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UK diy (uk.d-i-y) For the discussion of all topics related to diy (do-it-yourself) in the UK. All levels of experience and proficency are welcome to join in to ask questions or offer solutions. |
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#1
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New door opening in cavity wall
I suspect this has been covered before.....
I need to break though the remaining block work wall, separating what was an integral garage from a ground floor bedroom. The bedroom is fully furnished and in use:-( My original thought was to use a carbide tipped hand driven masonry saw but these are 1995 era blocks. Hammer and bolster? Angle grinder, even at low speed, has been considered and rejected:-) I can build a temporary plastic cage on the bedroom side to contain most of the dust and arrange a vacuum cleaner extract. Any tips, experience? regards -- Tim Lamb |
#2
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New door opening in cavity wall
On Mar 26, 9:54*am, Tim Lamb wrote:
I suspect this has been covered before..... I need to break though the remaining block work wall, separating what was an integral garage from a ground floor bedroom. The bedroom is fully furnished and in use:-( My original thought was to use a carbide tipped hand driven masonry saw but these are 1995 era blocks. Hammer and bolster? Angle grinder, even at low speed, has been considered and rejected:-) I can build a temporary plastic cage on the bedroom side to contain most of the dust and arrange a vacuum cleaner extract. Any tips, experience? regards Tape the vacuum nozzle to the angle gnirder and its fine, room only needs a regular normal clean afterwards. Don't and of course itrs a disaster zone. NT |
#3
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New door opening in cavity wall
In message
, NT writes On Mar 26, 9:54*am, Tim Lamb wrote: I suspect this has been covered before..... I need to break though the remaining block work wall, separating what was an integral garage from a ground floor bedroom. The bedroom is fully furnished and in use:-( My original thought was to use a carbide tipped hand driven masonry saw but these are 1995 era blocks. Hammer and bolster? Angle grinder, even at low speed, has been considered and rejected:-) I can build a temporary plastic cage on the bedroom side to contain most of the dust and arrange a vacuum cleaner extract. Any tips, experience? regards Tape the vacuum nozzle to the angle gnirder and its fine, room only needs a regular normal clean afterwards. Don't and of course itrs a disaster zone. Hmm... I watched the electrician chasing cable slots in plaster and noted how often he had to *de-dust* his Henry vacuum filter. regards -- Tim Lamb |
#4
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New door opening in cavity wall
On Mar 26, 10:30*am, Tim Lamb wrote:
In message , NT writes On Mar 26, 9:54*am, Tim Lamb wrote: I suspect this has been covered before..... I need to break though the remaining block work wall, separating what was an integral garage from a ground floor bedroom. The bedroom is fully furnished and in use:-( My original thought was to use a carbide tipped hand driven masonry saw but these are 1995 era blocks. Hammer and bolster? Angle grinder, even at low speed, has been considered and rejected:-) I can build a temporary plastic cage on the bedroom side to contain most of the dust and arrange a vacuum cleaner extract. Any tips, experience? regards Tape the vacuum nozzle to the angle gnirder and its fine, room only needs a regular normal clean afterwards. Don't and of course itrs a disaster zone. Hmm... I watched the electrician chasing cable slots in plaster and noted how often he had to *de-dust* his Henry vacuum filter. regards Wrong type of vac. I used a cyclone, and not a dyson. These remove almost all of the dust before any physical filter is encountered. The filter on the one I used was washable, and didnt need a clean after doing a similar sized job. You also get more suction per watt with cyclones. NT |
#5
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New door opening in cavity wall
"Tim Lamb" wrote in message ... I suspect this has been covered before..... I need to break though the remaining block work wall, separating what was an integral garage from a ground floor bedroom. The bedroom is fully furnished and in use:-( My original thought was to use a carbide tipped hand driven masonry saw but these are 1995 era blocks. Hammer and bolster? Angle grinder, even at low speed, has been considered and rejected:-) I can build a temporary plastic cage on the bedroom side to contain most of the dust and arrange a vacuum cleaner extract. Any tips, experience? Put the tent on both sides and use the angle grinder. I believe you can hire wet cutting chain saws for cutting through walls but a vac connected to the grinder inside a tent should be clean enough. You probably won't be able to see if you don't have the vac. Make sure the vac has a big fine filter or it vents into the outside as the fine dust from a vac is just as bad as the stuff from the grinder. |
