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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Extra-wide vice (vise) using linear motion components
Hi folks,
I want to build an extra-wide vice (excuse the British spelling - for the American guys, I mean a "vise"). Something with roughly the dimensions of a Black & Decker "Workmate" (http://www.blackanddecker.com/en-us/...nd-vise/wm225), but mounted on a sturdy workbench. Basically, I want to build a better version of the "Workmate" vice. This means a vice with jaws around 24 inches wide. The vice needs to be able to hold longer objects without additional support (e.g., wooden planks for planing). It will be used for both woodworking and metalworking tasks, but not for welding. My priorities a - The jaws should stay parallel - It should be operable using a single handle - It should be tough and exert a good clamping force - It should move smoothly and not jam I've already built a workbench frame. It's made to the same pattern as the bench I built a year ago, but I haven't fitted a wooden top yet. Here are pictures of the finished bench and unfinished steel frame: https://www.dropbox.com/s/ycbufnrkf5...bench.JPG?dl=0 https://www.dropbox.com/s/cpw9tw82kf...frame.JPG?dl=0 I've thought hard about how to build the vice, and I've considered a bunch of ideas. Scissor mechanisms, linked screws, bell cranks, etc. I've only come up with one concept which I consider good. I'd like to use a pair of ball bearing slides under the bench frame to keep the vice moving parallel. Thing is, I'm not sure what the right kind of slides would be, or if I could afford them. Are there any guys with experience in linear motion who could help me? Here are a couple of rough sketches of my concept: https://www.dropbox.com/s/ci3a3aebm1..._vice.pdf?dl=0 Two slide rails would be bolted to the underside of the bench frame (front to back). The bench frame is built from 100 x 50 mm steel channel section, so it's strong. Four ball bearing carriages (two for each rail) would be bolted to a thick steel plate, which would form the moving part of the vice. A very heavy length of angle (from a transmission tower or similar) would form the moving vice jaw, and the jaws would be lined with hardwood. I would buy a ready-made threaded spindle. As everything would be bolted together, it would allow all the components to be adjusted to ensure parallelism. So I have a few questions: - If I want a decent clamping force (say 1000 kgf), this will place a large moment on the ball bearing slides if an object is gripped off centre. If the object is right at the end of the jaws, this would create a moment of something like 3000 Nm on the base plate of the vice. That would create, at a guess, something like a 300 kgf sideways force on each of the ball bearing carriages. This is more or less an abuse situation, I know, but I want a strong vice. Are there any affordable slides which could carry this load, or a reasonable fraction of it? What would you recommend? - The simplest construction would require a 50 cm unsupported rail length. Is this easy to achieve, or do the rails need closely spaced attachment points? - Are there any simple alternatives I'm overlooking? Tracks for large up-and-over doors might work, but I'm not sure. Small iron wheels and rails? - Are there any likely problems? Is this going to work? I'd be pleased to hear from anyone with experience of linear motion components. If I can get the right components, I'm willing to spend a fair sum on them. I just want to build the ultimate extra-wide vice. Best wishes, Chris |
#2
Posted to rec.crafts.metalworking
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Extra-wide vice (vise) using linear motion components
"Christopher Tidy" wrote in message
... Hi folks, ........ Chris =============== Cam followers are a simple and reasonably priced way to run loads on standard structural shapes. http://machinedesign.com/linear-moti...lower-bearings --jsw |
#3
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Extra-wide vice (vise) using linear motion components
Cam followers are a simple and reasonably priced way to run loads on
standard structural shapes. http://machinedesign.com/linear-moti...lower-bearings Thanks, Jim. They look interesting and pretty tough. Ever seen cam follower bearings with a flanged wheel? That would be handy so that a follower wheel with a vertical axis could follow a horizontal rail without falling down. |
#4
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Extra-wide vice (vise) using linear motion components
On Sunday, February 7, 2016 at 6:01:57 PM UTC-5, Christopher Tidy wrote:
Hi folks, I'd be pleased to hear from anyone with experience of linear motion components. If I can get the right components, I'm willing to spend a fair sum on them. I just want to build the ultimate extra-wide vice. Best wishes, Chris No experience, but take a look on Ebay and Alliexpress. You can find linear ball bearings and shafts of lots of sizes. I personally would use bronze bushing and not linear ball bushings. I think they would last longer with off center loads. And it is not as if you needed minimal friction. Dan |
