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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Mill or lathe?
This question is probably akin to: "How long is a piece of string?".
However, having done as much research as I reasonably can and with no local resources to fall back upon I feel compelled to ask this he If you had to equip a small workshop dealing mainly with hobby manufacture of small parts, space being at a premium as well as finances, would you: a) Buy a lathe first b) Buy a mill first c) Buy a combination machine Then, of course, the question is which ones. Here is a current crop of lathes available on EBay: http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=017 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=013 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=017 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=023 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=007 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=012 Forget for a moment issues like shipping from Australia etc. I guess I am trying to get a better handle on what I should be focusing on in future. I tried to find courses locally on either milling or lathe but without success. For instance if I understood some of the recent threads correctly, a big lathe is not necessarily the way to go as it will not handle small work. Then of course the question is how small is big enough etc, etc. I shall be grateful for any advice. -- Michael Koblic, Campbell River, BC |
#2
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Mill or lathe?
On Mon, 18 Aug 2008 22:01:03 -0700, "Michael Koblic"
wrote: This question is probably akin to: "How long is a piece of string?". However, having done as much research as I reasonably can and with no local resources to fall back upon I feel compelled to ask this he If you had to equip a small workshop dealing mainly with hobby manufacture of small parts, space being at a premium as well as finances, would you: a) Buy a lathe first b) Buy a mill first c) Buy a combination machine Then, of course, the question is which ones. Here is a current crop of lathes available on EBay: http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=017 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=013 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=017 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=023 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=007 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=012 Forget for a moment issues like shipping from Australia etc. I guess I am trying to get a better handle on what I should be focusing on in future. I tried to find courses locally on either milling or lathe but without success. For instance if I understood some of the recent threads correctly, a big lathe is not necessarily the way to go as it will not handle small work. Then of course the question is how small is big enough etc, etc. I shall be grateful for any advice. It really depends on the parts you are going to make. Are there more mill parts, or lathe parts? You can mill on a lathe sorta..and you can turn on a mill..kinda sorta Combination machines give you the worst of both millers and lathes. This is actually a decent enough lathe... http://cgi.ebay.ca/JET-1440D-GAP-BED-METAL-LATHE-EXCELLENT-TOOLED-UP_W0QQitemZ250282811274QQihZ015QQcategoryZ97230QQ ssPageNameZWDVWQQrdZ1QQcmdZViewItem #1 question...what is the biggest part you are likely to very turn on a lathe, both diameter and length? Id say that for most hobby work...a 12x24 or 13 x 36 would hande 99.99% of everything most folks will be doing. Next big question..are you needing to work in metric, or English units? Many lathes wont do metric and if they do...they dont do English. Since the value of the dollar is low now compared to the Canadian...lots of lathes available in California, if you are in BC..its entirely doable. http://cgi.ebay.com/JET-MDL-GH-1340A-GEARED-HEAD-ENGINE-LATHE_W0QQitemZ150282132644QQcmdZViewItem?hash=ite m150282132644&_trkparms=72%3A552%7C39%3A1%7C66%3A2 %7C65%3A12%7C240%3A1308&_trksid=p4011.c0.m14 Gunner The hottest places in hell are reserved for those who in times of great moral crisis maintain their neutrality", John F. Kennedy. |
#3
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Mill or lathe?
On Mon, 18 Aug 2008 22:01:03 -0700, "Michael Koblic"
wrote: Then, of course, the question is which ones. Here is a current crop of lathes available on EBay: http://cgi.ebay.com/TAKISAWA-14-x-30-PRECISION-GEARED-HEAD-ENGINE-LATHE_W0QQitemZ360079672117QQcmdZViewItem?hash=ite m360079672117&_trkparms=72%3A552%7C39%3A1%7C66%3A2 %7C65%3A12%7C240%3A1308&_trksid=p3286.c0.m14 Good ****, Maynard. The hottest places in hell are reserved for those who in times of great moral crisis maintain their neutrality", John F. Kennedy. |
#4
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Mill or lathe?
I would buy a good mill, first. My mill gets used quite a bit for all
sorts of things. Much more so than the lathe. -- Due to extreme spam originating from Google Groups, and their inattention to spammers, I and many others block all articles originating from Google Groups. If you want your postings to be seen by more readers you will need to find a different means of posting on Usenet. http://improve-usenet.org/ |
#5
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Mill or lathe?
Gunner Asch wrote:
On Mon, 18 Aug 2008 22:01:03 -0700, "Michael Koblic" wrote: Then, of course, the question is which ones. Here is a current crop of lathes available on EBay: http://cgi.ebay.com/TAKISAWA-14-x-30-PRECISION-GEARED-HEAD-ENGINE-LATHE_W0QQitemZ360079672117QQcmdZViewItem?hash=ite m360079672117&_trkparms=72%3A552%7C39%3A1%7C66%3A2 %7C65%3A12%7C240%3A1308&_trksid=p3286.c0.m14 Good ****, Maynard. The hottest places in hell are reserved for those who in times of great moral crisis maintain their neutrality", John F. Kennedy. Nice looking lathe, shame about the butchery around the collet closer. It may be cosmetic and hopefully doesn't indicate the regard held for the rest of the lathe if any other work has been done. |
#6
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Mill or lathe?
On Mon, 18 Aug 2008 22:01:03 -0700, "Michael Koblic"
wrote: This question is probably akin to: "How long is a piece of string?". However, having done as much research as I reasonably can and with no local resources to fall back upon I feel compelled to ask this he If you had to equip a small workshop dealing mainly with hobby manufacture of small parts, space being at a premium as well as finances, would you: a) Buy a lathe first b) Buy a mill first c) Buy a combination machine buy a lathe and a vertical slide and you also have the equivalent of a small mill. Stealth Pilot |
#7
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Mill or lathe?
On Aug 19, 1:01 am, "Michael Koblic" wrote:
This question is probably akin to: "How long is a piece of string?". However, having done as much research as I reasonably can and with no local resources to fall back upon I feel compelled to ask this he If you had to equip a small workshop dealing mainly with hobby manufacture of small parts, space being at a premium as well as finances, would you: a) Buy a lathe first b) Buy a mill first c) Buy a combination machine .... Michael Koblic, Campbell River, BC To oversimplify, a lathe makes moving parts that transmit power and a mill makes the stationary structures that hold them. The small companies I've worked for typically made their structures on a mill and bought the round moving parts, or occasionally had a small local shop make them. I've seen very little lathe work within those companies, even the one developing ink-jet printers. OTOH the clock and model engine makers seem able to do everything on a lathe. I've used a Smithy lathe, an RF-31 mill-drill and the smallest Enco knee mill, 100-5100, which Grizzly now sells. While they weren't nearly as well made and nice to operate as my old Clausing mill and South Bend lathe they did the job well enough after I figured out their peculiarities and weaknesses. I also used a Prazi lathe clone which was OK for small parts and the Sherline mill and lathe which were ridiculously inadequate even for the electronics parts I was making. I originally learned machining on a 15" lathe and Bridgeport. I think they are the right size for an inventor or commercial research and development, the maximum for a hobbyist and difficult to stuff into a basement. Smaller machines like mine are more fun to use. I could have made the parts for my front end loader and sawmill with a bandsaw and drill press by redesigning them and buying new valves and cylinders instead of adapting used ones. Otherwise I mainly used the mill to drill accurately sized and located parallel holes, the lathe for grease passages in the pivot pins. Usually I visit a local supply house first, buy whatever shafting, bearings or hydraulics they have or can order, then design the machine to fit them. All I need to know beforehand is what size shaft will handle the horsepower and speed. I can figure out the details at the counter. Tell us what you're doing. Are you building new stuff (mill) or replacing worn parts (lathe)? Depending on your interests there may be ways to do the work of a lathe on a mill or vice-versa. For instance you can turn a snap-ring groove on a short shaft by chucking it in a mill collet, or machine flat surfaces on small parts on a lathe face plate. You can thread the end of a shaft to attach something, or drill and pin it. These substitutions can let you live with only one machine tool if you can adapt to them. Jim Wilkins Clicked 'Send', results inconclusive. |
#8
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Mill or lathe?
