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UK diy (uk.d-i-y) For the discussion of all topics related to diy (do-it-yourself) in the UK. All levels of experience and proficency are welcome to join in to ask questions or offer solutions. |
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#1
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Anyone for Brazing?
Sometimes I need to join a couple of pieces of metal that are too much
for solder yet too delicate for arc welding. For those odd times, brazing would be useful, but the standard propane torch I use for plumbing is hopeless; the flame just isn't precise enough. Can anyone recommend a brazing torch that would meet my requirements? Something I could find in BnQ ideally. And should I be using propane, butane, or some other gas? The 'metal' concerned is typically some form of steel - mild, stainless, HT or HSS. Cheers, cd. |
#2
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Anyone for Brazing?
On 22/04/2014 23:47, Cursitor Doom wrote:
Sometimes I need to join a couple of pieces of metal that are too much for solder yet too delicate for arc welding. For those odd times, brazing would be useful, but the standard propane torch I use for plumbing is hopeless; the flame just isn't precise enough. Can anyone recommend a brazing torch that would meet my requirements? Something I could find in BnQ ideally. And should I be using propane, butane, or some other gas? The 'metal' concerned is typically some form of steel - mild, stainless, HT or HSS. I used to have a jeweller's torch, which electrolysed water to produce a very hot, very fine, oxy-hydrogen flame, which was ideal for very fine silver soldering. I've long since forgotten the name though. Colin Bignell |
#3
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Anyone for Brazing?
replying to Cursitor Doom , stanhvac1 wrote:
cd wrote: Sometimes I need to join a couple of pieces of metal that are too much for solder yet too delicate for arc welding. For those odd times, brazing would be useful, but the standard propane torch I use for plumbing is hopeless; the flame just isn't precise enough. Can anyone recommend a brazing torch that would meet my requirements? Something I could find in BnQ ideally. And should I be using propane, butane, or some other gas? The 'metal' concerned is typically some form of steel - mild, stainless, HT or HSS. Cheers, cd. You can use a map torch which is simmler to a propane torch however, the map gas burns at 1200 F. degrees. You can use 6% flux brazing rods, 15% or 45% silver solder also with this torch. In addition you can use regular propane tanks with the map torch tip. The map torch heads are much stronger than a regular propane head and most of the better one have a built in puch button spark ignitor. I think you can get one at Lowe's or Home Depo. We get ours from HVAC distributors. -- Stan Chaney HVACR Commercial Refrigeration & HVAC 7325 Fairystone Park Hwy. Bassett, VA 24055 (276)629-2803 -- |
#4
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Anyone for Brazing?
"Cursitor Doom" wrote in message ... Sometimes I need to join a couple of pieces of metal that are too much for solder yet too delicate for arc welding. For those odd times, brazing would be useful, but the standard propane torch I use for plumbing is hopeless; the flame just isn't precise enough. Can anyone recommend a brazing torch that would meet my requirements? Something I could find in BnQ ideally. And should I be using propane, butane, or some other gas? The 'metal' concerned is typically some form of steel - mild, stainless, HT or HSS. Cheers, cd. Brazing or hard soldering is carried out at temperatures below that of the metals being joined so think of it as a soldering process using a copper based alloy instead of lead. Brazing is a lot stronger than "soft" soldering because the copper alloy (usually brass) is stronger than lead. One of the few methods of joining/repairing cast iron. Welding actually melts the metals being joined. So a fine point flame i snot required, just hotter and maybe bigger. |
#5
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Anyone for Brazing?
On 23/04/2014 06:47, harryagain wrote:
"Cursitor Doom" wrote in message ... Sometimes I need to join a couple of pieces of metal that are too much for solder yet too delicate for arc welding. For those odd times, brazing would be useful, but the standard propane torch I use for plumbing is hopeless; the flame just isn't precise enough. Can anyone recommend a brazing torch that would meet my requirements? Something I could find in BnQ ideally. And should I be using propane, butane, or some other gas? The 'metal' concerned is typically some form of steel - mild, stainless, HT or HSS. Cheers, cd. Brazing or hard soldering is carried out at temperatures below that of the metals being joined so think of it as a soldering process using a copper based alloy instead of lead. Brazing is a lot stronger than "soft" soldering because the copper alloy (usually brass) is stronger than lead. One of the few methods of joining/repairing cast iron. Welding actually melts the metals being joined. So a fine point flame i snot required, just hotter and maybe bigger. As a materials scientist with a doctorate in materials processing, I can offer the following: You are quite right that welding involves the melting of one or both of the parent metals with or without a filler metal. As far as soldering and brazing are concerned, they are one and the same process. They do NOT involve melting the parent metals at all, just the melting of a filler metal. The only difference between soldering and brazing is that if the temperature of the joining process is below 450°C its called soldering. If the temperature is above 450°C, its called brazing.... Hardness or softeness does not come into it. So if you wish to carry out brazing instead of soldering, you need a hotter torch, most likely different fluxes (because you are now working with different parent metals and different filler metals as well as at a higher temperature.) |
#6
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Anyone for Brazing?
"harryagain" wrote in message ...