#5
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Extra-wide vice (vise) using linear motion components
"Christopher Tidy" wrote in message
... Cam followers are a simple and reasonably priced way to run loads on standard structural shapes. http://machinedesign.com/linear-moti...lower-bearings Thanks, Jim. They look interesting and pretty tough. Ever seen cam follower bearings with a flanged wheel? That would be handy so that a follower wheel with a vertical axis could follow a horizontal rail without falling down. Loading needle bearings axially is asking for trouble. This is the geometry you need to support loads on a horizontal rail. http://www.harborfreight.com/1-ton-p...ley-97392.html When I asked about boring a recess to press in a ball bearing last spring I was making the wheels for a similar trolley with a frame that bolts to HF's 1300 Lb electric hoist. --jsw |
#6
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Extra-wide vice (vise) using linear motion components
On Sunday, February 7, 2016 at 3:01:57 PM UTC-8, Christopher Tidy wrote:
I want to build an extra-wide vice (excuse the British spelling - for the American guys, I mean a "vise"). Something with roughly the dimensions of a Black & Decker "Workmate"... - The jaws should stay parallel - It should be operable using a single handle - It should be tough and exert a good clamping force - It should move smoothly and not jam I'd like to use a pair of ball bearing slides under the bench frame to keep the vice moving parallel. Thing is, I'm not sure what the right kind of slides would be, or if I could afford them. Are there any guys with experience in linear motion who could help me? There's parallel left-right, and parallel face-vertical; the left-right can be handled with pulleys and wire rope (like Mayline parallel-moving straightedges used for drafting/drawing). For vertical tilt parallelism, most vises have heavy steel (and you don't want that to be wide). Force (compression) at vise-faces causes torque around the slide member (lower down) and you can only compensate that by two-member slides, the top slide member being in tension, while a lower one is in compression. Two or more force members, perhaps four hydraulic cyliinders; left and right top cylinders are the slides, and act in tension, left and right lower cylinders are for torque balance and act in compression. Vise face verticality requires F_work x D_work-to-slide = F_lower-cylinder x D_slide-to-lower and compression balance with tension requires F_work + F_lower-cylinder = F_slide_tension .... all of which can be arranged with hydraulic cylinders and some valves and a pump. I'm thinking most 'slides' are not intended to survive maybe a quarter ton of imbalanced force, like a vise might exert. Balancing the forces is a light structure alternative. |
#7
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Extra-wide vice (vise) using linear motion components
On Sun, 7 Feb 2016 15:01:46 -0800 (PST), Christopher Tidy
wrote: Hi folks, I want to build an extra-wide vice (excuse the British spelling - for the American guys, I mean a "vise"). Something with roughly the dimensions of a Black & Decker "Workmate" (http://www.blackanddecker.com/en-us/...nd-vise/wm225), but mounted on a sturdy workbench. 'sOK. We can deal with all your vices. Basically, I want to build a better version of the "Workmate" vice. This means a vice with jaws around 24 inches wide. The vice needs to be able to hold longer objects without additional support (e.g., wooden planks for planing). It will be used for both woodworking and metalworking tasks, but not for welding. My priorities a - The jaws should stay parallel - It should be operable using a single handle - It should be tough and exert a good clamping force - It should move smoothly and not jam Lee Valley Tools has a twin screw vise which might work for you: http://www.leevalley.com/US/wood/pag...=1,41637,45114 Chain drive for parallel operation/1-handle use. Or go there and search for "vise" to see their large selection. http://www.leevalley.com/US/wood/Search.aspx?action=n You could probably put longer jaw inserts in a little $700 Tucker vise. -- I would be the most content if my children grew up to be the kind of people who think decorating consists mostly of building enough bookshelves. -- Anna Quindlen |
#8
Posted to rec.crafts.metalworking
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Extra-wide vice (vise) using linear motion components
On Sun, 7 Feb 2016 15:01:46 -0800 (PST), Christopher Tidy
