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UK diy (uk.d-i-y) For the discussion of all topics related to diy (do-it-yourself) in the UK. All levels of experience and proficency are welcome to join in to ask questions or offer solutions. |
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#1
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DIY screws
I was asked to make some one inch brass screws to a particular design.
I've never made screws before and I was not sure that I could get them threaded properly, or to make the heads nicely rounded. Here's the result, and the brass rod I made them from: http://i39.tinypic.com/167sg9g.jpg To get the threading die started I had to taper the end of the rod I had trouble making the heads round so I made curved lathe tool for the job. I've never been taught how to set up a lathe or make tools but it seemed to work fine. I'll have go at anything! Here's a screw being turned in the lathe: http://i41.tinypic.com/mjuy5g.jpg I cut the slot in a power bandsaw, since I can never get them right with a hand hacksaw. Does anyone know if dies are available to cut the thread on wood screws, i.e. a tapered thread? |
#2
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On 11/05/10 10:11, Matty F wrote:
I was asked to make some one inch brass screws to a particular design. I've never made screws before and I was not sure that I could get them threaded properly, or to make the heads nicely rounded. Here's the result, and the brass rod I made them from: http://i39.tinypic.com/167sg9g.jpg Bloody 'ell - is there anything you can't do in that workshop of yours ;- Very beautiful work To get the threading die started I had to taper the end of the rod I had trouble making the heads round so I made curved lathe tool for the job. I've never been taught how to set up a lathe or make tools but it seemed to work fine. I'll have go at anything! Here's a screw being turned in the lathe: http://i41.tinypic.com/mjuy5g.jpg I cut the slot in a power bandsaw, since I can never get them right with a hand hacksaw. Does anyone know if dies are available to cut the thread on wood screws, i.e. a tapered thread? -- Tim Watts Hung parliament? Rather have a hanged parliament. |
#3
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In article , Tim Watts
scribeth thus On 11/05/10 10:11, Matty F wrote: I was asked to make some one inch brass screws to a particular design. I've never made screws before and I was not sure that I could get them threaded properly, or to make the heads nicely rounded. Here's the result, and the brass rod I made them from: http://i39.tinypic.com/167sg9g.jpg Bloody 'ell - is there anything you can't do in that workshop of yours ;- Very beautiful work Likewise. Its gratifying to see someone can still do that!... To get the threading die started I had to taper the end of the rod I had trouble making the heads round so I made curved lathe tool for the job. I've never been taught how to set up a lathe or make tools but it seemed to work fine. I'll have go at anything! Here's a screw being turned in the lathe: http://i41.tinypic.com/mjuy5g.jpg I cut the slot in a power bandsaw, since I can never get them right with a hand hacksaw. Does anyone know if dies are available to cut the thread on wood screws, i.e. a tapered thread? -- Tony Sayer |
#4
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"Matty F" wrote in message news:025a409b-9536-4577-a769- Does anyone know if dies are available to cut the thread on wood screws, i.e. a tapered thread? Have Google on BSPT. http://en.wikipedia.org/wiki/Tap_and_die -- The man who smiles when things go wrong has thought of someone to blame it on. |
#5
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On May 11, 10:06 pm, Nitro® wrote:
"Matty F" wrote in message news:025a409b-9536-4577-a769- Does anyone know if dies are available to cut the thread on wood screws, i.e. a tapered thread? Have Google on BSPT.http://en.wikipedia.org/wiki/Tap_and_die I couldn't find what I wanted. I want to make "cut thread" screws that go into wood, mainly out of brass but also steel if that is possible. Large brass screws are very expensive in small quantities, and I need maybe one or half a dozen of lots of different sizes (to match those in 100 year old vehicles if you must know) After making machine screws as above, I though maybe I could buy dies that would cut a suitable thread. I could buy a screw cutting attachment for a lathe but that is very expensive. Unless I invent or make one! Hmmm there's an idea. |
#6
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On May 11, 9:30 pm, Tim Watts wrote:
On 11/05/10 10:11, Matty F wrote: I was asked to make some one inch brass screws to a particular design. I've never made screws before and I was not sure that I could get them threaded properly, or to make the heads nicely rounded. Here's the result, and the brass rod I made them from: http://i39.tinypic.com/167sg9g.jpg Bloody 'ell - is there anything you can't do in that workshop of yours ;- Very beautiful work Thanks! There is not a lot of room in the workshop. My messy bench is on the right: http://i42.tinypic.com/68bgpl.jpg |
#7
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Matty F wrote:
I had trouble making the heads round so I made curved lathe tool for the job. What you want is a ball turning tool. See: http://www.youtube.com/watch?v=f4pwUw0G3RQ I made one for my lathe and it's great. You start going round looking for shafts that need spheres (I'm not going to say knobs!!) on the end. -- Scott Where are we going and why am I in this handbasket? |
#8
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On May 11, 11:03 pm, Scott M wrote:
Matty F wrote: I had trouble making the heads round so I made curved lathe tool for the job. What you want is a ball turning tool. See: http://www.youtube.com/watch?v=f4pwUw0G3RQ I made one for my lathe and it's great. You start going round looking for shafts that need spheres (I'm not going to say knobs!!) on the end. That's very clever. The tool I made just has a quarter circle shape. Since the head of the screw is very close to the chuck jaws I have to be careful. |
#9
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Matty F wrote:
That's very clever. Make one.... Go on.... You know you want to :-) The tool I made just has a quarter circle shape. Since the head of the screw is very close to the chuck jaws I have to be careful. A 'form tool' that's called. Can put quite a lot of strain on a small lathe but a valid way to do things all the same. -- Scott Where are we going and why am I in this handbasket? |
#10
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On 11 May, 12:03, Scott M wrote:
Matty F wrote: I had trouble making the heads round so I made curved lathe tool for the job. What you want is a ball turning tool. See: http://www.youtube.com/watch?v=f4pwUw0G3RQ I made one for my lathe and it's great. You start going round looking for shafts that need spheres (I'm not going to say knobs!!) on the end. -- Scott Where are we going and why am I in this handbasket? Thanks for that, Scott. Impressive; I must follow all the links through. Rob |
#11
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On 11 May, 10:11, Matty F wrote:
I was asked to make some one inch brass screws to a particular design. I've never made screws before and I was not sure that I could get them threaded properly, or to make the heads nicely rounded. Here's the result, and the brass rod I made them from:http://i39.tinypic.com/167sg9g.jpg To get the threading die started I had to taper the end of the rod I had trouble making the heads round so I made curved lathe tool for the job. I've never been taught how to set up a lathe or make tools but it seemed to work fine. I'll have *go at anything! Here's a screw being turned in the lathe:http://i41.tinypic.com/mjuy5g.jpg I cut the slot in a power bandsaw, since I can never get them right with a hand hacksaw. Does anyone know if dies are available to cut the thread on wood screws, i.e. a tapered thread? Cutting a tapered thread can be done on a lathe, between centres with an offset tailstock (so you turn a taper). I'm pretty sure there's no die available - what diameter hole would it have? They are produced commercially by squishing (tech term there) between 2 halves of a tool. Phil. |
#12
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robgraham wrote:
Thanks for that, Scott. Impressive; I must follow all the links through. My pleasure, Rob. There's two schools of thought on making these. If the one above can be considered 'vertical' the alternative is using a boring head in the horizontal plane. I don't have a mill (so no bore head) so I made the vertical one and two different sized arms; one for sitting on the cross slide and the other for use on the vertical slide to allow bigger diameters to be turned. -- Scott Where are we going and why am I in this handbasket? |
#13
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On Tue, 11 May 2010 02:11:08 -0700 (PDT), Matty F
wrote: Does anyone know if dies are available to cut the thread on wood screws, i.e. a tapered thread? http://cool.conservation-us.org/cool...ood_Screws.pdf Page 8 has a drawing of a tool... Thomas Prufer |
#14
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In article