On Tue, 19 Aug 2008 12:40:41 +0100, David Billington
wrote: Gunner Asch wrote: On Mon, 18 Aug 2008 22:01:03 -0700, "Michael Koblic" wrote: Then, of course, the question is which ones. Here is a current crop of lathes available on EBay: http://cgi.ebay.com/TAKISAWA-14-x-30-PRECISION-GEARED-HEAD-ENGINE-LATHE_W0QQitemZ360079672117QQcmdZViewItem?hash=ite m360079672117&_trkparms=72%3A552%7C39%3A1%7C66%3A2 %7C65%3A12%7C240%3A1308&_trksid=p3286.c0.m14 Good ****, Maynard. The hottest places in hell are reserved for those who in times of great moral crisis maintain their neutrality", John F. Kennedy. Nice looking lathe, shame about the butchery around the collet closer. It may be cosmetic and hopefully doesn't indicate the regard held for the rest of the lathe if any other work has been done. Hey David, Yeah. Makes me think that they may have had, or tried, a power collet closer at one time. Webb is pretty good stuff, but I'd question the 1-1/8 spindle bore. Doesn't seem quite as big as it needs to be for 5C collets does it? And the chuck mounting is quite a bit rarer than the D1-4's common on this size and so easily found available used. No tooling either, although I would trust Reliable to give you everything that came with it. Take care. Brian Lawson, Bothwell, Ontario. |
#9
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Mill or lathe?
Tell us roughly where you are. Who knows, one of us may live a mile
(km?) away or closer! How small is "small"?. If you are going to make parts for a bicycle, then any lathe you listed is small enough. If you are going to make parts for a watch, then that's a different story. You have listed quite a variety of lathe sizes here. I have an old Atlas 10 inch lathe and I can turn a sharp point on a piece of 1/18" diameter tool steel. I seldom use speeds of over 1000 rpm. But if you are constantly turning tiny things, sure, smaller is better. If you see yourself every turning things a couple of inches in diameter or bigger, I'd go with a 10 inch lathe. But if you get a used one, then you immediately have the issue of chuck quality, collets, etc.. You can easily pay as much for a new 3 jaw chuck and a set of collets as you did for the lathe. As you probably know, you can easily invest more in the tooling than you have in the original piece of equipment. I know I did. I don't have any personal experience with the combination machines. They have always looked like a neat solution to your problem, but they certainly are a "compromise" machine. If you consider getting one, I'd try to get a feel for the rigidity of the one you want. The tool posts are always so high in the air that I can't see how they can take very large accurate cuts on steel parts. I know I probably will get a lot of heat for this, but if you get a small lathe, you can forget about carbide inserted tooling for the most part. You will need sharper tool geometry than carbide will permit to minimize springiness and the lack of predictable accuracy that follows. You can mill on a lathe, but you can't do much turning on a mill. Consider putting an adverstisement in your local papers to look for others in your area who do what you want to do. I'll bet there are people not far away who could help you in this area. If there are any secondary schools in your area that do have machine shop facilities, how about contacting the school and talking to the shop teachers. Maybe you could make a connection there? Finally: Nothing is forever. Get something and get started. Save the mill for later. Pete Stanaitis --------------------------------------- Michael Koblic wrote: snip If you had to equip a small workshop dealing mainly with hobby manufacture of small parts, space being at a premium as well as finances, would you: a) Buy a lathe first b) Buy a mill first c) Buy a combination machine snip |
#10
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Mill or lathe?
"Michael Koblic" wrote in message
... This question is probably akin to: "How long is a piece of string?". A piece of string is precisely 12.203452345928345623762358697 inches long. A-nuther piece of string may be a different length. |
#11
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Mill or lathe?
On Tue, 19 Aug 2008 01:56:24 -0700, with neither quill nor qualm,
Gunner Asch quickly quoth: On Mon, 18 Aug 2008 22:01:03 -0700, "Michael Koblic" wrote: Then, of course, the question is which ones. Here is a current crop of lathes available on EBay: http://cgi.ebay.com/TAKISAWA-14-x-30-PRECISION-GEARED-HEAD-ENGINE-LATHE_W0QQitemZ360079672117QQcmdZViewItem?hash=ite m360079672117&_trkparms=72%3A552%7C39%3A1%7C66%3A2 %7C65%3A12%7C240%3A1308&_trksid=p3286.c0.m14 Good ****, Maynard. I wonder how many of those 32 bids are shills, given the bidders' histories of zero and minus one auctions. =:-o -- It is pretty hard to tell what does bring happiness; poverty and wealth have both failed. -- Kin Hubbard |
#12
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Mill or lathe?
Michael Koblic wrote:
This question is probably akin to: "How long is a piece of string?". No, there is ONE correct answer to the string question, but the lathe/mill answer is "it depends on what you make!" However, having done as much research as I reasonably can and with no local resources to fall back upon I feel compelled to ask this he If you had to equip a small workshop dealing mainly with hobby manufacture of small parts, space being at a premium as well as finances, would you: a) Buy a lathe first b) Buy a mill first c) Buy a combination machine Answer C is definitely out, unless your shop is limited to the floor of a small closet. They are awful, I could write a long article on why, but generally there are big limitations on workpiece size and adjustment of height range of the head. We have one of those combo machines just like your 3rd link at work, it is abominable. No head height adjustment at all! It is not a REALLY bad lathe, but nearly worthless as a mill. I take work home to do because I'd rather do "work work" in my free time than use that klunker. It is also just a poorly made piece of Chinese crap that will give you a lot of maintenance headaches if you use it a lot. Just dumping on this particular item as I know how bad it is. (Also calling it a 16" lathe with a 3" chuck is quite funny! Maybe you could turn wooden bowls on it, but no way could it turn a 16" piece of steel. If you make a lot of round parts, then a lathe is a good choice. If you make a lot of rectangular parts, a lathe is the wrong tool. Either machine can serve as the other in a pinch. I made some serious lathe parts on my mill when I needed spherical ends, basically I was making ball joints, and didn't have a radius turning attachment. But, I had a CNC mill. Put work in spindle, mount lathe tool in mill vise, and go to it. So, I can't go further without knowing what you need to make. I make a lot of machine panels and electronic cabinets out of sheet metal, a mill is clearly the tool of choice for that. So, years ago, when I started out, I bought the mill first, then the lathe. The only advice for the mill is check the X-Y travels and think carefully about the biggest work you will need to make, and also avoid those round-ram "mill-drills" as the head loses the X-Y alignment any time you raise or lower the head. |
#13
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Mill or lathe?