wrote: Hi folks, I want to build an extra-wide vice (excuse the British spelling - for the American guys, I mean a "vise"). Something with roughly the dimensions of a Black & Decker "Workmate" (http://www.blackanddecker.com/en-us/...nd-vise/wm225), but mounted on a sturdy workbench. Basically, I want to build a better version of the "Workmate" vice. This means a vice with jaws around 24 inches wide. The vice needs to be able to hold longer objects without additional support (e.g., wooden planks for planing). It will be used for both woodworking and metalworking tasks, but not for welding. My priorities a - The jaws should stay parallel - It should be operable using a single handle - It should be tough and exert a good clamping force - It should move smoothly and not jam I've already built a workbench frame. It's made to the same pattern as the bench I built a year ago, but I haven't fitted a wooden top yet. Here are pictures of the finished bench and unfinished steel frame: https://www.dropbox.com/s/ycbufnrkf5...bench.JPG?dl=0 https://www.dropbox.com/s/cpw9tw82kf...frame.JPG?dl=0 I've thought hard about how to build the vice, and I've considered a bunch of ideas. Scissor mechanisms, linked screws, bell cranks, etc. I've only come up with one concept which I consider good. I'd like to use a pair of ball bearing slides under the bench frame to keep the vice moving parallel. Thing is, I'm not sure what the right kind of slides would be, or if I could afford them. Are there any guys with experience in linear motion who could help me? Here are a couple of rough sketches of my concept: https://www.dropbox.com/s/ci3a3aebm1..._vice.pdf?dl=0 Two slide rails would be bolted to the underside of the bench frame (front to back). The bench frame is built from 100 x 50 mm steel channel section, so it's strong. Four ball bearing carriages (two for each rail) would be bolted to a thick steel plate, which would form the moving part of the vice. A very heavy length of angle (from a transmission tower or similar) would form the moving vice jaw, and the jaws would be lined with hardwood. I would buy a ready-made threaded spindle. As everything would be bolted together, it would allow all the components to be adjusted to ensure parallelism. So I have a few questions: - If I want a decent clamping force (say 1000 kgf), this will place a large moment on the ball bearing slides if an object is gripped off centre. If the object is right at the end of the jaws, this would create a moment of something like 3000 Nm on the base plate of the vice. That would create, at a guess, something like a 300 kgf sideways force on each of the ball bearing carriages. This is more or less an abuse situation, I know, but I want a strong vice. Are there any affordable slides which could carry this load, or a reasonable fraction of it? What would you recommend? - The simplest construction would require a 50 cm unsupported rail length. Is this easy to achieve, or do the rails need closely spaced attachment points? - Are there any simple alternatives I'm overlooking? Tracks for large up-and-over doors might work, but I'm not sure. Small iron wheels and rails? - Are there any likely problems? Is this going to work? I'd be pleased to hear from anyone with experience of linear motion components. If I can get the right components, I'm willing to spend a fair sum on them. I just want to build the ultimate extra-wide vice. Best wishes, Chris I think using a single screw and parallel slides will cause a lot of binding with any off center clamping. Also, the parallel slides will have to be really parallel to not bind. Using two screws and tying together with chain or timing belt would probably work better. Pete Keillor |
#9
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Extra-wide vice (vise) using linear motion components
On Mon, 08 Feb 2016 07:09:41 -0600
Pete Keillor wrote: huge snip I think using a single screw and parallel slides will cause a lot of binding with any off center clamping. Also, the parallel slides will have to be really parallel to not bind. Using two screws and tying together with chain or timing belt would probably work better. The more expensive B&D Workmates use a loose belt to tie the two hand cranks together. Turning one crank then moves both until some resistance is met. Then you need to turn each crank individually for maximum holding strength. These usually have a mechanism to flip up one of the clamping boards to the 90 degree position too. A lot less throat capacity in that mode though... I have three different tables like the basic Workmate. Two Wolfcraft models and a cheap one from Harbor Freight. The Wolfcraft are pretty nice and very similar to the basic B&D models. One of them has a table that can be tilted/turned to 90 deg and height adjustable. The cheap HF is serving duty as a night stand in the bedroom right now though. Never got the chance to use that one as intended and probably never will ;-) I would just copy any of the Workmate table mechanisms using stronger material rather than a plastic bearing & handles. It would be more than strong enough for Chris's purpose and easy enough to do. Harbor Freight has an assembly/part manual online that shows the gist of it... -- Leon Fisk Grand Rapids MI/Zone 5b Remove no.spam for email |
#10
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Extra-wide vice (vise) using linear motion components