"Cursitor Doom" wrote in message .. . Sometimes I need to join a couple of pieces of metal that are too much for solder yet too delicate for arc welding. For those odd times, brazing would be useful, but the standard propane torch I use for plumbing is hopeless; the flame just isn't precise enough. Can anyone recommend a brazing torch that would meet my requirements? Something I could find in BnQ ideally. And should I be using propane, butane, or some other gas? The 'metal' concerned is typically some form of steel - mild, stainless, HT or HSS. Cheers, cd. Brazing or hard soldering is carried out at temperatures below that of the metals being joined so think of it as a soldering process using a copper based alloy instead of lead. Brazing is a lot stronger than "soft" soldering because the copper alloy (usually brass) is stronger than lead. One of the few methods of joining/repairing cast iron. Welding actually melts the metals being joined. So a fine point flame i snot required, just hotter and maybe bigger. Damn! Apple has the mucus market now? |
#7
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Anyone for Brazing?
"Stephen" wrote in message ...
On 23/04/2014 06:47, harryagain wrote: "Cursitor Doom" wrote in message ... Sometimes I need to join a couple of pieces of metal that are too much for solder yet too delicate for arc welding. For those odd times, brazing would be useful, but the standard propane torch I use for plumbing is hopeless; the flame just isn't precise enough. Can anyone recommend a brazing torch that would meet my requirements? Something I could find in BnQ ideally. And should I be using propane, butane, or some other gas? The 'metal' concerned is typically some form of steel - mild, stainless, HT or HSS. Cheers, cd. Brazing or hard soldering is carried out at temperatures below that of the metals being joined so think of it as a soldering process using a copper based alloy instead of lead. Brazing is a lot stronger than "soft" soldering because the copper alloy (usually brass) is stronger than lead. One of the few methods of joining/repairing cast iron. Welding actually melts the metals being joined. So a fine point flame i snot required, just hotter and maybe bigger. As a materials scientist with a doctorate in materials processing, I can offer the following: You are quite right that welding involves the melting of one or both of the parent metals with or without a filler metal. As far as soldering and brazing are concerned, they are one and the same process. They do NOT involve melting the parent metals at all, just the melting of a filler metal. The only difference between soldering and brazing is that if the temperature of the joining process is below 450°C its called soldering. If the temperature is above 450°C, its called brazing.... Hardness or softeness does not come into it. So if you wish to carry out brazing instead of soldering, you need a hotter torch, most likely different fluxes (because you are now working with different parent metals and different filler metals as well as at a higher temperature.) I would just add to Stephens wise words though that when brazing, often the parent metal will migrate, presumably by dissolving, into the braze metal, markedly altering it's characteristics. It can happen that having brazed something satisfactorily with a particular torch it becomes impossible to unbraze it with the same set up as the melting point of the braze has now changed. Being in possession of oxy-acetylene means that I rarely have problems getting things 'done or undone' but a marginal torch can be a nightmare. I did once have one of those jewellers oxy-hydrogen set ups mentioned in a previous post - seem to remember that the gases were bubbled through alcohol to add to the fuel mix. Very much under powered for my jobs, but then I'm not a jeweller Andrew |
#8
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Anyone for Brazing?
"Stephen" wrote in message ... On 23/04/2014 06:47, harryagain wrote: "Cursitor Doom" wrote in message ... Sometimes I need to join a couple of pieces of metal that are too much for solder yet too delicate for arc welding. For those odd times, brazing would be useful, but the standard propane torch I use for plumbing is hopeless; the flame just isn't precise enough. Can anyone recommend a brazing torch that would meet my requirements? Something I could find in BnQ ideally. And should I be using propane, butane, or some other gas? The 'metal' concerned is typically some form of steel - mild, stainless, HT or HSS. Cheers, cd. Brazing or hard soldering is carried out at temperatures below that of the metals being joined so think of it as a soldering process using a copper based alloy instead of lead. Brazing is a lot stronger than "soft" soldering because the copper alloy (usually brass) is stronger than lead. One of the few methods of joining/repairing cast iron. Welding actually melts the metals being joined. So a fine point flame i snot required, just hotter and maybe bigger. As a materials scientist with a doctorate in materials processing, I can offer the following: You are quite right that welding involves the melting of one or both of the parent metals with or without a filler metal. As far as soldering and brazing are concerned, they are one and the same process. They do NOT involve melting the parent metals at all, just the melting of a filler metal. The only difference between soldering and brazing is that if the temperature of the joining process is below 450°C its called soldering. If the temperature is above 450°C, its called brazing.... Hardness or softeness does not come into it. "Hard" and "soft" soldering are terms used in industry. Referring to the difference beween lead and copper alloys. So yes it does come into it. http://en.wikipedia.org/wiki/Hard_so...hard_soldering http://en.wikipedia.org/wiki/Solder#Lead_solder |
#9
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Anyone for Brazing?
On 23/04/2014 07:03, Stephen wrote:
.... The only difference between soldering and brazing is that if the temperature of the joining process is below 450°C its called soldering. If the temperature is above 450°C, its called brazing.... Hardness or softeness does not come into it.... Apart, of course, from the fact that hard soldering is a common alternative name for brazing (aka silver soldering, particularly when non-copper alloys are used). Colin Bignell |
#10
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Anyone for Brazing?