On Aug 19, 12:05 pm, Jon Elson wrote:
Michael Koblic wrote: This question is probably akin to: "How long is a piece of string?". No, there is ONE correct answer to the string question, but the lathe/mill answer is "it depends on what you make!" However, having done as much research as I reasonably can and with no local resources to fall back upon I feel compelled to ask this he If you had to equip a small workshop dealing mainly with hobby manufacture of small parts, space being at a premium as well as finances, would you: a) Buy a lathe first b) Buy a mill first c) Buy a combination machine Answer C is definitely out, unless your shop is limited to the floor of a small closet. They are awful, I could write a long article on why, but generally there are big limitations on workpiece size and adjustment of height range of the head. We have one of those combo machines just like your 3rd link at work, it is abominable. No head height adjustment at all! It is not a REALLY bad lathe, but nearly worthless as a mill. I take work home to do because I'd rather do "work work" in my free time than use that klunker. It is also just a poorly made piece of Chinese crap that will give you a lot of maintenance headaches if you use it a lot. Just dumping on this particular item as I know how bad it is. (Also calling it a 16" lathe with a 3" chuck is quite funny! Maybe you could turn wooden bowls on it, but no way could it turn a 16" piece of steel. If you make a lot of round parts, then a lathe is a good choice. If you make a lot of rectangular parts, a lathe is the wrong tool. Either machine can serve as the other in a pinch. I made some serious lathe parts on my mill when I needed spherical ends, basically I was making ball joints, and didn't have a radius turning attachment. But, I had a CNC mill. Put work in spindle, mount lathe tool in mill vise, and go to it. So, I can't go further without knowing what you need to make. I make a lot of machine panels and electronic cabinets out of sheet metal, a mill is clearly the tool of choice for that. So, years ago, when I started out, I bought the mill first, then the lathe. The only advice for the mill is check the X-Y travels and think carefully about the biggest work you will need to make, and also avoid those round-ram "mill-drills" as the head loses the X-Y alignment any time you raise or lower the head. Actually one can do quite a bit of turning work on a horizontal mill, even turning between centres. I have a small Japanese H mill with vertical head and it is ideal for me. Son and I regularly re-machine brake rotors for our RX7s. As was pointed out above you have to decide what work is most prevalent, precision turning ie. fitting round parts together for sliding, press, or transition fits. Ability to turn accurate dia. and holes is vital if you plan on using commercial items such as ball bearings. If this is the case, get a lathe first. A decent sized lathe, say a robust 10" lathe and larger equipped with a good milling attachment will permit milling of smallish parts with reasonable accuracy. If your parts have many flat features and bores of various sizes then a mill first is the way to go. Here I am swimming against the stream in advising a horizontal mill which for my money is more VERSATILE than a vertical mill. By placing a faceplate or chuck in the H spindle it makes a pretty decent lathe for short parts. Add a boring head and you have a small horizontal boring mill. A horizontal mill will do everything that a vertical mill will do, but NOT VICE VERSA! It is agreed that a vertical mill is more CONVENIENT for many milling operations... That's why I have a vertical head on mine. But if we are talking about versatility, my advice/opinion stands. Although there are many here advocating "bigger is better", on a lathe that isn't necessarily so. Turning small dia. on a large lathe is a royal pain because the top speed is too low for efficient chip flow. Even though my 10" lathe has a top speed of 2500 rpm, I also have a watchmaker's lathe with a top speed in excess of 10,000 rpm. For turning and drilling small parts it is a real joy to use. I build models, the largest of which is a 3/4' scale (1/16" to the foot) Hudson steam locomotive. And we turn brake rotors. Repair stuff, make custom components for whatever, build stirling/hot air engines. My equipment, backed by a full complement of attachments many home- built, is a 10" EMCO-MAIER lathe of 1976 vintage. A Japanese H mill 6" x 20" table with V head, 1960's vintage. A post type vertical mill built from a robust X-Y table and the milling head that came with the lathe. 1950's bench type drill press, Atlas 7" shaper, 12 Rockwell bandsaw converted to metal cutting, small gear hobbing machine, homebuilt blade welder and EDM machine, brazing/silver soldering equipment, and lately a home-built tig welder Son built from my father's old Lincoln Tombstone. With this equipment there is very little we can't do, and except for the welder, it all fits into a 13' x 14' basement shop suitable for 2 people working, 3 if they are good friends :-)). Decisions decisions. Perhaps if you could elaborate on your interests we could give you more specific answers. Wolfgang |
#14
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Mill or lathe?
Michael Koblic wrote:
This question is probably akin to: "How long is a piece of string?". However, having done as much research as I reasonably can and with no local resources to fall back upon I feel compelled to ask this he If you had to equip a small workshop dealing mainly with hobby manufacture of small parts, space being at a premium as well as finances, would you: a) Buy a lathe first b) Buy a mill first c) Buy a combination machine Then, of course, the question is which ones. Here is a current crop of lathes available on EBay: http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=017 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=013 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=017 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=023 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=007 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=012 Forget for a moment issues like shipping from Australia etc. I guess I am trying to get a better handle on what I should be focusing on in future. I tried to find courses locally on either milling or lathe but without success. For instance if I understood some of the recent threads correctly, a big lathe is not necessarily the way to go as it will not handle small work. Then of course the question is how small is big enough etc, etc. I shall be grateful for any advice. Per the tenor of the group, a string is as long as it is. If I were just making car parts I'd go with a mill. Every bit of car-part stuff I've made has been turned, and it all would have come out better on a mill. Since I'm (very slowly) teaching myself how to build small engines, I bought a combination machine, which was a big mistake. I wish that instead I'd spent my money on a lathe and a milling attachment -- if you choose your designs carefully, you can build working engines on just a lathe. One day I'll get a mill, then I'll get a real lathe, then I'll have a party when I dispose of the damn Smithy. -- Tim Wescott Wescott Design Services http://www.wescottdesign.com Do you need to implement control loops in software? "Applied Control Theory for Embedded Systems" gives you just what it says. See details at http://www.wescottdesign.com/actfes/actfes.html |
#15
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Mill or lathe?
you would do much better to describe the work, materials involved, quality
needed, quantity of parts... "Michael Koblic" wrote in message ... This question is probably akin to: "How long is a piece of string?". However, having done as much research as I reasonably can and with no local resources to fall back upon I feel compelled to ask this he If you had to equip a small workshop dealing mainly with hobby manufacture of small parts, space being at a premium as well as finances, would you: a) Buy a lathe first b) Buy a mill first c) Buy a combination machine Then, of course, the question is which ones. Here is a current crop of lathes available on EBay: http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=017 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=013 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=017 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=023 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=007 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=012 Forget for a moment issues like shipping from Australia etc. I guess I am trying to get a better handle on what I should be focusing on in future. I tried to find courses locally on either milling or lathe but without success. For instance if I understood some of the recent threads correctly, a big lathe is not necessarily the way to go as it will not handle small work. Then of course the question is how small is big enough etc, etc. I shall be grateful for any advice. -- Michael Koblic, Campbell River, BC |
#16
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Mill or lathe?
On Tue, 19 Aug 2008 12:40:41 +0100, David Billington
wrote: Gunner Asch wrote: On Mon, 18 Aug 2008 22:01:03 -0700, "Michael Koblic" wrote: Then, of course, the question is which ones. Here is a current crop of lathes available on EBay: http://cgi.ebay.com/TAKISAWA-14-x-30-PRECISION-GEARED-HEAD-ENGINE-LATHE_W0QQitemZ360079672117QQcmdZViewItem?hash=ite m360079672117&_trkparms=72%3A552%7C39%3A1%7C66%3A2 %7C65%3A12%7C240%3A1308&_trksid=p3286.c0.m14 Good ****, Maynard. The hottest places in hell are reserved for those who in times of great moral crisis maintain their neutrality", John F. Kennedy. Nice looking lathe, shame about the butchery around the collet closer. It may be cosmetic and hopefully doesn't indicate the regard held for the rest of the lathe if any other work has been done. Actually pretty common. Thats an aftermarket collet closer, probably a Royal or JFK, and that sort of cutout is pretty common on most lathes Ive seen that had an aftermarket CC installed. In fact..most look FAR worse...shrug Its only a fiberglass cover. Machine shops have drill motors (sometimes) but they seldom have a sabre saw. Gunner The hottest places in hell are reserved for those who in times of great moral crisis maintain their neutrality", John F. Kennedy. |
#17
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Mill or lathe?