Thanks for all the ideas. Jim's suggestion of the cam follower bearings and Dan's comment about the friction gave me some fresh inspiration. I have a long length of 75 x 12 mm flat steel bar lying around. How about a design using flat steel bars as rails? Something like this sketch:
https://www.dropbox.com/s/khx7rdw5od..._bars.pdf?dl=0 The idea of turning up the eccentric bushes to permit adjustment came from Jim's cam followers (they are nice, but too expensive). As with the other sketch, the width isn't to scale. It would be almost twice as wide. What do people think? Would it work? Chris |
#11
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Extra-wide vice (vise) using linear motion components
Lee Valley Tools has a twin screw vise which might work for you:
http://www.leevalley.com/US/wood/pag...=1,41637,45114 Chain drive for parallel operation/1-handle use. Or go there and search for "vise" to see their large selection. http://www.leevalley.com/US/wood/Search.aspx?action=n Yes, but I want to build the vice myself. Know the feeling? |
#12
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Extra-wide vice (vise) using linear motion components
Am Montag, 8. Februar 2016 15:46:30 UTC+1 schrieb Leon Fisk:
The more expensive B&D Workmates use a loose belt to tie the two hand cranks together. Turning one crank then moves both until some resistance is met. Then you need to turn each crank individually for maximum holding strength. These usually have a mechanism to flip up one of the clamping boards to the 90 degree position too. A lot less throat capacity in that mode though... That's interesting. Anyone got a link to the picture of the loose belt arrangement? I'd link to see that. |
#13
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Extra-wide vice (vise) using linear motion components
On Mon, 8 Feb 2016 10:38:52 -0800 (PST)
Christopher Tidy wrote: Am Montag, 8. Februar 2016 15:46:30 UTC+1 schrieb Leon Fisk: The more expensive B&D Workmates use a loose belt to tie the two hand cranks together. Turning one crank then moves both until some resistance is met. Then you need to turn each crank individually for maximum holding strength. These usually have a mechanism to flip up one of the clamping boards to the 90 degree position too. A lot less throat capacity in that mode though... That's interesting. Anyone got a link to the picture of the loose belt arrangement? I'd link to see that. Website: http://www.blackanddecker.com/en-us/...and-vise/wm425 Parts for WM425: http://servicenet.blackanddecker.com...ocumentId=1271 User manual: http://servicenet.blackanddecker.com...4104,WM425.pdf Parts for BDST11000: http://servicenet.blackanddecker.com...cumentId=44459 User manual: http://servicenet.blackanddecker.com...,BDST11000.pdf They also have a UK website: www.blackanddecker.co.uk -- Leon Fisk Grand Rapids MI/Zone 5b Remove no.spam for email |
#14
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Extra-wide vice (vise) using linear motion components
On Monday, February 8, 2016 at 1:36:14 PM UTC-5, Christopher Tidy wrote:
Thanks for all the ideas. Jim's suggestion of the cam follower bearings and Dan's comment about the friction gave me some fresh inspiration. I have a long length of 75 x 12 mm flat steel bar lying around. How about a design using flat steel bars as rails? Something like this sketch: https://www.dropbox.com/s/khx7rdw5od..._bars.pdf?dl=0 The idea of turning up the eccentric bushes to permit adjustment came from Jim's cam followers (they are nice, but too expensive). As with the other sketch, the width isn't to scale. It would be almost twice as wide. What do people think? Would it work? Chris I think it would work. I would not bother with the eccentric bushings. In any case you need the sides of the middle plate parallel. So you could just put a shim made of paper ( so you end up with a little clearance.) clamp the bars to the plate and match drill. If you do use the eccentric bushings, you really only need the adjustment on one rail. Dan |
#15
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Extra-wide vice (vise) using linear motion components
On Monday, February 8, 2016 at 10:36:14 AM UTC-8, Christopher Tidy wrote:
Thanks for all the ideas. Jim's suggestion of the cam follower bearings and Dan's comment about the friction gave me some fresh inspiration. I have a long length of 75 x 12 mm flat steel bar lying around. How about a design using flat steel bars as rails? Something like this sketch: https://www.dropbox.com/s/khx7rdw5od..._bars.pdf?dl=0 The steel plate is very ineffective in that orientation; it is stiff against vise left/right twist, but not against vise top/bottom twist. A deeper structural member (maybe just a few sections of C-shape stuff: unistrut/superstrut is inexpensive and available) would be preferable. Recall that 'bar clamp' devices always have the bar in the up-down orientation, not left-right. |
#16
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Extra-wide vice (vise) using linear motion components