s.com, Matty F scribeth thus On May 11, 9:30 pm, Tim Watts wrote: On 11/05/10 10:11, Matty F wrote: I was asked to make some one inch brass screws to a particular design. I've never made screws before and I was not sure that I could get them threaded properly, or to make the heads nicely rounded. Here's the result, and the brass rod I made them from: http://i39.tinypic.com/167sg9g.jpg Bloody 'ell - is there anything you can't do in that workshop of yours ;- Very beautiful work Thanks! There is not a lot of room in the workshop. My messy bench is on the right: http://i42.tinypic.com/68bgpl.jpg That a saddle tank on the left?.. -- Tony Sayer |
#15
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DIY screws
Scott M wrote:
Matty F wrote: I had trouble making the heads round so I made curved lathe tool for the job. What you want is a ball turning tool. See: http://www.youtube.com/watch?v=f4pwUw0G3RQ I made one for my lathe and it's great. You start going round looking for shafts that need spheres (I'm not going to say knobs!!) on the end. Stupid question time now. What sort of lathe moves the chuck in and out and left and right, instead of the cutter? Dave |
#16
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DIY screws
Tim Watts wrote:
On 11/05/10 10:11, Matty F wrote: I was asked to make some one inch brass screws to a particular design. I've never made screws before and I was not sure that I could get them threaded properly, or to make the heads nicely rounded. Here's the result, and the brass rod I made them from: http://i39.tinypic.com/167sg9g.jpg Bloody 'ell - is there anything you can't do in that workshop of yours ;- Very beautiful work I was just going to say exactly the same thing! I was gobsmacked by your talent with an angle grinder :-) -- Dave - The Medway Handyman www.medwayhandyman.co.uk |
#17
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On 11/05/10 18:05, Dave wrote:
Scott M wrote: Matty F wrote: I had trouble making the heads round so I made curved lathe tool for the job. What you want is a ball turning tool. See: http://www.youtube.com/watch?v=f4pwUw0G3RQ I made one for my lathe and it's great. You start going round looking for shafts that need spheres (I'm not going to say knobs!!) on the end. Stupid question time now. What sort of lathe moves the chuck in and out and left and right, instead of the cutter? Dave I was wondering that, but I also wondered if he'd clamped the camera to the tool carriage (what's that really called?) -- Tim Watts Hung parliament? Rather have a hanged parliament. |
#18
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On 11 May, 18:05, Dave wrote:
Scott M wrote: Matty F wrote: I had trouble making the heads round so I made curved lathe tool for the job. What you want is a ball turning tool. See: http://www.youtube.com/watch?v=f4pwUw0G3RQ I made one for my lathe and it's great. You start going round looking for shafts that need spheres (I'm not going to say knobs!!) on the end. Stupid question time now. What sort of lathe moves the chuck in and out and left and right, instead of the cutter? It's an illusion, watch the bed below the chuck. |
#19
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On 11 May, 12:03, Scott M wrote:
I made one for my lathe and it's great. You start going round looking for shafts that need spheres (I'm not going to say knobs!!) on the end. You want to build a Quorn: http://www.duncanamps.com/metal/images/quorn_view1.gif |
#20
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pcb1962 wrote:
You want to build a Quorn: http://www.duncanamps.com/metal/images/quorn_view1.gif dribble I've seen them in many a book and to this day I've still no idea what one does, but they don't half look good! :-) -- Scott Where are we going and why am I in this handbasket? |
#21
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On May 12, 4:30 am, tony sayer wrote:
In article s.com, Matty F scribeth thus My messy bench is on the right: http://i42.tinypic.com/68bgpl.jpg That a saddle tank on the left?.. Yes. Here's a clearer pic: http://i44.tinypic.com/wmmufl.jpg And here it is all covered up so it doesn't frighten the horses! http://i43.tinypic.com/19bgx1.jpg |
#22
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Matty F wrote:
On May 12, 4:30 am, tony sayer wrote: In article s.com, Matty F scribeth thus My messy bench is on the right: http://i42.tinypic.com/68bgpl.jpg That a saddle tank on the left?.. Yes. Here's a clearer pic: http://i44.tinypic.com/wmmufl.jpg And here it is all covered up so it doesn't frighten the horses! http://i43.tinypic.com/19bgx1.jpg Oh! Come on, tell us how much you are worth :-) Dave |
#23
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On May 12, 1:43 am, Thomas Prufer prufer.pub...@mnet-
online.de.invalid wrote: On Tue, 11 May 2010 02:11:08 -0700 (PDT), Matty F wrote: Does anyone know if dies are available to cut the thread on wood screws, i.e. a tapered thread? http://cool.conservation-us.org/cool...ood_Screws.pdf Page 8 has a drawing of a tool... Excellent thanks. I see there's a hand made screw on page 9, done with a file. I'm starting to think of an angle grinder with a thin blade! |