On Tue, 19 Aug 2008 09:09:58 -0400, Brian Lawson
wrote: Then, of course, the question is which ones. Here is a current crop of lathes available on EBay: http://cgi.ebay.com/TAKISAWA-14-x-30-PRECISION-GEARED-HEAD-ENGINE-LATHE_W0QQitemZ360079672117QQcmdZViewItem?hash=ite m360079672117&_trkparms=72%3A552%7C39%3A1%7C66%3A2 %7C65%3A12%7C240%3A1308&_trksid=p3286.c0.m14 Good ****, Maynard. The hottest places in hell are reserved for those who in times of great moral crisis maintain their neutrality", John F. Kennedy. Nice looking lathe, shame about the butchery around the collet closer. It may be cosmetic and hopefully doesn't indicate the regard held for the rest of the lathe if any other work has been done. Hey David, Yeah. Makes me think that they may have had, or tried, a power collet closer at one time. Webb is pretty good stuff, but I'd question the 1-1/8 spindle bore. Thats about the average size for 5C bores. Allows you to sometimes use a 1 1/16th collet. What they did was measure the ass end of the spindle bore, made a best guess, and not the front. I know how Reliable does things..... Doesn't seem quite as big as it needs to be for 5C collets does it? And the chuck mounting is quite a bit rarer than the D1-4's common on this size and so easily found available used. Still common enough. No tooling either, although I would trust Reliable to give you everything that came with it. KDK 100 series or Nix (KDK clone) set of tool holders have been pretty common on Ebay recently. A KDK 150 series MAY..MAY fit...probably not, maybe ...on this lathe. Take care. Brian Lawson, Bothwell, Ontario. The hottest places in hell are reserved for those who in times of great moral crisis maintain their neutrality", John F. Kennedy. |
#18
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Mill or lathe?
Michael Koblic wrote:
This question is probably akin to: "How long is a piece of string?". However, having done as much research as I reasonably can and with no local resources to fall back upon I feel compelled to ask this he If you had to equip a small workshop dealing mainly with hobby manufacture of small parts, space being at a premium as well as finances, would you: a) Buy a lathe first b) Buy a mill first c) Buy a combination machine I started with a Wards (Logan) 10X31 lathe , and recently added a benchtop mill (RF45 clone) . I also have quite a bit of other stuff , a fairly well equipped metalworking hobby shop , all in a shed that's 8 X 12 . Organization and wall cabinets/shelving are the key to maximizing small spaces . -- Snag even got a wireless computer connection out there ... |
#19
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Mill or lathe?
On Tue, 19 Aug 2008 08:27:28 -0700, Larry Jaques
wrote: On Tue, 19 Aug 2008 01:56:24 -0700, with neither quill nor qualm, Gunner Asch quickly quoth: On Mon, 18 Aug 2008 22:01:03 -0700, "Michael Koblic" wrote: Then, of course, the question is which ones. Here is a current crop of lathes available on EBay: http://cgi.ebay.com/TAKISAWA-14-x-30-PRECISION-GEARED-HEAD-ENGINE-LATHE_W0QQitemZ360079672117QQcmdZViewItem?hash=ite m360079672117&_trkparms=72%3A552%7C39%3A1%7C66%3A2 %7C65%3A12%7C240%3A1308&_trksid=p3286.c0.m14 Good ****, Maynard. I wonder how many of those 32 bids are shills, given the bidders' histories of zero and minus one auctions. =:-o Its Reliable Tools...think they woul shill bid? Its been alleged quite widely...that yes...they do indeed. As has been my experience in dealing with them on some items, "sold" and found sitting in their warehouse a year later...ebay sticker still attatched.... The hottest places in hell are reserved for those who in times of great moral crisis maintain their neutrality", John F. Kennedy. |
#20
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Mill or lathe?
Gunner Asch wrote:
On Tue, 19 Aug 2008 12:40:41 +0100, David Billington wrote: Gunner Asch wrote: On Mon, 18 Aug 2008 22:01:03 -0700, "Michael Koblic" wrote: Then, of course, the question is which ones. Here is a current crop of lathes available on EBay: http://cgi.ebay.com/TAKISAWA-14-x-30-PRECISION-GEARED-HEAD-ENGINE-LATHE_W0QQitemZ360079672117QQcmdZViewItem?hash=ite m360079672117&_trkparms=72%3A552%7C39%3A1%7C66%3A2 %7C65%3A12%7C240%3A1308&_trksid=p3286.c0.m14 Good ****, Maynard. The hottest places in hell are reserved for those who in times of great moral crisis maintain their neutrality", John F. Kennedy. Nice looking lathe, shame about the butchery around the collet closer. It may be cosmetic and hopefully doesn't indicate the regard held for the rest of the lathe if any other work has been done. Actually pretty common. Thats an aftermarket collet closer, probably a Royal or JFK, and that sort of cutout is pretty common on most lathes Ive seen that had an aftermarket CC installed. In fact..most look FAR worse...shrug Its only a fiberglass cover. Machine shops have drill motors (sometimes) but they seldom have a sabre saw. Gunner The hottest places in hell are reserved for those who in times of great moral crisis maintain their neutrality", John F. Kennedy. I'll give you that as you have far more experience with these things from what I read here. I would make it clean and neat or it would annoy me but that's not really a problem if it is functional. I do work for myself and others and try to maintain a high standard that I am happy with or they can get someone else to do it. Regarding the cover, I had assumed from the picture that it was cast aluminium, or aluminum for the US market, due to the apparent finish and as the collet closer looks to be mounted to it so a hefty piece of fibreglass if so like old corvettes. |
#21
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Mill or lathe?
"Michael Koblic" wrote:
This question is probably akin to: "How long is a piece of string?". However, having done as much research as I reasonably can and with no local resources to fall back upon I feel compelled to ask this he If you had to equip a small workshop dealing mainly with hobby manufacture of small parts, space being at a premium as well as finances, would you: a) Buy a lathe first b) Buy a mill first c) Buy a combination machine d) buy a lathe and a mill. I'd look at what projects interest you and decide which machine to get first if that is what you can afford. I bought a mill first. I've used it for lathe work. It will do some of it but I have to tell you, most of the time, a mill truely sucks as a lathe. I bet a guy trying to mill on a lathe would tell you that a lathe really sucks as a mill. If I had to do this again, I'd buy whatever machine type was available first and then get the other type. Now if you are making fairly small stuff, I have seen impressive work from combination machines. Just not very big work. Wes |
#22
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Mill or lathe?
A bit cryptic but if you do round parts get a lathe and if you do flat
parts get a mill. Round parts are things with threads, fittings, etc. Flat parts are those with flat surfaces, holes, slots and similar. Michael Koblic wrote: This question is probably akin to: "How long is a piece of string?". However, having done as much research as I reasonably can and with no local resources to fall back upon I feel compelled to ask this he If you had to equip a small workshop dealing mainly with hobby manufacture of small parts, space being at a premium as well as finances, would you: a) Buy a lathe first b) Buy a mill first c) Buy a combination machine Then, of course, the question is which ones. Here is a current crop of lathes available on EBay: http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=017 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=013 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=017 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=023 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=007 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=012 Forget for a moment issues like shipping from Australia etc. I guess I am trying to get a better handle on what I should be focusing on in future. I tried to find courses locally on either milling or lathe but without success. For instance if I understood some of the recent threads correctly, a big lathe is not necessarily the way to go as it will not handle small work. Then of course the question is how small is big enough etc, etc. I shall be grateful for any advice. |
#23
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Mill or lathe?
On 2008-08-20, RoyJ wrote:
A bit cryptic but if you do round parts get a lathe and if you do flat parts get a mill. Round parts are things with threads, fittings, etc. Flat parts are those with flat surfaces, holes, slots and similar. But what about round things with holes? i Michael Koblic wrote: This question is probably akin to: "How long is a piece of string?". However, having done as much research as I reasonably can and with no local resources to fall back upon I feel compelled to ask this he If you had to equip a small workshop dealing mainly with hobby manufacture of small parts, space being at a premium as well as finances, would you: a) Buy a lathe first b) Buy a mill first c) Buy a combination machine Then, of course, the question is which ones. Here is a current crop of lathes available on EBay: http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=017 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=013 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=017 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=023 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=007 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=012 Forget for a moment issues like shipping from Australia etc. I guess I am trying to get a better handle on what I should be focusing on in future. I tried to find courses locally on either milling or lathe but without success. For instance if I understood some of the recent threads correctly, a big lathe is not necessarily the way to go as it will not handle small work. Then of course the question is how small is big enough etc, etc. I shall be grateful for any advice. -- Due to extreme spam originating from Google Groups, and their inattention to spammers, I and many others block all articles originating from Google Groups. If you want your postings to be seen by more readers you will need to find a different means of posting on Usenet. http://improve-usenet.org/ |
#24
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Mill or lathe?