Am Montag, 8. Februar 2016 20:18:49 UTC+1 schrieb Leon Fisk:
Website: http://www.blackanddecker.com/en-us/...and-vise/wm425 Thanks for the links. I had seen pictures of that model before, but had overlooked the mechanism linking the cranks. It looks a little flimsy in comparison to the older Workmates. |
#17
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Extra-wide vice (vise) using linear motion components
Am Montag, 8. Februar 2016 22:14:51 UTC+1 schrieb :
I think it would work. I would not bother with the eccentric bushings. In any case you need the sides of the middle plate parallel. So you could just put a shim made of paper ( so you end up with a little clearance.) clamp the bars to the plate and match drill. If you do use the eccentric bushings, you really only need the adjustment on one rail. My thinking with four eccentrics is that I could ensure the first rail is perpendicular to the front of the bench, then adjust the second rail to get it parallel to the first, and correctly spaced. I'm not sure if the eccentrics are necessary. If the whole frame was permanently welded together, I'm sure they'd be overkill. But as the frame will be dismantled and reassembled from time to time (when I move house), there's a chance the rail attachment holes will move slightly. |
#18
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Extra-wide vice (vise) using linear motion components
The steel plate is very ineffective in that orientation; it is stiff against vise left/right twist,
but not against vise top/bottom twist. I know what you mean. It isn't a highly optimised design, but it's got to be easy to build with my tools in a few days. I think a thick plate will be OK (especially as the vice spindle is above the plate, closer to the object being gripped), but I'll do a rough calculation to see what angle the front jaw will move through before I order the parts to build it. |
#19
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Extra-wide vice (vise) using linear motion components
By the way, I'm basically looking to build a wider and sturdier version of this vice:
http://www.holzundlicht.de/Sjoebergs...160--1393.html |
#20
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Extra-wide vice (vise) using linear motion components
On Mon, 8 Feb 2016 10:37:42 -0800 (PST), Christopher Tidy
wrote: Lee Valley Tools has a twin screw vise which might work for you: http://www.leevalley.com/US/wood/pag...=1,41637,45114 Chain drive for parallel operation/1-handle use. Or go there and search for "vise" to see their large selection. http://www.leevalley.com/US/wood/Search.aspx?action=n Yes, but I want to build the vice myself. Know the feeling? Ayup. Gonna cast the flanges and mill the threads yourself, too? If not, LVT has the basic metal parts. You build the vise itself. -- I would be the most content if my children grew up to be the kind of people who think decorating consists mostly of building enough bookshelves. -- Anna Quindlen |
#21
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Extra-wide vice (vise) using linear motion components
On 2016-02-08, Christopher Tidy wrote:
Am Montag, 8. Februar 2016 15:46:30 UTC+1 schrieb Leon Fisk: The more expensive B&D Workmates use a loose belt to tie the two hand cranks together. Turning one crank then moves both until some resistance is met. Then you need to turn each crank individually for maximum holding strength. These usually have a mechanism to flip up one of the clamping boards to the 90 degree position too. A lot less throat capacity in that mode though... That's interesting. Anyone got a link to the picture of the loose belt arrangement? I'd link to see that. Not a picture -- but I have one of those WorkMates. The belt is sort of a flat belt with holes punched in it going between the two cranks, with the right crank preferred by shape for the general default use. The belt goes through the metal channel just behind the cranks, and beyond a certain torque will climb over the gear on each screw and slip one hole at a time. The belt is loose enough so the center is sort of pinched together between the two screws. I would love to have one built to better standards, but the WorkMate has some nice features, such as a base that it folds down to, and some extra folding legs, so you can raise it by about 8" or so. There is a step on the front, so you can use a foot to hold it down while sawing something held in it. But the table top sections are made of laminated cardboard and have drooped between the rails somewhat. My other (older) WorkMate appears to have Bakelite for the table top sections. That one came from Home Despot, while the fancy one came from an estate sale. Looking up the manual PDF files on the B&D site shows only one early version had the belt connecting the two screws. O.K. The following site has an exploded diagram. Note that the belt/chain is twisted, so you see only a loop at the ends. It is part 26 in the drawing. http://www.ereplacementparts.com/black-and-decker-wm225-type-workmate-parts-c-4167_4340_4342.html The "WM225 Type 1". Good Luck, DoN. -- Remove oil spill source from e-mail Email: | (KV4PH) Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#22