#6
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New door opening in cavity wall
My original thought was to use a carbide tipped hand driven masonry saw but these are 1995 era blocks. Hammer and bolster? When I faced a similar problem I put a masonry (carbide-toothed) blade in my reciprocating saw, and that did the job with surprisingly little mess. The blades are about £10 each (Bosch), and one blade was good for about 4m of cutting. It took about 10 minutes/metre, so not as quick as other alternatives, but it gave a very neat cut. More info he http://www.masonrymagazine.com/10-05/sawblades.html Alternatively, but still pretty messy, you could hire one of these: http://www.as170.com/INT/ dan. |
#7
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New door opening in cavity wall
In message
, dent writes My original thought was to use a carbide tipped hand driven masonry saw but these are 1995 era blocks. Hammer and bolster? When I faced a similar problem I put a masonry (carbide-toothed) blade in my reciprocating saw, and that did the job with surprisingly little mess. The blades are about £10 each (Bosch), and one blade was good for about 4m of cutting. It took about 10 minutes/metre, so not as quick as other alternatives, but it gave a very neat cut. More info he http://www.masonrymagazine.com/10-05/sawblades.html I have yet to acquire a reciprocating saw. Alternatively, but still pretty messy, you could hire one of these: http://www.as170.com/INT/ Yummy. That looks just the job:-) regards -- Tim Lamb |
#8
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New door opening in cavity wall
On Mon, 26 Mar 2012 03:05:45 -0700 (PDT), dent
wrote: When I faced a similar problem I put a masonry (carbide-toothed) blade in my reciprocating saw, and that did the job with surprisingly little mess. The blades are about £10 each (Bosch), and one blade was good for about 4m of cutting. It took about 10 minutes/metre, so not as quick as other alternatives, but it gave a very neat cut. More info he http://www.masonrymagazine.com/10-05/sawblades.html Hmm... haven't tried that yet - and I have a concrete wall that's crying out for a doorway in it. |
#9
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New door opening in cavity wall
On Mon, 26 Mar 2012 09:54:05 +0100, Tim Lamb wrote:
I need to break though the remaining block work wall, separating what was an integral garage from a ground floor bedroom. The bedroom is fully furnished and in use:-( Oh dear... My original thought was to use a carbide tipped hand driven masonry saw but these are 1995 era blocks. Hammer and bolster? Angle grinder, even at low speed, has been considered and rejected:-) I'd be seriosuly tempted to go the hand route of some sort, an angle grinder would have to be a big one (10" hired?) to cut through blocks and the dust... Are these structural blocks for just light weight internal "thermalite" ones, the latter will cut well enough with a cheap hard point saw. Note what you say about how often a vac would need un clogging. I'm cleaning out the builders dust ATM with the cheapo earlex and that gets a blocked filter with noticeable reduction in suck after just the dust from the swept and small piles of small rubble from just one room. And it's still shoving a fine dust into the air, if I had another hose or two for it I'd vent outside... I can build a temporary plastic cage on the bedroom side to contain most of the dust and arrange a vacuum cleaner extract. Essential and tape sealed to the wall. Once you have the opening, throughly clean up and then leave the vac running for an hour to filter the air. That will make a difference but the room will still need a good dusting afterwards. Covering everything with *clean* dustsheets or lightweight plastic might defray the wrath of SWMBO'd. -- Cheers Dave. |
#10
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New door opening in cavity wall
On Mar 26, 12:14*pm, "Dave Liquorice"
wrote: On Mon, 26 Mar 2012 09:54:05 +0100, Tim Lamb wrote: I need to break though the remaining block work wall, separating what was an integral garage from a ground floor bedroom. The bedroom is fully furnished and in use:-( Oh dear... My original thought was to use a carbide tipped hand driven masonry saw but these are 1995 era blocks. Hammer and bolster? Angle grinder, even at low speed, has been considered and rejected:-) I'd be seriosuly tempted to go the hand route of some sort, an angle grinder would have to be a big one (10" hired?) to cut through blocks and the dust... Are these structural blocks for just light weight internal "thermalite" ones, the latter will cut well enough with a cheap hard point saw. Note what you say about how often a vac would need un clogging. I'm cleaning out the builders dust ATM with the cheapo earlex and that gets a blocked filter with noticeable reduction in suck after just the dust from the swept and small piles of small rubble from just one room. And it's still shoving a fine dust into the air, if I had another hose or two for it I'd vent outside... I can build a temporary plastic cage on the bedroom side to contain most of the dust and arrange a vacuum cleaner extract. Essential and tape sealed to the wall. Once you have the opening, throughly clean up and then leave the vac running for an hour to filter the air. That will make a difference but the room will still need a good dusting afterwards. Covering everything with *clean* dustsheets or lightweight plastic might defray the wrath of SWMBO'd. -- Cheers Dave. You only need a nick to be cut in most bricks (say10mm deep) with an angle grinder and they crack easily with a hammer and bolster. |