On Tue, 19 Aug 2008 23:09:55 +0100, David Billington
wrote: Actually pretty common. Thats an aftermarket collet closer, probably a Royal or JFK, and that sort of cutout is pretty common on most lathes Ive seen that had an aftermarket CC installed. In fact..most look FAR worse...shrug Its only a fiberglass cover. Machine shops have drill motors (sometimes) but they seldom have a sabre saw. Gunner The hottest places in hell are reserved for those who in times of great moral crisis maintain their neutrality", John F. Kennedy. I'll give you that as you have far more experience with these things from what I read here. I would make it clean and neat or it would annoy me but that's not really a problem if it is functional. I do work for myself and others and try to maintain a high standard that I am happy with or they can get someone else to do it. Regarding the cover, I had assumed from the picture that it was cast aluminium, or aluminum for the US market, due to the apparent finish and as the collet closer looks to be mounted to it so a hefty piece of fibreglass if so like old corvettes. Looking at it again..it is cast aluminum. But yes..such is all to common in good machine shops Gunner The hottest places in hell are reserved for those who in times of great moral crisis maintain their neutrality", John F. Kennedy. |
#25
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Mill or lathe?
Lathe.
Ignoramus31289 wrote: On 2008-08-20, RoyJ wrote: A bit cryptic but if you do round parts get a lathe and if you do flat parts get a mill. Round parts are things with threads, fittings, etc. Flat parts are those with flat surfaces, holes, slots and similar. But what about round things with holes? i Michael Koblic wrote: This question is probably akin to: "How long is a piece of string?". However, having done as much research as I reasonably can and with no local resources to fall back upon I feel compelled to ask this he If you had to equip a small workshop dealing mainly with hobby manufacture of small parts, space being at a premium as well as finances, would you: a) Buy a lathe first b) Buy a mill first c) Buy a combination machine Then, of course, the question is which ones. Here is a current crop of lathes available on EBay: http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=017 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=013 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=017 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=023 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=007 http://cgi.ebay.ca/ws/eBayISAPI.dll?...MEWA:IT&ih=012 Forget for a moment issues like shipping from Australia etc. I guess I am trying to get a better handle on what I should be focusing on in future. I tried to find courses locally on either milling or lathe but without success. For instance if I understood some of the recent threads correctly, a big lathe is not necessarily the way to go as it will not handle small work. Then of course the question is how small is big enough etc, etc. I shall be grateful for any advice. |
#26
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Mill or lathe?
"Jon" wrote in message news:vJFqk.297$lf2.56@trnddc07... you would do much better to describe the work, materials involved, quality needed, quantity of parts... First of all, I would like to thank everybody for the overwhelming response and a thoughtful approach on everyone's part. As picture is worth a thousand words, here is some of the stuff I do: http://www.flickr.com/photos/2768312...7605638700703/ I am sure that these will sway the answers to the lathe side on account of most things being round, however consider that I use * what is available* and *what is cheap*. So mild steel most often, occasionally brass. Many a time something grabs me in a garage sale and is put away for later use when I suddenly find its place in a project. I am located about half-way up the Vancouver Island. I have had people make things for me in the past: The largest dial wheel (Thames) was machined for me in a Quesnel machine shop. It cost me $30 in 1994 dollars. The final piece is still around admired by many who are unwilling to part with the $195. At one stage I was toying with the idea of having the face designs etched by laser, however the cost of this process would have rendered the smaller pieces uneconomical. Thus in general I would prefer to do as much of my own work as possible. Also it is an excuse to spend large sums on tools. At this point I am still at a stage of collecting information and, as somebody said, there are still a few avenues open for me to get my hands on a lathe or a mill for a trial. There is no rush. Until then I shall stick with the 18th century methods :-) -- Michael Koblic, Campbell River, BC |
#27
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Mill or lathe?
Very nice!
You are going to want a standard size mill with a rotary table plus a lathe with suitable swing for your largest pieces. I suspect that you are not holding close tolerances so really expensive equipment is not necessary. But a CNC conversion is in your $$$$ future!!! Michael Koblic wrote: "Jon" wrote in message news:vJFqk.297$lf2.56@trnddc07... you would do much better to describe the work, materials involved, quality needed, quantity of parts... First of all, I would like to thank everybody for the overwhelming response and a thoughtful approach on everyone's part. As picture is worth a thousand words, here is some of the stuff I do: http://www.flickr.com/photos/2768312...7605638700703/ I am sure that these will sway the answers to the lathe side on account of most things being round, however consider that I use * what is available* and *what is cheap*. So mild steel most often, occasionally brass. Many a time something grabs me in a garage sale and is put away for later use when I suddenly find its place in a project. I am located about half-way up the Vancouver Island. I have had people make things for me in the past: The largest dial wheel (Thames) was machined for me in a Quesnel machine shop. It cost me $30 in 1994 dollars. The final piece is still around admired by many who are unwilling to part with the $195. At one stage I was toying with the idea of having the face designs etched by laser, however the cost of this process would have rendered the smaller pieces uneconomical. Thus in general I would prefer to do as much of my own work as possible. Also it is an excuse to spend large sums on tools. At this point I am still at a stage of collecting information and, as somebody said, there are still a few avenues open for me to get my hands on a lathe or a mill for a trial. There is no rush. Until then I shall stick with the 18th century methods :-) |
#28
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Mill or lathe?
Michael Koblic wrote:
"Jon" wrote in message news:vJFqk.297$lf2.56@trnddc07... you would do much better to describe the work, materials involved, quality needed, quantity of parts... First of all, I would like to thank everybody for the overwhelming response and a thoughtful approach on everyone's part. As picture is worth a thousand words, here is some of the stuff I do: http://www.flickr.com/photos/2768312...7605638700703/ I am sure that these will sway the answers to the lathe side on account of most things being round, however consider that I use * what is available* and *what is cheap*. So mild steel most often, occasionally brass. Many a time something grabs me in a garage sale and is put away for later use when I suddenly find its place in a project. I am located about half-way up the Vancouver Island. I have had people make things for me in the past: The largest dial wheel (Thames) was machined for me in a Quesnel machine shop. It cost me $30 in 1994 dollars. The final piece is still around admired by many who are unwilling to part with the $195. At one stage I was toying with the idea of having the face designs etched by laser, however the cost of this process would have rendered the smaller pieces uneconomical. Thus in general I would prefer to do as much of my own work as possible. Also it is an excuse to spend large sums on tools. At this point I am still at a stage of collecting information and, as somebody said, there are still a few avenues open for me to get my hands on a lathe or a mill for a trial. There is no rush. Until then I shall stick with the 18th century methods :-) Nice work, Michael. Jim |
#29
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Mill or lathe?
"RoyJ" wrote in message m... Very nice! You are going to want a standard size mill with a rotary table plus a lathe with suitable swing for your largest pieces. I suspect that you are not holding close tolerances so really expensive equipment is not necessary. But a CNC conversion is in your $$$$ future!!! Thank you. You are absolutely right - this equipment is essential! I shall tell my wife... Seriously though, you are right about the tolerances. The times I get frustrated is when I run into problems with symmetry rather than size not being quite right. Also matching angles - to get the gnomon to come out where it should there have to be sometimes 4 different angles just right. The smaller the piece the more critical it is. I have overcome many of these problems by designing things so that there is room for final adjustment but that goes only so far. Still, if it was easy what would be the point of doing it? -- Michael Koblic, Campbell River, BC |
#30
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Mill or lathe?