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Extra-wide vice (vise) using linear motion components
"Christopher Tidy" wrote in message
... By the way, I'm basically looking to build a wider and sturdier version of this vice: http://www.holzundlicht.de/Sjoebergs...160--1393.html I learned a new word. How does a Zange differ from a Schraubenstock? --jsw |
#23
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Extra-wide vice (vise) using linear motion components
On 2/8/2016 5:53 PM, Christopher Tidy wrote:
By the way, I'm basically looking to build a wider and sturdier version of this vice: http://www.holzundlicht.de/Sjoebergs...160--1393.html Here's a quick drawing, not to scale, doesn't include all detail. Basically a couple of side guides with a milled slot to hold a sliding plate, for stability left/right and up/down. http://s395.photobucket.com/user/Qma...mjcnj.png.html Mikek |
#24
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Extra-wide vice (vise) using linear motion components
"DoN. Nichols" wrote in message
... On 2016-02-08, Christopher Tidy wrote: Am Montag, 8. Februar 2016 15:46:30 UTC+1 schrieb Leon Fisk: Not a picture -- but I have one of those WorkMates. The belt is sort of a flat belt with holes punched in it going between the two cranks, with the right crank preferred by shape for the general default use. The belt goes through the metal channel just behind the cranks, and beyond a certain torque will climb over the gear on each screw and slip one hole at a time. The belt is loose enough so the center is sort of pinched together between the two screws. The linked screw drive I made for my sawmill might be easier to make. The two leadscrews that raise the bandsaw head hang from flanged ball bearings in loose-fitting holes. They are normally connected by bicycle sprockets and chain. To disconnect them and reset the blade parallel to the log supports (which shift) I lift one side so the bearing comes out of the hole and the lead screw can move closer to the other one, then pop the chain off the sprocket. If you have a metal lathe a similar flange mount is easy to make for a thrust bearing, as I did to adapt an extra long collet closer tube to my lathe. --jsw |
#25
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Extra-wide vice (vise) using linear motion components
Am Dienstag, 9. Februar 2016 14:40:05 UTC+1 schrieb amdx:
Here's a quick drawing, not to scale, doesn't include all detail. Basically a couple of side guides with a milled slot to hold a sliding plate, for stability left/right and up/down. http://s395.photobucket.com/user/Qma...mjcnj.png.html That's more or less what I want to build, except I don't have access to a milling machine at the moment. I have access to a metalworking lathe, power hacksaw, bench drill and magnetic drill. |
#26
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Extra-wide vice (vise) using linear motion components
Am Dienstag, 9. Februar 2016 13:26:33 UTC+1 schrieb Jim Wilkins:
I learned a new word. How does a Zange differ from a Schraubenstock? Roughly speaking, I think any vice made from cast iron would be described as a "Schraubstock". A vice with more wooden components seems to be known as a "Zange". Languages are confusing, though. A "Zange" more commonly refers to a pair of pliers, but I suppose they do have a conceptually similar function. If Nick Müller stills visits this group, he can likely give you a definitive answer. |
#27
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Extra-wide vice (vise) using linear motion components
Am Dienstag, 9. Februar 2016 04:54:13 UTC+1 schrieb Larry Jaques:
Yes, but I want to build the vice myself. Know the feeling? Ayup. Gonna cast the flanges and mill the threads yourself, too? If not, LVT has the basic metal parts. You build the vise itself. No. I don't really have the time (or the thread-cutting gear). I've got my eye on a threaded spindle from Benchcrafted. |
#28
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Extra-wide vice (vise) using linear motion components
Am Dienstag, 9. Februar 2016 00:25:48 UTC+1 schrieb Christopher Tidy:
The steel plate is very ineffective in that orientation; it is stiff against vise left/right twist, but not against vise top/bottom twist. I think a thick plate will be OK (especially as the vice spindle is above the plate, closer to the object being gripped), but I'll do a rough calculation to see what angle the front jaw will move through before I order the parts to build it. Having done a quick calculation, I think the stiffness will be a bit questionable. So it's rethink time. I might get some parts laser cut and have a pair of 270 degree gussets around the external corner at the bottom of the vice jaw (is "gusset" right here - I'm sure there's a better word?). But that depends on my being able to weld the parts together without significant distortion. That might be hard. |