#24
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On May 12, 10:44 am, Dave wrote:
Matty F wrote: On May 12, 4:30 am, tony sayer wrote: In article s.com, Matty F scribeth thus My messy bench is on the right: http://i42.tinypic.com/68bgpl.jpg That a saddle tank on the left?.. Yes. Here's a clearer pic: http://i44.tinypic.com/wmmufl.jpg And here it is all covered up so it doesn't frighten the horses! http://i43.tinypic.com/19bgx1.jpg Oh! Come on, tell us how much you are worth :-) I don't own any of that, I just work there as a volunteer keeping the machinery going and making parts. I do have a workshop at home with almost every tool I can buy! |
#25
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On Tue, 11 May 2010 16:02:40 -0700 (PDT), Matty F
wrote: Excellent thanks. I see there's a hand made screw on page 9, done with a file. I'm starting to think of an angle grinder with a thin blade! You need 0.8 mm and 1.0 mm cutting discs for the angle grinder anyway. They are cheap, and spectacularly quick and neat on sheet metal compared to the fat cutoff blades. Then you could play with mounting it on a lathe and turning the lathe very slowly (poss. by hand) and grinding the threads... Note page 10, where they say the conical screws are no good. Made sense to me once they point it out, the "cone" will fall out after a half-turn or so. So feed can be parallel to the stock. Or could you take modern screws, and machine then down? OTOH, a chippie I knew threw away a large box filled with screws. They were pretty much all slotted wood screws, remains of boxes of rusty screws of every dimension used that shop for the in the past sixty years. Also decades worth of dumped bottom-of-toolbox bits. And by "large box", I mean about three by three foot, and two high. So there's probably a stock of whatever you need somewhere. A diving rod, maybe? Thomas Prufer |
#26
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On May 12, 6:27 pm, Thomas Prufer prufer.pub...@mnet-
online.de.invalid wrote: On Tue, 11 May 2010 16:02:40 -0700 (PDT), Matty F wrote: Excellent thanks. I see there's a hand made screw on page 9, done with a file. I'm starting to think of an angle grinder with a thin blade! You need 0.8 mm and 1.0 mm cutting discs for the angle grinder anyway. They are cheap, and spectacularly quick and neat on sheet metal compared to the fat cutoff blades. Then you could play with mounting it on a lathe and turning the lathe very slowly (poss. by hand) and grinding the threads... Note page 10, where they say the conical screws are no good. Made sense to me once they point it out, the "cone" will fall out after a half-turn or so. So feed can be parallel to the stock. Or could you take modern screws, and machine then down? OTOH, a chippie I knew threw away a large box filled with screws. They were pretty much all slotted wood screws, remains of boxes of rusty screws of every dimension used that shop for the in the past sixty years. Also decades worth of dumped bottom-of-toolbox bits. And by "large box", I mean about three by three foot, and two high. So there's probably a stock of whatever you need somewhere. A diving rod, maybe? We already have sorted out huge boxes of screws and bolts. We have to restore and maintain a great variety of old machinery and vehicles dating back to 1891, and bolts and wood screws have to look correct. Many bolts are Whitworth but that is hard to get now so we will use UNC (with the correct nuts of course). Sometimes we need metric bolts. We also have BA. There are coach bolts and countersunk bolts and high tensile bolts and steel, brass and stainless steel bolts. I'm looking after about 250 boxes of different bolts. I don't look after the wood screws but there would be maybe 400 different boxes of slotted screws, in steel, brass, plated, round head, countersunk, cheese head, in all the different lengths and thicknesses. There's no urgency but for making a few large screws (1 to 3 inch) I'm thinking along the lines of making most of the screw on a lathe then making the thread using a slow fixed thin grinding wheel. I'll hold the screw in a collet chuck and rotate it by hand against the grinder. The chuck will wind forwards and backwards with a screw feed of the desired pitch. |
#27
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On Wed, 12 May 2010 02:06:42 -0700 (PDT), Matty F
