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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Converting a manual hydraulic press to hydraulic pump
We have a very good hydraulic press, it is for sale, but I am itching
to sell all other presses and requisition this one for our use. http://yabe.chudov.com/Dake-50-Ton-P...9/IMG_9535.JPG The problem is that it is a manual press and we'd like it to be powered. It is a regular manual type control with a lever style pump and a valve. I came across an old 3/4 HP hydraulic power unit today. It would fit the bill perfectly and did not cost too much. How easy is that press to convert to be used with a hydraulic power unit? |
#2
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Converting a manual hydraulic press to hydraulic pump
"Ignoramus17155" wrote in message ... We have a very good hydraulic press, it is for sale, but I am itching to sell all other presses and requisition this one for our use. http://yabe.chudov.com/Dake-50-Ton-P...9/IMG_9535.JPG The problem is that it is a manual press and we'd like it to be powered. It is a regular manual type control with a lever style pump and a valve. I came across an old 3/4 HP hydraulic power unit today. It would fit the bill perfectly and did not cost too much. How easy is that press to convert to be used with a hydraulic power unit? Shouldn't be any more difficult than building a logsplitter, as long as the power unit puts out enough pressure. Do you know the maximum and working values for the press? Here are some Enerpac quick couplers rated for 10,000PSI: http://baileynet.com/hydraulics/bail...tegory=1000040 jsw |
#3
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Converting a manual hydraulic press to hydraulic pump
On Jul 26, 11:08*pm, Ignoramus17155 ignoramus17...@NOSPAM.
17155.invalid wrote: We have a very good hydraulic press, it is for sale, but I am itching to sell all other presses and requisition this one for our use. http://yabe.chudov.com/Dake-50-Ton-P...9/IMG_9535.JPG The problem is that it is a manual press and we'd like it to be powered. It is a regular manual type control with a lever style pump and a valve. I came across an old 3/4 HP hydraulic power unit today. It would fit the bill perfectly and did not cost too much. How easy is that press to convert to be used with a hydraulic power unit? If I were doing it, I would probably use the hydraulic power to apply only a very small pressure and still use the manual pump to do the actual pressing. Much better control with the manual pump. Dan |
#4
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Converting a manual hydraulic press to hydraulic pump
Enerpac units are PERFECT for this conversion. Taht's what i did on my
press. You need to be able to move the cylinder one RCH at a time. The enerpac air unit will do one stroke. Or put the peddle all the way down and its willl move quickly. For a 50 ton cylinder, you'll need a large capacity unit to get much stroke. Karl |
#5
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Converting a manual hydraulic press to hydraulic pump
On 2012-07-27, Karl Townsend wrote:
Enerpac units are PERFECT for this conversion. Taht's what i did on my press. You need to be able to move the cylinder one RCH at a time. The enerpac air unit will do one stroke. Or put the peddle all the way down and its willl move quickly. For a 50 ton cylinder, you'll need a large capacity unit to get much stroke. Karl Karl, what kind of unit are you talking about? Got any web links so that I can see what are you describing? My main concern that I am not sure how easy it is to remove the manual lever pump, and replace it with hydraulic fittings, as it looks like it is custom fit in there? i |
#6
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Converting a manual hydraulic press to hydraulic pump
On Fri, 27 Jul 2012 09:34:50 -0500, Ignoramus16156
wrote: On 2012-07-27, Karl Townsend wrote: Enerpac units are PERFECT for this conversion. Taht's what i did on my press. You need to be able to move the cylinder one RCH at a time. The enerpac air unit will do one stroke. Or put the peddle all the way down and its willl move quickly. For a 50 ton cylinder, you'll need a large capacity unit to get much stroke. Karl Karl, what kind of unit are you talking about? Got any web links so that I can see what are you describing? My main concern that I am not sure how easy it is to remove the manual lever pump, and replace it with hydraulic fittings, as it looks like it is custom fit in there? Then also consider a dual-action pneumatic cylinder which would activate the pump lever itself, utilizing the integral pump. Rig toggles to make it reverse upon full stroke and it would be automatic while you hold the air to it. External pneumatics would have a harder time getting the full pressure out of the pump but would be cheaper, by far. Another pneumatic cylinder could be used to turn the release valve 1/4 turn for release and return. -- It takes as much energy to wish as to plan. --Eleanor Roosevelt |
#7
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Converting a manual hydraulic press to hydraulic pump
On Fri, 27 Jul 2012 09:34:50 -0500, Ignoramus16156
wrote: On 2012-07-27, Karl Townsend wrote: Enerpac units are PERFECT for this conversion. Taht's what i did on my press. You need to be able to move the cylinder one RCH at a time. The enerpac air unit will do one stroke. Or put the peddle all the way down and its willl move quickly. For a 50 ton cylinder, you'll need a large capacity unit to get much stroke. Karl Karl, what kind of unit are you talking about? Got any web links so that I can see what are you describing? My main concern that I am not sure how easy it is to remove the manual lever pump, and replace it with hydraulic fittings, as it looks like it is custom fit in there? i here's what i used http://www.ebay.com/itm/enerpac-turb...item4168b20742 its 10,000 psi, the 3,000 units are way cheaper Then a hydraulic hose with 1/2 NPT to cylinder You want to shop the bay a while for this, got a like new one for $150 Karl |
#8
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Converting a manual hydraulic press to hydraulic pump
On Fri, 27 Jul 2012 08:57:25 -0500, Karl Townsend
wrote: Enerpac units are PERFECT for this conversion. Taht's what i did on my press. You need to be able to move the cylinder one RCH at a time. The enerpac air unit will do one stroke. Or put the peddle all the way down and its willl move quickly. For a 50 ton cylinder, you'll need a large capacity unit to get much stroke. Karl Iggy, What Karl says about the Enerpac pump is right on. I used to use a 40 ton hydraulic press with an Enerpac air over oil pump to straighten shafts. I could feather the pump control such that the ram would only move .001" at a time. All the electric motor powered presses I've used haven't had such fine control. Not even close. When straightening something once the part starts to yield only very small movements of the ram are needed. With a system that doesn't have such fine control it is very hard to straighten things accurately. And this fine movement is also quite valuable when pressing in bushings and bearings. A ram that moves too fast can easily damage and quickly damage the parts you are trying to press. The Enerpac unit had the double advantage of fast movement when desired when the ram is under light load and fine control once needed. Eric |
#9
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Converting a manual hydraulic press to hydraulic pump
On Thursday, July 26, 2012 8:08:07 PM UTC-7, Ignoramus17155 wrote:
We have a very good hydraulic press, it is for sale, but I am itching to sell all other presses and requisition this one for our use. http://yabe.chudov.com/Dake-50-Ton-P...9/IMG_9535.JPG The problem is that it is a manual press and we'd like it to be powered. It is a regular manual type control with a lever style pump and a valve. You might not like the motorized variant as much as you think. Usually, the manual pump is a two-stage type, with high fluid displacement per stroke when you want the piston to move, and low fluid displacement per stroke when you want the pressure to rise. The motorized pump would usually be a ONE-stage pump, and not as easy to control when it got near the pressure or displacement you wanted to attain. If you're watching a force or stroke gage to hit some magic correct number, the manual pump is what you want to have your hands on. |
#10
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Converting a manual hydraulic press to hydraulic pump
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#11
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Converting a manual hydraulic press to hydraulic pump
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