remove the fuel tank from a merc 609 to clean it out, but that was because it had sat with the cap missing for months at a coachbuilders who were converting it to a recovery truck, they went bankrupt mid build, and it was spring time, so a blue tit built a nest in the tank..... knew that before i emptied the tank as i kept getting blue and yellow feathers in the pre-filter bowl every time the engine died from fuel starvation. Well the update is, the Lease company say its my problem as this is not covered by them, as I either have used sub standard fuel or put petrol in tank. VW want £4500 to fix it.. -- Eednud |
#33
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Swarf in Diesel Tank
Harry Bloomfield wrote:
A small amount will do no harm (say 5%), but best to then keep the tank filled up a few times, each time there is room to put some in, so as to dilute in down as soon as possible. Hammer it - no reason to, just drive it normally. Well, by hammer it, I meant what my MOT chap advised me a few years ago with my old automatic petrol Rover: get on the motorway and keep a constant 70 for at least half an hour to bed the engine in. (I can't remember the details, just that the magic pixies under the bonnet sounded noticably "nicer" after a round trip to Woolley Services and back. I'd been doing loads of urban stop-start pickup-dropoff driving for months.) jgh |
#34
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Swarf in Diesel Tank
/
Well the update is, the Lease company say its my problem as this is not covered by them, as I either have used sub standard fuel or put petrol in tank. VW want £4500 to fix it../q Bummer. 2nd opinion? Insurance ?- £26 legal expenses phone call? Anyone else suffering with this locally? Nice little earner all round...... Jim K |
#35
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Swarf in Diesel Tank
On Fri, 12 Dec 2014 16:56:35 +0000, Eednud wrote:
Well the update is, the Lease company say its my problem as this is not covered by them, as I either have used sub standard fuel or put petrol in tank. VW want £4500 to fix it.. Is this a fixed term lease or a rolling one? What are the penalty terms of terminating the lease early? Terminate lease, their problem... What was mentioned earlier about why the garage are spotting "glitter in the tank". Get the garage to demonstrate this to you and explain why they are looking in the first place (spotting bits in the filter is plausable). Get the service manager involved not a desk clerk or the fitter. -- Cheers Dave. |
#36
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Swarf in Diesel Tank
Eednud wrote:
On 11/12/2014 19:25, Rod Speed wrote: Gazz wrote John Rumm wrote Tim+ wrote Andy Burns wrote Eednud wrote Garage says there is Swarf or "glittering" in fuel tank What is the likely cause of this? I think it's easy for them to blame misfuelling, where petrol wouldn't provide sufficient lubrication to the diesel pump (some of which operate at around 30,000 psi) so causing wear in the pump, and the excess fuel returning to the take would take the swarf with it. If you know that hasn't happened, then I don't see how they can "prove" it did It's easy for owners to deny misfuelling too. I think garages are more inclined to believe the evidence than the story. And it would not be difficult for a bent garage to lob a few litres of petrol in it now and run it through the system - that way any investigation later would find evidence of petrol contamination. but like someone else pointed out, what part of the service were they doing when they discovered this 'glittering' in the fuel tank? that's what you have to ask them. is sticking a boroscope down the tanks filler neck part of the servicing procedure? I spose it might be given the very real possibility of putting petrol in the tank accidentally and that causing pump damage. But I can't see how that would produce a visible effect in the tank, that should be downstream of the pump and even the excess going back into the tank shouldnt see that since that should be caught by the filter before it gets back to the tank. assuming this is a typical small van with a fuel tank under the floor and a filler tube that winds it's way around things to get to the filler hole, i think the last vans that had fuel tanks like trucks with the filler neck and cap part of the tank it's self (hence you could see into the tank when you removed the cap) was the square shape - pre~99 Iveco daily, and the square shape merc's.. 609, 811 and so on..... And even then it's not part of the service schedule to look in the tank whilst shining a torch in there, Like I said tho, they may have detected less than perfect engine performance and found the crap in the diesel when trying to work out why it wasnt performing as well as it