On Tue, 19 Aug 2008 14:57:45 -0700, with neither quill nor qualm,
Gunner Asch quickly quoth: On Tue, 19 Aug 2008 08:27:28 -0700, Larry Jaques wrote: On Tue, 19 Aug 2008 01:56:24 -0700, with neither quill nor qualm, Gunner Asch quickly quoth: On Mon, 18 Aug 2008 22:01:03 -0700, "Michael Koblic" wrote: Then, of course, the question is which ones. Here is a current crop of lathes available on EBay: http://cgi.ebay.com/TAKISAWA-14-x-30-PRECISION-GEARED-HEAD-ENGINE-LATHE_W0QQitemZ360079672117QQcmdZViewItem?hash=ite m360079672117&_trkparms=72%3A552%7C39%3A1%7C66%3A2 %7C65%3A12%7C240%3A1308&_trksid=p3286.c0.m14 Good ****, Maynard. I wonder how many of those 32 bids are shills, given the bidders' histories of zero and minus one auctions. =:-o Its Reliable Tools...think they woul shill bid? I hadn't noticed. Is this one of Al Whassisname's stores? Its been alleged quite widely...that yes...they do indeed. sigh As has been my experience in dealing with them on some items, "sold" and found sitting in their warehouse a year later...ebay sticker still attatched.... Bad juju, bwana. -- It is pretty hard to tell what does bring happiness; poverty and wealth have both failed. -- Kin Hubbard |
#31
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Mill or lathe?
On Tue, 19 Aug 2008 22:42:38 -0500, RoyJ
wrote: Very nice! You are going to want a standard size mill with a rotary table plus a lathe with suitable swing for your largest pieces. I suspect that you are not holding close tolerances so really expensive equipment is not necessary. Very nice indeed! and I agree..a decent mill with rotary table would be your first choice CLOSELY followed by a clunker lathe. Gunner The hottest places in hell are reserved for those who in times of great moral crisis maintain their neutrality", John F. Kennedy. |
#32
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Mill or lathe?
On Aug 19, 10:18 pm, "Michael Koblic" wrote:
As picture is worth a thousand words, here is some of the stuff I do: http://www.flickr.com/photos/2768312...7605638700703/ I am sure that these will sway the answers to the lathe side on account of most things being round, however consider that I use * what is available* and *what is cheap*. So mild steel most often, occasionally brass. Many a time something grabs me in a garage sale and is put away for later use when I suddenly find its place in a project...... There is no rush. Until then I shall stick with the 18th century methods :-) Michael Koblic, Campbell River, BC Nice work! Other than being round and artsy the parts aren't much different from electronic control panels; large and thin with free-hand shapes cut in them. They could be done on a low end mill-drill like the RF-31 and a rotary table with plywood top covers. You could make the gnomon on a very small lathe, turn the end of it in the mill, or get a rotary table that stands upright and put a chuck on it. You can cut a large variety of angled flats and curves with 5C collet blocks, which will hold a long one-piece rod. If you turn it on the mill don't let the stock extend more than 3 - 5 diameters from the collet and take light cuts. Otherwise the rod is likely to catch on the tool, bend, and then crash into the tool on the next revolution. It can bend the same way in a collet block but at least it isn't spinning. A lathe (or rotary table tailstock) supports both ends so you can cut anywhere along the rod. Old-time mechanics cut metal with hand held chisels on wood lathes. My small lathe is set up for similar work with a 1/2" drill chuck on the spindle and a Dremel drill on the tool post. I kept it after buying the larger South Bend because it spins much faster and disassembles easily to clean off grinding grit. A lathe is fairly easy to cobble up from a drill or motor if you don't need the precision bed. Free-hand milling is easier on a mill with a fairly short table so you can reach the cranks comfortably. That's one of the few things I don't like about a Bridgeport. The RF-31 I bought for electronics had enough table travel to drill both ends of a 19" rack panel but it was short enough that I could stand at either end of the table and turn the handle while watching the end mill approach a scribed line. I don't think a medium-sized lathe would help you much for these projects. Possibly a combo would work if you get a really good deal on a used one that doesn't have stripped gears. You could build up a wooden support table under the end mill and use the carriage feed to move the disk for engraving. The Smithy I used was an acceptable lathe but it was crudely finished and needed cleanup. If I owned it I could have made something useful out of it eventually. That shop had a CNC lathe and Bridgeport and I only used the Smithy when they were busy. I have an original, unused milling attachment for my South Bend. The first time I tried it I found out why it was unused. The carriage is meant to take downward thrust only and it jumps around from sideways milling forces. The clamps under the rear are only good enough for knurling. Jim Wilkins |
#33
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Mill or lathe?
On Aug 20, 8:49 am, Jim Wilkins wrote:
On Aug 19, 10:18 pm, "Michael Koblic" wrote: As picture is worth a thousand words, here is some of the stuff I do: http://www.flickr.com/photos/2768312...7605638700703/ I am sure that these will sway the answers to the lathe side on account of most things being round, however consider that I use * what is available* and *what is cheap*. So mild steel most often, occasionally brass. Many a time something grabs me in a garage sale and is put away for later use when I suddenly find its place in a project...... There is no rush. Until then I shall stick with the 18th century methods :-) Michael Koblic, Campbell River, BC Nice work! Other than being round and artsy the parts aren't much different from electronic control panels; large and thin with free-hand shapes cut in them. They could be done on a low end mill-drill like the RF-31 and a rotary table with plywood top covers. You could make the gnomon on a very small lathe, turn the end of it in the mill, or get a rotary table that stands upright and put a chuck on it. You can cut a large variety of angled flats and curves with 5C collet blocks, which will hold a long one-piece rod. If you turn it on the mill don't let the stock extend more than 3 - 5 diameters from the collet and take light cuts. Otherwise the rod is likely to catch on the tool, bend, and then crash into the tool on the next revolution. It can bend the same way in a collet block but at least it isn't spinning. A lathe (or rotary table tailstock) supports both ends so you can cut anywhere along the rod. Old-time mechanics cut metal with hand held chisels on wood lathes. My small lathe is set up for similar work with a 1/2" drill chuck on the spindle and a Dremel drill on the tool post. I kept it after buying the larger South Bend because it spins much faster and disassembles easily to clean off grinding grit. A lathe is fairly easy to cobble up from a drill or motor if you don't need the precision bed. Free-hand milling is easier on a mill with a fairly short table so you can reach the cranks comfortably. That's one of the few things I don't like about a Bridgeport. The RF-31 I bought for electronics had enough table travel to drill both ends of a 19" rack panel but it was short enough that I could stand at either end of the table and turn the handle while watching the end mill approach a scribed line. I don't think a medium-sized lathe would help you much for these projects. Possibly a combo would work if you get a really good deal on a used one that doesn't have stripped gears. You could build up a wooden support table under the end mill and use the carriage feed to move the disk for engraving. The Smithy I used was an acceptable lathe but it was crudely finished and needed cleanup. If I owned it I could have made something useful out of it eventually. That shop had a CNC lathe and Bridgeport and I only used the Smithy when they were busy. I have an original, unused milling attachment for my South Bend. The first time I tried it I found out why it was unused. The carriage is meant to take downward thrust only and it jumps around from sideways milling forces. The clamps under the rear are only good enough for knurling. Jim Wilkins MK, Nice work indeed! Looking at your work I would recommend a post-type milling machine with a very wide (Y direction) table, along with the largest rotary table you can handle/afford/fit. 12" diameter would not be too big. Fit motor drive to the rotary table if you can. Use a piece of MDF for custom work holding fixtures. With a little attention to fixturing, the production of those dials would be a breeze. Perhaps you should also consider a metal-cutting bandsaw to cut blanks from larger plate/sheet, although a recip. saw with appropriate blade would suffice. Because accuracy is not a primary concern, Ebay and other advertisers are your friends. For all that engraving it would be worthwhile to fit CNC control. Let us know what you decide. Wolfgang |
#34
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Mill or lathe?