On 23/04/2014 08:05, Andrew Mawson wrote:
.... I would just add to Stephens wise words though that when brazing, often the parent metal will migrate, presumably by dissolving, into the braze metal, markedly altering it's characteristics. It can happen that having brazed something satisfactorily with a particular torch it becomes impossible to unbraze it with the same set up as the melting point of the braze has now changed. .... That can happen when working silver, even with soft solders, but there are special alloys that resist the migration. Colin Bignell |
#11
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Anyone for Brazing?
On 23/04/2014 08:32, harryagain wrote:
.... "Hard" and "soft" soldering are terms used in industry. Referring to the difference beween lead and copper alloys... Except, of course, that the real difference is in the temperatures at which they melt, not the material of the alloys. There are plenty of lead-free soft solders about and many copper-free hard solders. Colin Bignell |
#12
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Anyone for Brazing?
On 23/04/2014 09:42, Huge wrote:
On 2014-04-22, Nightjar wrote: On 22/04/2014 23:47, Cursitor Doom wrote: Sometimes I need to join a couple of pieces of metal that are too much for solder yet too delicate for arc welding. For those odd times, brazing would be useful, but the standard propane torch I use for plumbing is hopeless; the flame just isn't precise enough. Can anyone recommend a brazing torch that would meet my requirements? Something I could find in BnQ ideally. And should I be using propane, butane, or some other gas? The 'metal' concerned is typically some form of steel - mild, stainless, HT or HSS. I used to have a jeweller's torch, which electrolysed water to produce a very hot, very fine, oxy-hydrogen flame, which was ideal for very fine silver soldering. I've long since forgotten the name though. That's a pity, since it would be ideal for repairing our Russell-Hobbs electric kettle. Every few years, the spout, which is silver soldered on, falls off and we end up having to buy a new one, a purchase which irks my "make do and mend" bump. I think the Model 30 here was the device: http://www.hswalsh.com/categories/micro-flame It will be cheaper to keep replacing the kettles, if that is your only use for it. :-) Colin Bignell |
#13
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Anyone for Brazing?
Richard wrote:
"harryagain" wrote in message ... "Cursitor Doom" wrote in message ... Sometimes I need to join a couple of pieces of metal that are too much for solder yet too delicate for arc welding. For those odd times, brazing would be useful, but the standard propane torch I use for plumbing is hopeless; the flame just isn't precise enough. Can anyone recommend a brazing torch that would meet my requirements? Something I could find in BnQ ideally. And should I be using propane, butane, or some other gas? The 'metal' concerned is typically some form of steel - mild, stainless, HT or HSS. Cheers, cd. Brazing or hard soldering is carried out at temperatures below that of the metals being joined so think of it as a soldering process using a copper based alloy instead of lead. Brazing is a lot stronger than "soft" soldering because the copper alloy (usually brass) is stronger than lead. One of the few methods of joining/repairing cast iron. Welding actually melts the metals being joined. So a fine point flame i snot required, just hotter and maybe bigger. Damn! Apple has the mucus market now? ROTFL excellent!! |
#14
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Anyone for Brazing?
In article ,
Cursitor Doom wrote: Sometimes I need to join a couple of pieces of metal that are too much for solder yet too delicate for arc welding. For those odd times, brazing would be useful, but the standard propane torch I use for plumbing is hopeless; the flame just isn't precise enough. Can anyone recommend a brazing torch that would meet my requirements? Something I could find in BnQ ideally. And should I be using propane, butane, or some other gas? The 'metal' concerned is typically some form of steel - mild, stainless, HT or HSS. I have a small jeweller's blowlamp bought from B&Q some time back badged BernzOmatic which produces a very small hot flame. Uses ordinary lighter gas re-fills. Have used it for brazing small items. And for soldering things too large for a soldering iron - like lugs to starter cable - where the small accurate flame is easier to direct and prevent damage to the insulation than a normal blowlamp -- *A nest isn't empty until all their stuff is out of the attic Dave Plowman London SW To e-mail, change noise into sound. |
#15
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Anyone for Brazing?
Nightjar wrote:
I think the Model 30 here was the device: http://www.hswalsh.com/categories/micro-flame It will be cheaper to keep replacing the kettles, if that is your only use for it. :-) Cheaper still to select a different kettle. Chris -- Chris J Dixon Nottingham UK Plant amazing Acers. |
#16
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Anyone for Brazing?
On 23/04/2014 10:28, Dave Plowman (News) wrote:
In article , Cursitor Doom wrote: Sometimes I need to join a couple of pieces of metal that are too much for solder yet too delicate for arc welding. For those odd times, brazing would be useful, but the standard propane torch I use for plumbing is hopeless; the flame just isn't precise enough. Can anyone recommend a brazing torch that would meet my requirements? Something I could find in BnQ ideally. And should I be using propane, butane, or some other gas? The 'metal' concerned is typically some form of steel - mild, stainless, HT or HSS. I have a small jeweller's blowlamp bought from B&Q some time back badged BernzOmatic which produces a very small hot flame. Uses ordinary lighter gas re-fills. Have used it for brazing small items. And for soldering things too large for a soldering iron - like lugs to starter cable - where the small accurate flame is easier to direct and prevent damage to the insulation than a normal blowlamp This is something similar, I find them surprisingly good http://www.ebay.co.uk/itm/GAS-BUTANE...em48 5770df76 I also regularly do silver soldering on ironwork with an ordinary plumbers gas torch (on separate propane bottles), the only problem is heat loss on larger sections preventing you reaching the good red heat which you need. Loads of stuff on Google and easy-flo or similar fluxes are readily available on eBay. I have a selection of vermiculite "fire bricks" which I use to build a suitable brazing hearth. This is an expensive and not very good example http://www.ebay.co.uk/bhp/brazing-hearth |
#17
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Anyone for Brazing?