#29
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Extra-wide vice (vise) using linear motion components
"Christopher Tidy" wrote in message
... Am Dienstag, 9. Februar 2016 00:25:48 UTC+1 schrieb Christopher Tidy: I might get some parts laser cut and have a pair of 270 degree gussets around the external corner at the bottom of the vice jaw (is "gusset" right here - I'm sure there's a better word?). But that depends on my being able to weld the parts together without significant distortion. That might be hard. It IS hard. The company where I apprenticed as a machine builder welded all their frames, then we assemblers custom fit the panels to the resulting size. The welder was far better than I'll ever be but he couldn't completely anticipate and control shrinkage. --jsw |
#30
Posted to rec.crafts.metalworking
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Extra-wide vice (vise) using linear motion components
"Christopher Tidy" wrote in message ... Am Dienstag, 9. Februar 2016 13:26:33 UTC+1 schrieb Jim Wilkins: I learned a new word. How does a Zange differ from a Schraubenstock? Roughly speaking, I think any vice made from cast iron would be described as a "Schraubstock". A vice with more wooden components seems to be known as a "Zange". Languages are confusing, though. A "Zange" more commonly refers to a pair of pliers, but I suppose they do have a conceptually similar function. If Nick Müller stills visits this group, he can likely give you a definitive answer. =========== Thanks. The German class I took in college was meant to learn to read scientific literature rather than converse in it, much like learning Latin. Then the Army sent me to Schwabenland where they speak almost a different language. https://en.wikipedia.org/wiki/Swabian_German --jsw |
#31
Posted to rec.crafts.metalworking
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Extra-wide vice (vise) using linear motion components
On 2/9/16 6:00 PM, Jim Wilkins wrote:
"Christopher Tidy" wrote in message ... Am Dienstag, 9. Februar 2016 13:26:33 UTC+1 schrieb Jim Wilkins: I learned a new word. How does a Zange differ from a Schraubenstock? Roughly speaking, I think any vice made from cast iron would be described as a "Schraubstock". A vice with more wooden components seems to be known as a "Zange". Languages are confusing, though. A "Zange" more commonly refers to a pair of pliers, but I suppose they do have a conceptually similar function. If Nick Müller stills visits this group, he can likely give you a definitive answer. He does not - too much OT political stuff for him on RCM. Goes by the handle "muellernick", and there are multiple videos on YouTube, and lists his location as the "Outback" of Munich, Germany. The last video seems to have been in 2014. Joe Gwinn |
#32
Posted to rec.crafts.metalworking
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Extra-wide vice (vise) using linear motion components
On Tue, 9 Feb 2016 12:36:14 -0800 (PST), Christopher Tidy
wrote: Am Dienstag, 9. Februar 2016 04:54:13 UTC+1 schrieb Larry Jaques: Yes, but I want to build the vice myself. Know the feeling? Ayup. Gonna cast the flanges and mill the threads yourself, too? If not, LVT has the basic metal parts. You build the vise itself. No. I don't really have the time (or the thread-cutting gear). I've got my eye on a threaded spindle from Benchcrafted. I like LVT because they tend to have tried-and-true vendors with good products. Wow, Benchcrafted's tail vise costs $295-369? Ouch! For that price, they ought to be good, too. -- I would be the most content if my children grew up to be the kind of people who think decorating consists mostly of building enough bookshelves. -- Anna Quindlen |
#33
Posted to rec.crafts.metalworking
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Extra-wide vice (vise) using linear motion components
"Joseph Gwinn" wrote in message
... He does not - too much OT political stuff for him on RCM. Joe Gwinn I do what I can to chase it away. |
#34
Posted to rec.crafts.metalworking
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Extra-wide vice (vise) using linear motion components
On Tuesday, February 9, 2016 at 12:47:53 PM UTC-8, Christopher Tidy wrote:
The steel plate is very ineffective in that orientation; it is stiff against vise left/right twist, but not against vise top/bottom twist. Having done a quick calculation, I think the stiffness will be a bit questionable. So it's rethink time. I might get some parts laser cut and have a pair of 270 degree gussets around the external corner at the bottom of the vice jaw (is "gusset" right here - I'm sure there's a better word?). But that depends on my being able to weld the parts together without significant distortion. That might be hard. Distortion is a problem, all right; if you can get laser-cut gussets, perhaps you can get the assembly oven-brazed? Brazing should be strong enough for plate-to-gusset, and gusset-to-jaw could be just screwed in place, or tack-welded. |
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