"Gunner Asch" wrote in message ... Its Reliable Tools...think they woul shill bid? Its been alleged quite widely...that yes...they do indeed. As has been my experience in dealing with them on some items, "sold" and found sitting in their warehouse a year later...ebay sticker still attatched.... Am I mising something? If the shill bid wins the seller still has to pay EBay the final value fee, right? That has got to get expensive in the long run or if done with any frequency. Presumably the shill account will not be paying by PayPal :-) However, soon nobody will be allowed to use cheques or money orders anyway. -- Michael Koblic, Campbell River, BC |
#35
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Mill or lathe?
"Michael Koblic" wrote in message ... "Gunner Asch" wrote in message ... Its Reliable Tools...think they woul shill bid? Its been alleged quite widely...that yes...they do indeed. As has been my experience in dealing with them on some items, "sold" and found sitting in their warehouse a year later...ebay sticker still attatched.... my observation is that reliable tools gets top $ on their ebay auction - however, to their credit, if there is something wrong they make it right - I haven't bought a $$$ thing from them, but I did get a small tool holder, which they sent to me - it was damaged, I picked it up locally (when they still had a retail store) and they credited me immediately, no questions and I got some other stuff. ** Posted from http://www.teranews.com ** |
#36
Posted to rec.crafts.metalworking
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Mill or lathe?
Thank you.
There is a lot of information to digest. I have been all over Google to find out e.g. what the heck is a rotary table etc. :-). I am trying to relate it all to what I do and it always comes down to the same thing: I gotta see it! I believe there are some good videos out there I shall try to look at. Today, for instance, I cut off a lip off a small (9cm diameter) circular brass ashtray with a coping saw. That was easy. To restore a circular profile cleanly was done with some difficulty by rotating the ashtray with the edge along the disk sander. The clean up of the surface was even more tricky as the concave shape did not allow the use of my favorite pam sander: It was all done by hand and patience. Scotchbrite pads really helped. The result is not too bad and it is ready to receive a face of some sort. In relation to this thread I was wondering how the machinery would have helped. Would I be able to mill the circumference with greater precision on a rotary table? What about the surface - is milling the answer? I have been trying to find a way to spin these pieces at relatively low speeds and apply the abrasives to them in a more controlled fashion. I cannot get past the issue of clamping them securely but I suspect you will tell me that there are chuck configurations that will do all that. I was interested in your comments about cobbling up a sort-a-lathe from a drill press. I have been wondering about that for some time (and now even have a drill press to spare). I even have a live centre of sorts for the use with sanding drums. Maybe I should have a look at this again. The only problem - the said drill press does not go lower that 720 rpm. But for small parts it sould not be a problem. It's an adventure... -- Michael Koblic, Campbell River, BC "Jim Wilkins" wrote in message ... Nice work! Other than being round and artsy the parts aren't much different from electronic control panels; large and thin with free-hand shapes cut in them. They could be done on a low end mill-drill like the RF-31 and a rotary table with plywood top covers. You could make the gnomon on a very small lathe, turn the end of it in the mill, or get a rotary table that stands upright and put a chuck on it. You can cut a large variety of angled flats and curves with 5C collet blocks, which will hold a long one-piece rod. If you turn it on the mill don't let the stock extend more than 3 - 5 diameters from the collet and take light cuts. Otherwise the rod is likely to catch on the tool, bend, and then crash into the tool on the next revolution. It can bend the same way in a collet block but at least it isn't spinning. A lathe (or rotary table tailstock) supports both ends so you can cut anywhere along the rod. Old-time mechanics cut metal with hand held chisels on wood lathes. My small lathe is set up for similar work with a 1/2" drill chuck on the spindle and a Dremel drill on the tool post. I kept it after buying the larger South Bend because it spins much faster and disassembles easily to clean off grinding grit. A lathe is fairly easy to cobble up from a drill or motor if you don't need the precision bed. Free-hand milling is easier on a mill with a fairly short table so you can reach the cranks comfortably. That's one of the few things I don't like about a Bridgeport. The RF-31 I bought for electronics had enough table travel to drill both ends of a 19" rack panel but it was short enough that I could stand at either end of the table and turn the handle while watching the end mill approach a scribed line. I don't think a medium-sized lathe would help you much for these projects. Possibly a combo would work if you get a really good deal on a used one that doesn't have stripped gears. You could build up a wooden support table under the end mill and use the carriage feed to move the disk for engraving. The Smithy I used was an acceptable lathe but it was crudely finished and needed cleanup. If I owned it I could have made something useful out of it eventually. That shop had a CNC lathe and Bridgeport and I only used the Smithy when they were busy. I have an original, unused milling attachment for my South Bend. The first time I tried it I found out why it was unused. The carriage is meant to take downward thrust only and it jumps around from sideways milling forces. The clamps under the rear are only good enough for knurling. Jim Wilkins |
#37
Posted to rec.crafts.metalworking
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Mill or lathe?
Thank you.
Your advice coincides with a few others and shall be looking in that direction in a more focussed fashion. When you say "rotary table with motor drive" is this to allow repositioning of the table to allow, e.g. milling slots, or is it a drive to spin the table sufficiently fast to allow some lathe type operations (right now I would find it helpful to be able to spin some fo the pieces around 50 rpm and apply abrasives, particularly if the pieces are not completey flat)? A month ago I walked away from a 7x10 band saw with a hydraulic feed in a garage sale. For the rest of the day I felt like someone cut off my arm...:-) At this point I can still cut OK, it is the other stuff that is a priority. Also, there has to be room for fencing in the garage! -- Michael Koblic, Campbell River, BC wrote in message ... Nice work indeed! Looking at your work I would recommend a post-type milling machine with a very wide (Y direction) table, along with the largest rotary table you can handle/afford/fit. 12" diameter would not be too big. Fit motor drive to the rotary table if you can. Use a piece of MDF for custom work holding fixtures. With a little attention to fixturing, the production of those dials would be a breeze. Perhaps you should also consider a metal-cutting bandsaw to cut blanks from larger plate/sheet, although a recip. saw with appropriate blade would suffice. Because accuracy is not a primary concern, Ebay and other advertisers are your friends. For all that engraving it would be worthwhile to fit CNC control. Let us know what you decide. Wolfgang |
#38
Posted to rec.crafts.metalworking
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Mill or lathe?
Michael Koblic wrote:
Thank you. There is a lot of information to digest. I have been all over Google to find out e.g. what the heck is a rotary table etc. :-). I am trying to relate it all to what I do and it always comes down to the same thing: I gotta see it! I believe there are some good videos out there I shall try to look at. Today, for instance, I cut off a lip off a small (9cm diameter) circular brass ashtray with a coping saw. That was easy. To restore a circular profile cleanly was done with some difficulty by rotating the ashtray with the edge along the disk sander. The clean up of the surface was even more tricky as the concave shape did not allow the use of my favorite pam sander: It was all done by hand and patience. Scotchbrite pads really helped. The result is not too bad and it is ready to receive a face of some sort. In relation to this thread I was wondering how the machinery would have helped. Would I be able to mill the circumference with greater precision on a rotary table? What about the surface - is milling the answer? I have been trying to find a way to spin these pieces at relatively low speeds and apply the abrasives to them in a more controlled fashion. I cannot get past the issue of clamping them securely but I suspect you will tell me that there are chuck configurations that will do all that. I was interested in your comments about cobbling up a sort-a-lathe from a drill press. I have been wondering about that for some time (and now even have a drill press to spare). I even have a live centre of sorts for the use with sanding drums. Maybe I should have a look at this again. The only problem - the said drill press does not go lower that 720 rpm. But for small parts it sould not be a problem. It's an adventure... In your research, be sure to look up "Lathe faceplate". You may also consider ways to slow down the drill press. -- Ron Thompson Riding my '07 XL883C Sportster On the Beautiful Florida Space Coast, right beside the Kennedy Space Center, USA http://www.plansandprojects.com My hobby pages are he http://www.plansandprojects.com/My%20Machines/ Visit the castinghobby FAQ: http://castinghobbyfaq.bareboogerhost.com/ Add yourself to the member map he http://www.frappr.com/castinghobby Want to have some fun? The next time you're at McDonald's, wait until the kid has your change ready and then say "Wait, I've got the two cents." -Ron Thompson |
#39
Posted to rec.crafts.metalworking
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Mill or lathe?