On Wednesday, April 23, 2014 9:46:09 AM UTC+1, Huge wrote:
On 2014-04-23, stanhvac1 wrote: You can use a map torch which is simmler to a propane torch however, the map gas burns at 1200 F. degrees. You can use 6% flux brazing rods, 15% or 45% silver solder also with this torch. In addition you can use regular propane tanks with the map torch tip. The map torch heads are much stronger than a regular propane head and most of the better one have a built in puch button spark ignitor. I think you can get one at Lowe's or Home Depo. We get ours from HVAC distributors. Fascinating, and useful to a greater or lesser extent, and thank you, but you are aware that this newsgroup is UK based? Oh, and it's "MAPP", not "MAP". MAPP gas is a trademarked name belonging to Linde Group, previously to Dow, for a fuel gas based on a stabilized mixture of methylacetylene and propadiene. The name comes from the original chemical composition: methylacetylene-propadiene propane. ... http://en.wikipedia.org/wiki/Mapp_gas No need to be snotty, the man's trying to help NT |
#18
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Anyone for Brazing?
Huge wrote:
That's a pity, since it would be ideal for repairing our Russell-Hobbs electric kettle. Every few years, the spout, which is silver soldered on, falls off and we end up having to buy a new one, a purchase which irks my "make do and mend" bump. I did this exact repair successfully with aluminium solder and a blow torch. Got the metal too hot with the torch, let it cool, applied the solder with a soldering iron at the right moment. Bill |
#19
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Anyone for Brazing?
In article ,
newshound wrote: I have a small jeweller's blowlamp bought from B&Q some time back badged BernzOmatic which produces a very small hot flame. Uses ordinary lighter gas re-fills. Have used it for brazing small items. And for soldering things too large for a soldering iron - like lugs to starter cable - where the small accurate flame is easier to direct and prevent damage to the insulation than a normal blowlamp This is something similar, I find them surprisingly good http://www.ebay.co.uk/itm/GAS-BUTANE...em48 5770df76 I'd expect that to have a less concentrated flame? The one I have produces a flame more akin to an oxy-acetylene torch. Sort of sharp edges. ;-) -- *Toilet stolen from police station. Cops have nothing to go on. Dave Plowman London SW To e-mail, change noise into sound. |
#20
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Anyone for Brazing?
On 23/04/2014 10:34, Huge wrote:
On 2014-04-23, Nightjar wrote: On 23/04/2014 09:42, Huge wrote: On 2014-04-22, Nightjar wrote: I used to have a jeweller's torch, which electrolysed water to produce a very hot, very fine, oxy-hydrogen flame, which was ideal for very fine silver soldering. I've long since forgotten the name though. That's a pity, since it would be ideal for repairing our Russell-Hobbs electric kettle. Every few years, the spout, which is silver soldered on, falls off and we end up having to buy a new one, a purchase which irks my "make do and mend" bump. I think the Model 30 here was the device: http://www.hswalsh.com/categories/micro-flame It will be cheaper to keep replacing the kettles, if that is your only use for it. :-) Holy ****, yes. OTOH, the MAPP gas option looks viable. And experience teaches me that tools bought for one job frequently turn out to be useful for all kinds of other things. That is what happened with this. It was about the only tool for a particular job (putting precise portions of silver solder at intervals along 0.75mm OD 7x7 cable laid stainless steel wire without discolouring the wire or needing a lot of flux on it) and we later wondered how we had done without it for all sorts of fine jobs. ISTR it was about a quarter of today's price when we bought it though, which was not a problem as the job brought in about £10k pa for the next five years. Colin Bignell |
#21
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Anyone for Brazing?
On 23/04/2014 13:31, Dave Plowman (News) wrote:
In article , newshound wrote: I have a small jeweller's blowlamp bought from B&Q some time back badged BernzOmatic which produces a very small hot flame. Uses ordinary lighter gas re-fills. Have used it for brazing small items. And for soldering things too large for a soldering iron - like lugs to starter cable - where the small accurate flame is easier to direct and prevent damage to the insulation than a normal blowlamp This is something similar, I find them surprisingly good http://www.ebay.co.uk/itm/GAS-BUTANE...em48 5770df76 I'd expect that to have a less concentrated flame? The one I have produces a flame more akin to an oxy-acetylene torch. Sort of sharp edges. ;-) Depends on the amount of air which is adjustable, the ones I have used can give the classic blue inner cone, not as short as with OA but still very concentrated and hot at the tip. |
#22
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Anyone for Brazing?