should. Tho' did once have to remove the fuel tank from a merc 609 to clean it out, but that was because it had sat with the cap missing for months at a coachbuilders who were converting it to a recovery truck, they went bankrupt mid build, and it was spring time, so a blue tit built a nest in the tank..... knew that before i emptied the tank as i kept getting blue and yellow feathers in the pre-filter bowl every time the engine died from fuel starvation. Well the update is, the Lease company say its my problem as this is not covered by them, as I either have used sub standard fuel or put petrol in tank. VW want £4500 to fix it.. Not surprised. I did say that warranties don't cover damage due to fuel contamination. Time to talk to your insurance company. They're sometimes sympathetic. Certainly my friend had his fuel system replaced under insurance after accidental misfuelling. Tim |
#37
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Swarf in Diesel Tank
On Fri, 12 Dec 2014 00:57:29 -0800, fred wrote:
On Thursday, December 11, 2014 2:21:28 PM UTC, Harry Bloomfield wrote: brought next idea : If you've only put a small amount of petrol in a diesel tank aren't you supposed to fill it to the top with diesel to dilute it and hammer up and down the motorway for a bit to burn it off through the engine? jgh A small amount will do no harm (say 5%), but best to then keep the tank filled up a few times, each time there is room to put some in, so as to dilute in down as soon as possible. Hammer it - no reason to, just drive it normally. -- Regards, Harry (M1BYT) (L) http://www.ukradioamateur.co.uk I twice filled a Mercedes Sprinter with petrol and both times drove it off the forecourt until it started to splutter. Both times We towed it back, emptied all of the petrol via syphon and finally at the pump, and filled to the top with pukka diesel. Twice I got away with it. I have a feeling that was an older type engine from the current breed and I might not get away so lightly if I did it on a current Mercedes van. The 'dirty' petrol was used in two stroke garden machines. Smoked incredibly but apart from that no damage. All those scare stories on TV news that even if you hadn't started your engine after filling up with petrol the damage was done and engine replacement was on the cards. Bollix I did it twice on the same car (my first diesel). First time, I topped up the half full diesel tank with petrol and drove home (about 2 miles or so). I went indoors, took the sales slip out of my pocket and realised what I'd done. I got the RAC to take it to my local garage, who drained it, flushed it and changed the fuel filter. I then bought a Fuel Angel to stop me doing it again. A few months later I did it again. I thought the pump was being awkward because it filled slowly, but I managed to defeat the Fuel Angel and fill the nearly empty tank with petrol. The car spluttered to a halt after about a mile. I called out the RAC and they drained it by the roadside (their 'misfuelling unit'). Drove to my garage (another mile) and had the filter changed. I decided to change the car about 3 months later, before anything broke. -- My posts are my copyright and if @diy_forums or Home Owners' Hub wish to copy them they can pay me £30a message. Use the BIG mirror service in the UK: http://www.mirrorservice.org *lightning surge protection* - a w_tom conductor |
#38
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Swarf in Diesel Tank
"Eednud" wrote in message ... On 11/12/2014 19:25, Rod Speed wrote: Gazz wrote John Rumm wrote Tim+ wrote Andy Burns wrote Eednud wrote Garage says there is Swarf or "glittering" in fuel tank What is the likely cause of this? I think it's easy for them to blame misfuelling, where petrol wouldn't provide sufficient lubrication to the diesel pump (some of which operate at around 30,000 psi) so causing wear in the pump, and the excess fuel returning to the take would take the swarf with it. If you know that hasn't happened, then I don't see how they can "prove" it did It's easy for owners to deny misfuelling too. I think garages are more inclined to believe the evidence than the story. And it would not be difficult for a bent garage to lob a few litres of petrol in it now and run it through the system - that way any investigation later would find evidence of petrol contamination. but like someone else pointed out, what part of the service were they doing when they discovered this 'glittering' in the fuel tank? that's what you have to ask them. is sticking a boroscope down the tanks filler neck part of the servicing procedure? I spose it might be given the very real possibility of putting petrol in the tank accidentally and that causing pump damage. But I can't see how that would produce a visible effect in the tank, that should be