On Wed, 20 Aug 2008 22:09:46 -0700, with neither quill nor qualm,
"Michael Koblic" quickly quoth: "Gunner Asch" wrote in message .. . Its Reliable Tools...think they woul shill bid? Its been alleged quite widely...that yes...they do indeed. As has been my experience in dealing with them on some items, "sold" and found sitting in their warehouse a year later...ebay sticker still attatched.... Am I mising something? If the shill bid wins the seller still has to pay EBay the final value fee, right? That has got to get expensive in the long run or if done with any frequency. The shill bidder can hike up the auction amount by tens, hundreds, maybe even a thousand dollars. What're a few bucks in eBay fees to that? Shills also seldom win the bid. Presumably the shill account will not be paying by PayPal :-) However, soon nobody will be allowed to use cheques or money orders anyway. Yeah, we'll all have to buy eBay Bucks or something... -- It is pretty hard to tell what does bring happiness; poverty and wealth have both failed. -- Kin Hubbard |
#40
Posted to rec.crafts.metalworking
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Mill or lathe?
On Aug 21, 2:02 am, "Michael Koblic" wrote:
Thank you.... Today, for instance, I cut off a lip off a small (9cm diameter) circular brass ashtray with a coping saw. That was easy. To restore a circular profile cleanly was done with some difficulty by rotating the ashtray with the edge along the disk sander. The clean up of the surface was even more tricky as the concave shape did not allow the use of my favorite pam sander: It was all done by hand and patience. Scotchbrite pads really helped. The result is not too bad and it is ready to receive a face of some sort. I get into jobs like that where machine tools don't help much. Currently I'm making a catalytic converter heat shield out of a damaged stainless steel chimney section. I haven't quite figured out how to make louvers on a curved surface yet. A new heat shield from the dealer is $120 and NOT stainless. Sheet metal is easier to profile if you attach it to plywood. I put screws and washers around the edges and in waste areas and then fasten temporary wooden strips across the sheet close to the edges being cut to keep them from lifting, which is a problem with end mills. My circular routing jig consists of a tapped block bolted to a laminate trimmer (small router) connected to a ball rod end (for go- kart steering) with threaded rod. The rod end pivots on a bolt, held squarely upright by a tee nut, in the center of the plywood. To feed it in or out I flip the rod end half a turn, which is more certain than two opposed nuts and accurate enough for most such jobs. You could make a similar rig without machining by bolting strips of slotted angle to opposites sides of the tool's base plate, with the holes for the threaded rod far enough out to clear the collet wrench. To start a cut I slide it onto the center bolt with the rod end raised upward and lower it level to feed outward. The rod end is a close fit on the bolt even at an angle. In relation to this thread I was wondering how the machinery would have helped. Would I be able to mill the circumference with greater precision on a rotary table? What about the surface - is milling the answer? I have been trying to find a way to spin these pieces at relatively low speeds and apply the abrasives to them in a more controlled fashion. My rotary table is too lightweight for serious circular milling, not that I haven't tried. Its 40:1 reduction ratio means all rotation is relatively low speed like a clock's minute hand. That's one reason for a motorized one. A hand-held tool becomes harder to control as the metal thickness increases and the rotary table keeps the cutter and work from jumping around and your hands further away. I think you could use it and the table feed to engrave the Roman numerals. Maybe you could find or make a pottery wheel with a frame around it to support your tools. If you set it up right the rotating tool will drive the wheel. That's how I ground down the front motorcycle tire for my sawmill. I could control the speed by changing the angle that the grinding disk crossed the tire. The top speed my 7" angle grinder could drive it to was about 80 MPH which is reasonable as long as the wheel is balanced and the axle is bolted to 150 pounds of steel. A motorcycle front wheel might work well for you since you can easily attach plywood to the brake rotor and your work to the plywood. They have enough inertia that momentarily grinding parallel to the circumference won't speed them up dangerously. The axle will catch your disk if it comes loose although spinning particle board weakened by screw holes is a hazard to whatever part of you is in line. I cannot get past the issue of clamping them securely but I suspect you will tell me that there are chuck configurations that will do all that. The chuck configuration is plywood or particle board with screws, soldered tabs, clamps, low-strength glue, XC ski wax, whatever you can loosen to remove the work. The traditional woodworking trick is to put a sheet of newspaper in the glue joint. The newspaper splits when you push a chisel into the joint. Supposedly if you first turn the OD of the disk round you can hold it very securely in a shallow press-fit recess turned in the wood and have the entire face free. The heat from polishing tightens the grip. You can pop it out with a dowel through a small predrilled hole. The Holtzapffel book that came from says the press fit only lasts a day because the wood changes size with humidity overnight. I flatten large surfaces with an angle grinder, sander and (rarely) buffing pad and check for flatness with a straight edge or the reflection of fluorescent light tubes. The tiny fraction of my work that could be called "art" has a matte finish to avoid the problem. I was looking over my neighbor's custom Harley the other day and noticed that none of the hand-buffed chromed surfaces were really flat, but I had to look hard to see that. It's good to have loud neighbors when you run a chop saw outdoors. I was interested in your comments about cobbling up a sort-a-lathe from a drill press. I have been wondering about that for some time (and now even have a drill press to spare). I even have a live centre of sorts for the use with sanding drums. Maybe I should have a look at this again. The only problem - the said drill press does not go lower that 720 rpm. But for small parts it sould not be a problem. It's an adventure... The trouble with using a drill press is that the head and table twist easily on the round column unless you add more fasteners. I chiseled out the flange at the top of the column so the head can move down and added an extra clamp screw. If necessary I could make a tailstock plug that fits the center hole in the baseplate and use the table collar to attach a toolrest. The quill's antirotation key was a setscrew that I replaced with a longer clamp screw with the end filed cylindrical to fit the quill slot and a nail for the tee handle. That was before I had any other machine tools. A hand drill attached to a heavy plank would work if you could clamp it tight enough, maybe bed it in Bondo. You could use a steady rest instead of a tailstock and cut out to the very end of the gnomon. I've seen a suggestion (Lautard?) for a home-made wooden steady rest that simply had a screw bearing downward and another behind the work. Cutting pressure pushed the work back and up against the screws. If I had to make a lathe by hand I'd mount four 1" pillow blocks on a heavy wooden beam, two for the headstock and two for the tail. The large drive pulley with a 1" bore came off an old clothes dryer. The first spindle would be keyed shafting and I'd grind and hand-turn a center point on the head and tail spindles. Then I'd use it to turn 3/4" pipe (1.050" OD) down to fit into the pillow blocks for a hollow threaded spindle and attach a wooden face plate with a floor flange. The chuck would be a 1/2" Jacobs drill chuck on a long 1/2-20 bolt, centered by four setscrews at each end and driven by a cross pin. I have one on my little AA lathe where it fits the spindle thread and a larger Jacobs headstock chuck for the SB in an adapter made from a pipe coupling. They are very handy but not too rigid, so tailstock or steady rest support is necessary. The riser blocks to increase the lathe's capacity only have to be identical, not any exact height, and the spindles can be aligned with a long shaft through all the bearings. Instead of a carriage on a precise bed it would have an X-Y table that clamps to the beam wherever it's needed, like lathes before Maudslay. I've collected most of the parts except that the head and tailstocks came off scrapped lathes. It will be assembled only when needed for large-diameter wheels and pulleys. Jim Wilkins |
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