On 23/04/2014 08:05, Andrew Mawson wrote:
"Stephen" wrote in message ... On 23/04/2014 06:47, harryagain wrote: "Cursitor Doom" wrote in message ... Sometimes I need to join a couple of pieces of metal that are too much for solder yet too delicate for arc welding. For those odd times, brazing would be useful, but the standard propane torch I use for plumbing is hopeless; the flame just isn't precise enough. Can anyone recommend a brazing torch that would meet my requirements? Something I could find in BnQ ideally. And should I be using propane, butane, or some other gas? The 'metal' concerned is typically some form of steel - mild, stainless, HT or HSS. Cheers, cd. Brazing or hard soldering is carried out at temperatures below that of the metals being joined so think of it as a soldering process using a copper based alloy instead of lead. Brazing is a lot stronger than "soft" soldering because the copper alloy (usually brass) is stronger than lead. One of the few methods of joining/repairing cast iron. Welding actually melts the metals being joined. So a fine point flame i snot required, just hotter and maybe bigger. As a materials scientist with a doctorate in materials processing, I can offer the following: You are quite right that welding involves the melting of one or both of the parent metals with or without a filler metal. As far as soldering and brazing are concerned, they are one and the same process. They do NOT involve melting the parent metals at all, just the melting of a filler metal. The only difference between soldering and brazing is that if the temperature of the joining process is below 450°C its called soldering. If the temperature is above 450°C, its called brazing.... Hardness or softeness does not come into it. So if you wish to carry out brazing instead of soldering, you need a hotter torch, most likely different fluxes (because you are now working with different parent metals and different filler metals as well as at a higher temperature.) I would just add to Stephens wise words though that when brazing, often the parent metal will migrate, presumably by dissolving, into the braze metal, markedly altering it's characteristics. It can happen that having brazed something satisfactorily with a particular torch it becomes impossible to unbraze it with the same set up as the melting point of the braze has now changed. Andrew I would just like to add to Andrew's wise words too.... what you are describing as migration is atomic diffusion of the parent metal into the molten filler metal and vice versa. This forms intermetallic compounds. A good example is copper wire with tin based solders, this will form two specific intermetallics: Cu3Sn and Cu5Sn6 So when a soldered electrical joint is microsectioned and polished and examined under electron microscopy, you will see the joint as: Pure copper : Cu3Sn : Cu5Sn6 | tin. The two intermetallic layers will be the order of micrometres thick. It is the formation of these intermetallics that alter the mechanical properties of the joint leading you to observe the inability to unbraze it..... :-) Similar things happen with nickel and tin, which is why component leads are sometimes nickel plated instead of "tinned" with solder. ENIG PCBs (ENIG is Electroless Nickel Immersion Gold) help with solderability as the gold and tin based solders will readily form a gold-tin intermetallic. |
#23
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Anyone for Brazing?
On 23/04/2014 08:38, Nightjar wrote:
On 23/04/2014 07:03, Stephen wrote: ... The only difference between soldering and brazing is that if the temperature of the joining process is below 450°C its called soldering. If the temperature is above 450°C, its called brazing.... Hardness or softeness does not come into it.... Apart, of course, from the fact that hard soldering is a common alternative name for brazing (aka silver soldering, particularly when non-copper alloys are used). Colin Bignell well "hard soldering" may well be the old fashioned name for brazing but I can assure you that the difference between brazing and soldering relates to the process temperature rather than the hardness of the filler metal. |
#24
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On 23/04/2014 08:32, harryagain wrote:
"Stephen" wrote in message ... On 23/04/2014 06:47, harryagain wrote: "Cursitor Doom" wrote in message ... Sometimes I need to join a couple of pieces of metal that are too much for solder yet too delicate for arc welding. For those odd times, brazing would be useful, but the standard propane torch I use for plumbing is hopeless; the flame just isn't precise enough. Can anyone recommend a brazing torch that would meet my requirements? Something I could find in BnQ ideally. And should I be using propane, butane, or some other gas? The 'metal' concerned is typically some form of steel - mild, stainless, HT or HSS. Cheers, cd. Brazing or hard soldering is carried out at temperatures below that of the metals being joined so think of it as a soldering process using a copper based alloy instead of lead. Brazing is a lot stronger than "soft" soldering because the copper alloy (usually brass) is stronger than lead. One of the few methods of joining/repairing cast iron. Welding actually melts the metals being joined. So a fine point flame i snot required, just hotter and maybe bigger. As a materials scientist with a doctorate in materials processing, I can offer the following: You are quite right that welding involves the melting of one or both of the parent metals with or without a filler metal. As far as soldering and brazing are concerned, they are one and the same process. They do NOT involve melting the parent metals at all, just the melting of a filler metal. The only difference between soldering and brazing is that if the temperature of the joining process is below 450°C its called soldering. If the temperature is above 450°C, its called brazing.... Hardness or softeness does not come into it. "Hard" and "soft" soldering are terms used in industry. Referring to the difference beween lead and copper alloys. So yes it does come into it. http://en.wikipedia.org/wiki/Hard_so...hard_soldering http://en.wikipedia.org/wiki/Solder#Lead_solder "hard" & "soft"They are old fashioned terms used to describe brazing vs soldering, not down to the hardness of the filler metal. |
#25
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Anyone for Brazing?