downstream of the pump and even the excess going back into the tank shouldnt see that since that should be caught by the filter before it gets back to the tank. assuming this is a typical small van with a fuel tank under the floor and a filler tube that winds it's way around things to get to the filler hole, i think the last vans that had fuel tanks like trucks with the filler neck and cap part of the tank it's self (hence you could see into the tank when you removed the cap) was the square shape - pre~99 Iveco daily, and the square shape merc's.. 609, 811 and so on..... And even then it's not part of the service schedule to look in the tank whilst shining a torch in there, Like I said tho, they may have detected less than perfect engine performance and found the crap in the diesel when trying to work out why it wasnt performing as well as it should. Tho' did once have to remove the fuel tank from a merc 609 to clean it out, but that was because it had sat with the cap missing for months at a coachbuilders who were converting it to a recovery truck, they went bankrupt mid build, and it was spring time, so a blue tit built a nest in the tank..... knew that before i emptied the tank as i kept getting blue and yellow feathers in the pre-filter bowl every time the engine died from fuel starvation. Well the update is, the Lease company say its my problem as this is not covered by them, as I either have used sub standard fuel or put petrol in tank. VW want £4500 to fix it.. Tell the leasing company to prove it and tell them that you will take it to the small claims court. That will shut them up. |
#39
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Swarf in Diesel Tank
Bob Eager wrote:
On Fri, 12 Dec 2014 00:57:29 -0800, fred wrote: On Thursday, December 11, 2014 2:21:28 PM UTC, Harry Bloomfield wrote: brought next idea : If you've only put a small amount of petrol in a diesel tank aren't you supposed to fill it to the top with diesel to dilute it and hammer up and down the motorway for a bit to burn it off through the engine? jgh A small amount will do no harm (say 5%), but best to then keep the tank filled up a few times, each time there is room to put some in, so as to dilute in down as soon as possible. Hammer it - no reason to, just drive it normally. -- Regards, Harry (M1BYT) (L) http://www.ukradioamateur.co.uk I twice filled a Mercedes Sprinter with petrol and both times drove it off the forecourt until it started to splutter. Both times We towed it back, emptied all of the petrol via syphon and finally at the pump, and filled to the top with pukka diesel. Twice I got away with it. I have a feeling that was an older type engine from the current breed and I might not get away so lightly if I did it on a current Mercedes van. The 'dirty' petrol was used in two stroke garden machines. Smoked incredibly but apart from that no damage. All those scare stories on TV news that even if you hadn't started your engine after filling up with petrol the damage was done and engine replacement was on the cards. Bollix I did it twice on the same car (my first diesel). First time, I topped up the half full diesel tank with petrol and drove home (about 2 miles or so). I went indoors, took the sales slip out of my pocket and realised what I'd done. I got the RAC to take it to my local garage, who drained it, flushed it and changed the fuel filter. I then bought a Fuel Angel to stop me doing it again. A few months later I did it again. I thought the pump was being awkward because it filled slowly, but I managed to defeat the Fuel Angel and fill the nearly empty tank with petrol. The car spluttered to a halt after about a mile. I called out the RAC and they drained it by the roadside (their 'misfuelling unit'). Drove to my garage (another mile) and had the filter changed. I decided to change the car about 3 months later, before anything broke. Wise move. It can take months/years for the full extent of the damage to become apparent. Intrigued to know how you managed to defeat the Fuel Angel. Did you let the makers know? Tim Time |
#40
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Swarf in Diesel Tank
On 12/12/2014 18:31, JimK wrote:
/ Well the update is, the Lease company say its my problem as this is not covered by them, as I either have used sub standard fuel or put petrol in tank. VW want £4500 to fix it../q Bummer. 2nd opinion? Insurance ?- £26 legal expenses phone call? Anyone else suffering with this locally? Nice little earner all round...... Jim K I travel all over the country,although I only use Shell Garages, so wouldn't be able to narrow it down to any garage, not sure how long ago, if it even was dodgy fuel from a forecourt, and then proving it, is another matter. -- Eednud |
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