#11
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New door opening in cavity wall
In article o.uk, Dave
Liquorice writes On Mon, 26 Mar 2012 09:54:05 +0100, Tim Lamb wrote: I need to break though the remaining block work wall, separating what was an integral garage from a ground floor bedroom. The bedroom is fully furnished and in use:-( Oh dear... My original thought was to use a carbide tipped hand driven masonry saw but these are 1995 era blocks. Hammer and bolster? Angle grinder, even at low speed, has been considered and rejected:-) I'd be seriosuly tempted to go the hand route of some sort, an angle grinder would have to be a big one (10" hired?) to cut through blocks and the dust... Are these structural blocks for just light weight internal "thermalite" ones, the latter will cut well enough with a cheap hard point saw. Note what you say about how often a vac would need un clogging. I'm cleaning out the builders dust ATM with the cheapo earlex and that gets a blocked filter with noticeable reduction in suck after just the dust from the swept and small piles of small rubble from just one room. And it's still shoving a fine dust into the air, if I had another hose or two for it I'd vent outside... I can build a temporary plastic cage on the bedroom side to contain most of the dust and arrange a vacuum cleaner extract. Essential and tape sealed to the wall. Once you have the opening, throughly clean up and then leave the vac running for an hour to filter the air. That will make a difference but the room will still need a good dusting afterwards. Covering everything with *clean* dustsheets or lightweight plastic might defray the wrath of SWMBO'd. I've done a smaller scale version of this recently and went for the manual approach but it was single skin and lot smaller than a door. I tented the work area and taped it up then cleared the room of as much stuff as possible, leaving large stuff behind and covered everything with thin plastic dustsheets. In the end I was surprised how effective the tent was, there was very little dust in the room and it seemed to be held to the dustsheets by static cling, very effective and v cheap. I also hung a curtain over the door in case things went bad but it wasn't really needed. -- fred it's a ba-na-na . . . . |
#12
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New door opening in cavity wall
In message o.uk, Dave
Liquorice writes On Mon, 26 Mar 2012 09:54:05 +0100, Tim Lamb wrote: I need to break though the remaining block work wall, separating what was an integral garage from a ground floor bedroom. The bedroom is fully furnished and in use:-( Oh dear... My original thought was to use a carbide tipped hand driven masonry saw but these are 1995 era blocks. Hammer and bolster? Angle grinder, even at low speed, has been considered and rejected:-) I'd be seriosuly tempted to go the hand route of some sort, an angle grinder would have to be a big one (10" hired?) to cut through blocks and the dust... Are these structural blocks for just light weight internal "thermalite" ones, the latter will cut well enough with a cheap hard point saw. Structural. Although this was an internal wall, they used the same stuff for the cavity outer. If I can find a left over, I'll try the hand saw. Note what you say about how often a vac would need un clogging. I'm cleaning out the builders dust ATM with the cheapo earlex and that gets a blocked filter with noticeable reduction in suck after just the dust from the swept and small piles of small rubble from just one room. And it's still shoving a fine dust into the air, if I had another hose or two for it I'd vent outside... I can build a temporary plastic cage on the bedroom side to contain most of the dust and arrange a vacuum cleaner extract. Essential and tape sealed to the wall. Once you have the opening, throughly clean up and then leave the vac running for an hour to filter the air. That will make a difference but the room will still need a good dusting afterwards. Covering everything with *clean* dustsheets or lightweight plastic might defray the wrath of SWMBO'd. It is actually her idea:-) I think it might best be deferred as I am also considering extending the under floor heating to include the bedroom. This will require a full clear out and re-decorate. regards -- Tim Lamb |
#13
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New door opening in cavity wall