On 23/04/2014 09:22, Nightjar wrote:
On 23/04/2014 08:32, harryagain wrote: ... "Hard" and "soft" soldering are terms used in industry. Referring to the difference beween lead and copper alloys... Except, of course, that the real difference is in the temperatures at which they melt, not the material of the alloys. There are plenty of lead-free soft solders about and many copper-free hard solders. Colin Bignell precisely..... |
#26
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Anyone for Brazing?
On 23/04/2014 17:55, Stephen wrote:
On 23/04/2014 08:38, Nightjar wrote: On 23/04/2014 07:03, Stephen wrote: ... The only difference between soldering and brazing is that if the temperature of the joining process is below 450°C its called soldering. If the temperature is above 450°C, its called brazing.... Hardness or softeness does not come into it.... Apart, of course, from the fact that hard soldering is a common alternative name for brazing (aka silver soldering, particularly when non-copper alloys are used). Colin Bignell well "hard soldering" may well be the old fashioned name for brazing but I can assure you that the difference between brazing and soldering relates to the process temperature rather than the hardness of the filler metal. When I was studying metalwork mumblety years ago, there were four ways of joining metal involving heat. Welding - With or without filler rod. I never did get the trick of it. :-/ Brazing - Brass filler rods with Borax flux when joining steel or iron. My preferred option if a reasonable joint strength was needed. Silver Soldering - Similar to brazing, with a similar flux, but using a silver alloy with a lower melting point than brass. For when the blowlamp couldn't get the metal hot enough to braze, or the parent metal was something like copper, with a lower melting point than the brazing rods. Handy for model steam engine boilers. Soft soldering - Using a lead/ tin alloy with either an acid or rosin based flux, depending on what was being joined. The solder varied from what was known as Tinman's solder (Almost pure tin) to almost pure lead, but was mostly near the 63/37 eutectic mixture. The heating varied from a tiddly little electric iron to a flamin' great blowlamp, via a half pound copper bit heated in a gas oven on the workbench until the gas flame was just tinged slightly with green. -- Tciao for Now! John. |
#27
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Anyone for Brazing?
On 23/04/2014 18:09, John Williamson wrote:
On 23/04/2014 17:55, Stephen wrote: On 23/04/2014 08:38, Nightjar wrote: On 23/04/2014 07:03, Stephen wrote: ... The only difference between soldering and brazing is that if the temperature of the joining process is below 450°C its called soldering. If the temperature is above 450°C, its called brazing.... Hardness or softeness does not come into it.... Apart, of course, from the fact that hard soldering is a common alternative name for brazing (aka silver soldering, particularly when non-copper alloys are used). Colin Bignell well "hard soldering" may well be the old fashioned name for brazing but I can assure you that the difference between brazing and soldering relates to the process temperature rather than the hardness of the filler metal. When I was studying metalwork mumblety years ago, there were four ways of joining metal involving heat. Welding - With or without filler rod. I never did get the trick of it. :-/ Brazing - Brass filler rods with Borax flux when joining steel or iron. My preferred option if a reasonable joint strength was needed. Silver Soldering - Similar to brazing, with a similar flux, but using a silver alloy with a lower melting point than brass. For when the blowlamp couldn't get the metal hot enough to braze, or the parent metal was something like copper, with a lower melting point than the brazing rods. Handy for model steam engine boilers. Soft soldering - Using a lead/ tin alloy with either an acid or rosin based flux, depending on what was being joined. The solder varied from what was known as Tinman's solder (Almost pure tin) to almost pure lead, but was mostly near the 63/37 eutectic mixture. The heating varied from a tiddly little electric iron to a flamin' great blowlamp, via a half pound copper bit heated in a gas oven on the workbench until the gas flame was just tinged slightly with green. I'm obviously considerably younger than you then, I trained in materials science to masters and doctoral level in late 1990's early 2000's.... What you describe sounds very 1960's or 1970's...... joining technology has moved on considerably since then! |
#28
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Anyone for Brazing?
On 23/04/2014 17:55, Stephen wrote:
On 23/04/2014 08:38, Nightjar wrote: On 23/04/2014 07:03, Stephen wrote: ... The only difference between soldering and brazing is that if the temperature of the joining process is below 450°C its called soldering. If the temperature is above 450°C, its called brazing.... Hardness or softeness does not come into it.... Apart, of course, from the fact that hard soldering is a common alternative name for brazing (aka silver soldering, particularly when non-copper alloys are used). well "hard soldering" may well be the old fashioned name for brazing but I can assure you that the difference between brazing and soldering relates to the process temperature rather than the hardness of the filler metal. You sound like an academic. In the real world, hard soldering and soft soldering are well known and well understood terms. I suspect the derivation has more to do with the metals that they are used on, than the alloys used for joining them: another 'old fashioned' bit of engineering terminology is to call people who work in steel hard metal workers and those who work in copper alloys soft metal workers. Colin Bignell |
#29
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Anyone for Brazing?
On 23/04/2014 10:37, Huge wrote:
On 2014-04-23, Chris J Dixon wrote: Nightjar wrote: I think the Model 30 here was the device: http://www.hswalsh.com/categories/micro-flame It will be cheaper to keep replacing the kettles, if that is your only use for it. :-) Cheaper still to select a different kettle. Quite possibly, but we do not select items simply on the single criterion of cheapness. One that has spots falling off hardly sounds value for money? |
#30
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Anyone for Brazing?