wrote: I'm looking after about 250 boxes of different bolts. I don't look after the wood screws but there would be maybe 400 different boxes of slotted screws, in steel, brass, plated, round head, countersunk, cheese head, in all the different lengths and thicknesses. Like I wanted to say but didn't (what's a "diving rod"? Aaargh!), you need a *divining* rod... There's no urgency but for making a few large screws (1 to 3 inch) I'm thinking along the lines of making most of the screw on a lathe then making the thread using a slow fixed thin grinding wheel. I'll hold the screw in a collet chuck and rotate it by hand against the grinder. The chuck will wind forwards and backwards with a screw feed of the desired pitch. Or "just file it":-) I have seen a well-trained machinist do thing with files that were amazing. His training with files began with filing a cube, accurate in dimension and angle, checked with a straightedge against the light all ways... I was at a museum recently where they restored guns and rifles and such. While the mililitary was an early adopter of standarisation, to ensure some interchangeability of guns parts, there were first no standards, then many local standards. The machinist said he tried to set up the lathe to what he though he'd measured, machined a screw thread, checked if it fit, and repeat the whole process until it did... Many of the threads were corroded by gunpowder remains, too. Thomas Prufer |
#28
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Dave wrote:
Scott M wrote: Matty F wrote: I had trouble making the heads round so I made curved lathe tool for the job. What you want is a ball turning tool. See: http://www.youtube.com/watch?v=f4pwUw0G3RQ I made one for my lathe and it's great. You start going round looking for shafts that need spheres (I'm not going to say knobs!!) on the end. Stupid question time now. What sort of lathe moves the chuck in and out and left and right, instead of the cutter? There are moving head lathes, although that is not one - the camera is simply mounted with the tool holder. You can also get lathes where the tools rotate, rather than the head. Colin Bignell |
#29
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Matty F wrote:
On May 12, 10:44 am, Dave wrote: Matty F wrote: On May 12, 4:30 am, tony sayer wrote: In article s.com, Matty F scribeth thus My messy bench is on the right: http://i42.tinypic.com/68bgpl.jpg That a saddle tank on the left?.. Yes. Here's a clearer pic: http://i44.tinypic.com/wmmufl.jpg And here it is all covered up so it doesn't frighten the horses! http://i43.tinypic.com/19bgx1.jpg Oh! Come on, tell us how much you are worth :-) I don't own any of that, I just work there as a volunteer keeping the machinery going and making parts. I do have a workshop at home with almost every tool I can buy! R I C Thanks Matty Dave |
#30
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Nightjar "cpb"@ insertmysurnamehere wrote:
Dave wrote: Scott M wrote: Matty F wrote: I had trouble making the heads round so I made curved lathe tool for the job. What you want is a ball turning tool. See: http://www.youtube.com/watch?v=f4pwUw0G3RQ I made one for my lathe and it's great. You start going round looking for shafts that need spheres (I'm not going to say knobs!!) on the end. Stupid question time now. What sort of lathe moves the chuck in and out and left and right, instead of the cutter? There are moving head lathes, although that is not one - the camera is simply mounted with the tool holder. You can also get lathes where the tools rotate, rather than the head. Colin Bignell I must have been thick not to have spotted that, thanks Colin. Dave |
#31
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Matty F wrote:
On May 12, 1:43 am, Thomas Prufer prufer.pub...@mnet- online.de.invalid wrote: On Tue, 11 May 2010 02:11:08 -0700 (PDT), Matty F wrote: Does anyone know if dies are available to cut the thread on wood screws, i.e. a tapered thread? http://cool.conservation-us.org/cool...ood_Screws.pdf Page 8 has a drawing of a tool... Excellent thanks. I see there's a hand made screw on page 9, done with a file. I'm starting to think of an angle grinder with a thin blade! Imagine having to produce a thousand of those at a time. It takes me back to the time I first entered the aerospace industry. We were converting Victor bombers into refuelling tankers and one task was to remove the lower skin of the outer wing to replace it with a new one. In most cases, most of the bolts were in sheer, but the threads were machined too long and being the newbie, it was my job to cut off the excess threads. Well over a thousand per wing were required. You just had to switch your mind to other things. Dave |
#32
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On May 12, 12:23 am, Phil wrote:
On 11 May, 10:11, Matty F wrote: Does anyone know if dies are available to cut the thread on wood screws, i.e. a tapered thread? Cutting a tapered thread can be done on a lathe, between centres with an offset tailstock (so you turn a taper). I'm pretty sure there's no die available - what diameter hole would it have? I can't see myself holding a 1 inch screw between centres. When I used the die to cut the thread above, it cut a tapered thread. I had to reverse the die in order to tap right up to the end where the diameter gets bigger. They are produced commercially by squishing (tech term there) between 2 halves of a tool. I want to match screws made the old fashioned way, like 100 years ago. I think I will make an adjustable die and see how it works on brass. My uncle made dies out of old files while he was a POW in WW2. I have better facilities than he had! |
#33
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Dave wrote:
Nightjar "cpb"@ insertmysurnamehere wrote: Dave wrote: Scott M wrote: Matty F wrote: I had trouble making the heads round so I made curved lathe tool for the job. What you want is a ball turning tool. See: http://www.youtube.com/watch?v=f4pwUw0G3RQ I made one for my lathe and it's great. You start going round looking for shafts that need spheres (I'm not going to say knobs!!) on the end. Stupid question time now. What sort of lathe moves the chuck in and out and left and right, instead of the cutter? There are moving head lathes, although that is not one - the camera is simply mounted with the tool holder. You can also get lathes where the tools rotate, rather than the head. Colin Bignell I must have been thick not to have spotted that, thanks Colin. I had to look at it twice to be sure. Colin |
#34
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Matty F writes:
We have to restore and maintain a great variety of old machinery and vehicles dating back to 1891, and bolts and wood screws have to look correct. Many bolts are Whitworth but that is hard to get now so we will use UNC (with the correct nuts of course). Curiously the thread on camera tripod mounts is ¼€³BSW; I was looking for a die for that and found this site: http://www.tapdie.com/html/bsw__dies.html I haven't tried them out yet, but it might be worth a shot for you. -- Jón Fairbairn http://www.chaos.org.uk/~jf/Stuff-I-dont-want.html (updated 2009-01-31) |
#35
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On May 13, 8:05 pm, Jon Fairbairn wrote:
Matty F writes: We have to restore and maintain a great variety of old machinery and vehicles dating back to 1891, and bolts and wood screws have to look correct. Many bolts are Whitworth but that is hard to get now so we will use UNC (with the correct nuts of course). Curiously the thread on camera tripod mounts is ¼€³BSW; I was looking for a die for that and found this site: http://www.tapdie.com/html/bsw__dies.html I haven't tried them out yet, but it might be worth a shot for you. Thanks. The thread has diverted to the cutting of wood screws. We actually have a full set of BSW dies (dice?). For important bolts like for holding the brakes on we'll use modern high-tensile UNC bolts, since they are fairly hidden and purists won't be able to see them. |
#36
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Matty F wrote:
I don't own any of that, I just work there as a volunteer keeping the machinery going and making parts. Where is it? Looks like MOTAT. |
#37
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Matty F wrote:
Does anyone know if dies are available to cut the thread on wood screws, i.e. a tapered thread? Have you considered lost-wax casting? There might be local foundry that can do that. You'd still need to machine the head. |
#38
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DIY screws
On May 14, 12:07 pm, Gib Bogle wrote:
Matty F wrote: I don't own any of that, I just work there as a volunteer keeping the machinery going and making parts. Where is it? Looks like MOTAT. How observant of you |
#39
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DIY screws
On May 14, 12:12 pm, Gib Bogle wrote:
Matty F wrote: Does anyone know if dies are available to cut the thread on wood screws, i.e. a tapered thread? Have you considered lost-wax casting? There might be local foundry that can do that. You'd still need to machine the head. I'm sure I can make a device to hold screw blank while I'm grinding it. It will be quicker to grind it than to drive to a foundry and pick it up, and they would charge $100 for their time. |
#40
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DIY screws
Matty F wrote:
On May 14, 12:12 pm, Gib Bogle wrote: Matty F wrote: Does anyone know if dies are available to cut the thread on wood screws, i.e. a tapered thread? Have you considered lost-wax casting? There might be local foundry that can do that. You'd still need to machine the head. I'm sure I can make a device to hold screw blank while I'm grinding it. It will be quicker to grind it than to drive to a foundry and pick it up, and they would charge $100 for their time. I guess it's a question of how many you want to make. |
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