On Mon, 26 Mar 2012 21:13:35 +0100, Tim Lamb wrote:
Once you have the opening, throughly clean up and then leave the vac running for an hour to filter the air. That will make a difference but the room will still need a good dusting afterwards. Covering everything with *clean* dustsheets or lightweight plastic might defray the wrath of SWMBO'd. It is actually her idea:-) Oh come on, you know full well that one microscopic grain of dust and it will be *all* your fault, not hers for wanting the work done in the first place. I get it all the time my normal answer is "you can't make an omlette without breaking eggs". -- Cheers Dave. |
#14
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New door opening in cavity wall
In article o.uk, Dave
Liquorice writes I get it all the time my normal answer is "you can't make an omlette without breaking eggs". "And you got shell in mine the last time you made one, ooooh I hate it when you do that" ;-) -- fred it's a ba-na-na . . . . |
#15
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New door opening in cavity wall
In message , fred writes
In article o.uk, Dave Liquorice writes I get it all the time my normal answer is "you can't make an omlette without breaking eggs". "And you got shell in mine the last time you made one, ooooh I hate it when you do that" ;-) There is an apocryphal tale of the Army catering sergeant seen putting broken egg shells into the breakfast scrambled egg. It's to make the men think we use real eggs was his excuse! Is it about time for a *joke of the week* thread? I don't get out enough to know any:-) regards -- Tim Lamb |
#16
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New door opening in cavity wall
On Mon, 26 Mar 2012 11:14:20 +0000 (GMT), "Dave Liquorice"
wrote: Note what you say about how often a vac would need un clogging. I'm cleaning out the builders dust ATM with the cheapo earlex and that gets a blocked filter with noticeable reduction in suck after just the dust from the swept and small piles of small rubble from just one room. And it's still shoving a fine dust into the air, if I had another hose or two for it I'd vent outside... I wonder if one of those ash-catcher containers that go in line from the fireplace to the vacuum would work with concrete dust. |
#17
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New door opening in cavity wall
"Tim Lamb" wrote in message ... I suspect this has been covered before..... I need to break though the remaining block work wall, separating what was an integral garage from a ground floor bedroom. The bedroom is fully furnished and in use:-( My original thought was to use a carbide tipped hand driven masonry saw but these are 1995 era blocks. Hammer and bolster? Angle grinder, even at low speed, has been considered and rejected:-) I can build a temporary plastic cage on the bedroom side to contain most of the dust and arrange a vacuum cleaner extract. Any tips, experience? regards -- Tim Lamb I've just done exactly the same thing myself. Used a 20mm SDS bit to perforate the line of the opening, drilling all the wall through the block and at centres as close as humanly possible, followed by a 2" bolster chisel with lump hammer and some grunt to break through. The first block out is the toughest, and dust is kept to a minimum especially if you lift blocks out once they're loose, rather than letting them drop to the floor. Regular dosing with a fine mist spray on the exposed mortar bed joints helps as well. |
#18
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New door opening in cavity wall
In message , DIYer
writes "Tim Lamb" wrote in message .. . I suspect this has been covered before..... I need to break though the remaining block work wall, separating what was an integral garage from a ground floor bedroom. The bedroom is fully furnished and in use:-( My original thought was to use a carbide tipped hand driven masonry saw but these are 1995 era blocks. Hammer and bolster? Angle grinder, even at low speed, has been considered and rejected:-) I can build a temporary plastic cage on the bedroom side to contain most of the dust and arrange a vacuum cleaner extract. Any tips, experience? regards -- Tim Lamb I've just done exactly the same thing myself. Used a 20mm SDS bit to perforate the line of the opening, drilling all the wall through the block and at centres as close as humanly possible, followed by a 2" bolster chisel with lump hammer and some grunt to break through. I'll bet your arms knew all about drilling that number of holes! The first block out is the toughest, and dust is kept to a minimum especially if you lift blocks out once they're loose, rather than letting them drop to the floor. Regular dosing with a fine mist spray on the exposed mortar bed joints helps as well. OK. Nice to know it can be done. I plan to enquire for the AS170 brick and mortar saw suggested by Dan. Otherwise I think the job may wait until we re-do the floor screed. regards -- Tim Lamb |
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