On 23/04/2014 19:18, Nightjar wrote:
On 23/04/2014 17:55, Stephen wrote: On 23/04/2014 08:38, Nightjar wrote: On 23/04/2014 07:03, Stephen wrote: ... The only difference between soldering and brazing is that if the temperature of the joining process is below 450°C its called soldering. If the temperature is above 450°C, its called brazing.... Hardness or softeness does not come into it.... Apart, of course, from the fact that hard soldering is a common alternative name for brazing (aka silver soldering, particularly when non-copper alloys are used). well "hard soldering" may well be the old fashioned name for brazing but I can assure you that the difference between brazing and soldering relates to the process temperature rather than the hardness of the filler metal. You sound like an academic. In the real world, hard soldering and soft soldering are well known and well understood terms. I suspect the derivation has more to do with the metals that they are used on, than the alloys used for joining them: another 'old fashioned' bit of engineering terminology is to call people who work in steel hard metal workers and those who work in copper alloys soft metal workers. Colin Bignell nope, not an academic... I'm a materials technologist. |
#31
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Anyone for Brazing?
"Nightjar" wrote in message
... On 23/04/2014 17:55, Stephen wrote: On 23/04/2014 08:38, Nightjar wrote: On 23/04/2014 07:03, Stephen wrote: ... The only difference between soldering and brazing is that if the temperature of the joining process is below 450°C its called soldering. If the temperature is above 450°C, its called brazing.... Hardness or softeness does not come into it.... Apart, of course, from the fact that hard soldering is a common alternative name for brazing (aka silver soldering, particularly when non-copper alloys are used). well "hard soldering" may well be the old fashioned name for brazing but I can assure you that the difference between brazing and soldering relates to the process temperature rather than the hardness of the filler metal. You sound like an academic. In the real world, hard soldering and soft soldering are well known and well understood terms. I suspect the derivation has more to do with the metals that they are used on, than the alloys used for joining them: another 'old fashioned' bit of engineering terminology is to call people who work in steel hard metal workers and those who work in copper alloys soft metal workers. Colin Bignell Stephen, I endorse Colin's comments. I find it is frequently the case that academic teachings are a world away from every day life. It is necessary to use terms in this context that will be understood by the vast majority of people actually experienced and 'hands on' in industry. As far as I'm concerned after something like 56 years doing it (*) there is: 'soldering' - using lead based filler or now the 'lead free' dreadful stuff 'silver soldering' - using a silver bearing filler 'brazing' - using a basically brass based filler 'welding' - using any filler compatible with the metals being welded These terms will be fully understood by most who have actually 'been there and worn the tee shirt' but they may not sit easily with teaching on a material sciences course Andrew (* my first soldering was using a copper bit heated on the gas ring making a crystal set when I was 9, and yes it did work ) |
#32
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Anyone for Brazing?
On 23/04/2014 20:38, Fredxxx wrote:
On 23/04/2014 10:37, Huge wrote: On 2014-04-23, Chris J Dixon wrote: Nightjar wrote: I think the Model 30 here was the device: http://www.hswalsh.com/categories/micro-flame It will be cheaper to keep replacing the kettles, if that is your only use for it. :-) Cheaper still to select a different kettle. Quite possibly, but we do not select items simply on the single criterion of cheapness. One that has spots falling off hardly sounds value for money? Ah, I hadn't realised the problem was an infection. It sounds a little like leprosy, but I didn't know spots were one of the symptoms Andy |
#33
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Anyone for Brazing?
On 23/04/2014 20:54, Stephen wrote:
On 23/04/2014 19:18, Nightjar wrote: On 23/04/2014 17:55, Stephen wrote: On 23/04/2014 08:38, Nightjar wrote: On 23/04/2014 07:03, Stephen wrote: ... The only difference between soldering and brazing is that if the temperature of the joining process is below 450°C its called soldering. If the temperature is above 450°C, its called brazing.... Hardness or softeness does not come into it.... Apart, of course, from the fact that hard soldering is a common alternative name for brazing (aka silver soldering, particularly when non-copper alloys are used). well "hard soldering" may well be the old fashioned name for brazing but I can assure you that the difference between brazing and soldering relates to the process temperature rather than the hardness of the filler metal. You sound like an academic. In the real world, hard soldering and soft soldering are well known and well understood terms. I suspect the derivation has more to do with the metals that they are used on, than the alloys used for joining them: another 'old fashioned' bit of engineering terminology is to call people who work in steel hard metal workers and those who work in copper alloys soft metal workers. nope, not an academic... I'm a materials technologist. That sounds like a very academic discipline to me. Colin Bignell |
#34
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Anyone for Brazing?
"Nightjar" wrote in message
... On 23/04/2014 20:54, Stephen wrote: You sound like an academic. In the real world, hard soldering and soft soldering are well known and well understood terms. I suspect the derivation has more to do with the metals that they are used on, than the alloys used for joining them: another 'old fashioned' bit of engineering terminology is to call people who work in steel hard metal workers and those who work in copper alloys soft metal workers. nope, not an academic... I'm a materials technologist. That sounds like a very academic discipline to me. Colin Bignell Could just be the storeman who says 'nah - not EN8, I'd use a bit of brass, mate ' Andrew |
#35
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Anyone for Brazing?
replying to meow2222 , stanhvac1 wrote:
meow2222 wrote: No need to be snotty, the man's trying to help NT Thank you. I don't guess he ever accidentaly mispelled a word, ie: typo. Sometimes I don't hit the keys just right and fail to post the letter. Anyway, this is not a spelling class, it's about trying to help someone out. -- Stan Chaney HVACR Commercial Refrigeration & HVAC 7325 Fairystone Park Hwy. Bassett, VA 24055 (276)629-2803 -- |
#36
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Anyone for Brazing?
On 23/04/2014 21:44, stanhvac1 wrote:
replying to meow2222 , stanhvac1 wrote: meow2222 wrote: No need to be snotty, the man's trying to help NT Thank you. I don't guess he ever accidentaly mispelled a word, ie: typo. Sometimes I don't hit the keys just right and fail to post the letter. If you'd done it once, that would be a reasonable excuse. Twice, less so. But every time you wrote it you got it wrong. And Huge's reply was pretty unsnotty for usenet. |
#37
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Anyone for Brazing?
On 23/04/2014 21:03, Andrew Mawson wrote:
.... As far as I'm concerned after something like 56 years doing it (*) there is: 'soldering' - using lead based filler or now the 'lead free' dreadful stuff 'silver soldering' - using a silver bearing filler Devil's Advocate Mode On You can get silver / tin soft solders. We used them for medical devices, both because they did not contain lead and because the melting point was high enough to resist autoclaving. Devil's Advocate Mode Off 'brazing' - using a basically brass based filler That, to me, is the difference between brazing and hard soldering or silver soldering. The latter don't contain brass and have a white colour, which makes them more cosmetically suitable for some jobs. 'welding' - using any filler compatible with the metals being welded These terms will be fully understood by most who have actually 'been there and worn the tee shirt' but they may not sit easily with teaching on a material sciences course Andrew (* my first soldering was using a copper bit heated on the gas ring making a crystal set when I was 9, and yes it did work ) I think mine must have been helping my father to make the wire mesh fronts to budgie breeding cages, using wire he had 'found' at work. That was with a 4oz copper bit soldering iron heated on the gas stove and probably around the same age. Colin Bignell |
#38
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Anyone for Brazing?
On 23/04/2014 21:50, Nightjar wrote:
On 23/04/2014 21:03, Andrew Mawson wrote: ... As far as I'm concerned after something like 56 years doing it (*) there is: 'soldering' - using lead based filler or now the 'lead free' dreadful stuff 'silver soldering' - using a silver bearing filler Devil's Advocate Mode On Continuation of Devil's advocate mode on :-) You can get silver / tin soft solders. We used them for medical devices, both because they did not contain lead and because the melting point was high enough to resist autoclaving. Incidentally most plumbers solder now is lead free (to prevent water being contaminated by lead and people ingesting it....) This is 96S silver solder which is 96% tin and 4% silver.... so following your so called definition, its not "soldering" as theres no lead and and so plumbers are now "silver soldering" copper tube? Additionally copper tube is malleable (otherwise it would not bend with a pipe bender/spring). yet you can buy half hard copper tube and this stuff can be bent...... Devil's Advocate Mode Off 'brazing' - using a basically brass based filler That, to me, is the difference between brazing and hard soldering or silver soldering. The latter don't contain brass and have a white colour, which makes them more cosmetically suitable for some jobs. silver soldering is not a hard solder, you can use emery paper on it easily. 'welding' - using any filler compatible with the metals being welded These terms will be fully understood by most who have actually 'been there and worn the tee shirt' but they may not sit easily with teaching on a material sciences course Andrew (* my first soldering was using a copper bit heated on the gas ring making a crystal set when I was 9, and yes it did work ) I think mine must have been helping my father to make the wire mesh fronts to budgie breeding cages, using wire he had 'found' at work. That was with a 4oz copper bit soldering iron heated on the gas stove and probably around the same age. Colin Bignell |
#39
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Anyone for Brazing?
On 23/04/2014 21:48, Clive George wrote:
On 23/04/2014 21:44, stanhvac1 wrote: replying to meow2222 , stanhvac1 wrote: meow2222 wrote: No need to be snotty, the man's trying to help NT Thank you. I don't guess he ever accidentaly mispelled a word, ie: typo. Sometimes I don't hit the keys just right and fail to post the letter. If you'd done it once, that would be a reasonable excuse. Twice, less so. But every time you wrote it you got it wrong. And Huge's reply was pretty unsnotty for usenet. or for Huge :-) Colin Bignell |
#40
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Anyone for Brazing?
"Stephen" wrote in message ...
Incidentally most plumbers solder now is lead free (to prevent water being contaminated by lead and people ingesting it....) Oh yes we know no pasty state for making wiped joints and it fails by crystalisation if vibrated - dreadful stuff. silver soldering is not a hard solder, you can use emery paper on it easily. Now where does emery sit on Moh's hardness scale ? 7-9 if my memory (as a non materials scientist) serves, and diamond is 10 so pretty hard isn't it !!!!!!! Andrew |
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