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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
Posted to rec.crafts.metalworking
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Power feeds , yet again
I have decided to go with what I have on hand , which is a couple of 12v
wiper motors and one HF 18v drill motor . I just ordered another gear cutter , I'll be able to do stacked reduction gears in a fairly small package now . These will be 20dp gears , the same as those inside the QC box on my lathe . Should be robust enough for this . With PWM motor speed control plus direction control , I can set one reduction ratio that will be a compromise - mostly on high speed end - that gives a uniform speed for a decent finish . Which is a lot of what this is about . I just can't crank precisely enough to do some of the things this mill is otherwise capable of . Using the boring head or face mill are perfect examples . A uniform finish is dependent on uniform feed rates . -- Snag |
#2
Posted to rec.crafts.metalworking
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Power feeds , yet again
Terry Coombs prodded the keyboard
I have decided to go with what I have on hand , which is a couple of 12v wiper motors and one HF 18v drill motor . I just ordered another gear cutter , I'll be able to do stacked reduction gears in a fairly small package now . These will be 20dp gears , the same as those inside the QC box on my lathe . Should be robust enough for this . With PWM motor speed control plus direction control , I can set one reduction ratio that will be a compromise - mostly on high speed end - that gives a uniform speed for a decent finish . Which is a lot of what this is about . I just can't crank precisely enough to do some of the things this mill is otherwise capable of . Using the boring head or face mill are perfect examples . A uniform finish is dependent on uniform feed rates . -- Snag Did you have a look at the link I posted ? -- Best Regards: Baron. |
#3
Posted to rec.crafts.metalworking
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Power feeds , yet again
Baron wrote:
Terry Coombs prodded the keyboard I have decided to go with what I have on hand , which is a couple of 12v wiper motors and one HF 18v drill motor . I just ordered another gear cutter , I'll be able to do stacked reduction gears in a fairly small package now . These will be 20dp gears , the same as those inside the QC box on my lathe . Should be robust enough for this . With PWM motor speed control plus direction control , I can set one reduction ratio that will be a compromise - mostly on high speed end - that gives a uniform speed for a decent finish . Which is a lot of what this is about . I just can't crank precisely enough to do some of the things this mill is otherwise capable of . Using the boring head or face mill are perfect examples . A uniform finish is dependent on uniform feed rates . -- Snag Did you have a look at the link I posted ? I'm registered in enough forums , is there a link that doesn't make me do that ? I've gotten fairly good at cutting gears , I can a lot of reduction in a prett small space by copying Logan Lathe's stacked reduction gears like they used in the left side og their QC gearboxes . -- Snag |
#4
Posted to rec.crafts.metalworking
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Power feeds , yet again
Terry Coombs prodded the keyboard
Baron wrote: Terry Coombs prodded the keyboard I have decided to go with what I have on hand , which is a couple of 12v wiper motors and one HF 18v drill motor . I just ordered another gear cutter , I'll be able to do stacked reduction gears in a fairly small package now . These will be 20dp gears , the same as those inside the QC box on my lathe . Should be robust enough for this . With PWM motor speed control plus direction control , I can set one reduction ratio that will be a compromise - mostly on high speed end - that gives a uniform speed for a decent finish . Which is a lot of what this is about . I just can't crank precisely enough to do some of the things this mill is otherwise capable of . Using the boring head or face mill are perfect examples . A uniform finish is dependent on uniform feed rates . -- Snag Did you have a look at the link I posted ? I'm registered in enough forums , is there a link that doesn't make me do that ? I've gotten fairly good at cutting gears , I can a lot of reduction in a prett small space by copying Logan Lathe's stacked reduction gears like they used in the left side og their QC gearboxes . -- Snag Is your mail ad ok ? -- Best Regards: Baron. |
#5
Posted to rec.crafts.metalworking
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Power feeds , yet again
Baron wrote:
Terry Coombs prodded the keyboard Baron wrote: Terry Coombs prodded the keyboard I have decided to go with what I have on hand , which is a couple of 12v wiper motors and one HF 18v drill motor . I just ordered another gear cutter , I'll be able to do stacked reduction gears in a fairly small package now . These will be 20dp gears , the same as those inside the QC box on my lathe . Should be robust enough for this . With PWM motor speed control plus direction control , I can set one reduction ratio that will be a compromise - mostly on high speed end - that gives a uniform speed for a decent finish . Which is a lot of what this is about . I just can't crank precisely enough to do some of the things this mill is otherwise capable of . Using the boring head or face mill are perfect examples . A uniform finish is dependent on uniform feed rates . -- Snag Did you have a look at the link I posted ? I'm registered in enough forums , is there a link that doesn't make me do that ? I've gotten fairly good at cutting gears , I can a lot of reduction in a prett small space by copying Logan Lathe's stacked reduction gears like they used in the left side og their QC gearboxes . -- Snag Is your mail ad ok ? Yup , it's a spam trap but it's good . I check it usually every week or so . If I know something is coming , I'll check it more often . -- Snag |
#6
Posted to rec.crafts.metalworking
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Power feeds , yet again
Terry Coombs prodded the keyboard
Baron wrote: Terry Coombs prodded the keyboard Baron wrote: Terry Coombs prodded the keyboard I have decided to go with what I have on hand , which is a couple of 12v wiper motors and one HF 18v drill motor . I just ordered another gear cutter , I'll be able to do stacked reduction gears in a fairly small package now . These will be 20dp gears , the same as those inside the QC box on my lathe . Should be robust enough for this . With PWM motor speed control plus direction control , I can set one reduction ratio that will be a compromise - mostly on high speed end - that gives a uniform speed for a decent finish . Which is a lot of what this is about . I just can't crank precisely enough to do some of the things this mill is otherwise capable of . Using the boring head or face mill are perfect examples . A uniform finish is dependent on uniform feed rates . -- Snag Did you have a look at the link I posted ? I'm registered in enough forums , is there a link that doesn't make me do that ? I've gotten fairly good at cutting gears , I can a lot of reduction in a prett small space by copying Logan Lathe's stacked reduction gears like they used in the left side og their QC gearboxes . -- Snag Is your mail ad ok ? Yup , it's a spam trap but it's good . I check it usually every week or so . If I know something is coming , I'll check it more often . -- Snag Fine, try this link:- http://www.homemodelenginemachinist.com/showthread.php?t=23130 -- Best Regards: Baron. |
#7
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Power feeds , yet again
Baron wrote:
Fine, try this link:- http://www.homemodelenginemachinist.com/showthread.php?t=23130 Nice ! Made me go out and look at the wiper motors I have . Got one old one that's reversible , but I'm not sure how it's wired , has a good worm set in it . It has one black going to the field coils , a red and a green , one to each of the two brushes . The other is a sealed motor , newer and only 2 wires - looks to be a PM motor . I can't remember if this is the that one has a stripped gear on the worm , that might have been the one with the fried commutator that I tossed . -- Snag |
#8
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Power feeds , yet again
On Thu, 5 Feb 2015 19:04:40 -0600, "Terry Coombs"
wrote: Baron wrote: Fine, try this link:- http://www.homemodelenginemachinist.com/showthread.php?t=23130 Nice ! Made me go out and look at the wiper motors I have . Got one old one that's reversible , but I'm not sure how it's wired , has a good worm That's likely a window motor rather than a wiper motor, Terry. It should work well! set in it . It has one black going to the field coils , a red and a green , one to each of the two brushes . The other is a sealed motor , newer and only 2 wires - looks to be a PM motor . I can't remember if this is the that one has a stripped gear on the worm , that might have been the one with the fried commutator that I tossed . Grab the output shaft with a pair of channellocks and energize. You'll know in a hurry if it's bad. g -- Shake off all the fears of servile prejudices, under which weak minds are servilely crouched. Fix reason firmly in her seat, and call on her tribunal for every fact, every opinion. Question with boldness even the existence of a God; because, if there be one, he must more approve of the homage of reason than that of blindfolded fear. -- Thomas Jefferson |
#9
Posted to rec.crafts.metalworking
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Power feeds , yet again
Larry Jaques wrote:
On Thu, 5 Feb 2015 19:04:40 -0600, "Terry Coombs" wrote: Baron wrote: Fine, try this link:- http://www.homemodelenginemachinist.com/showthread.php?t=23130 Nice ! Made me go out and look at the wiper motors I have . Got one old one that's reversible , but I'm not sure how it's wired , has a good worm That's likely a window motor rather than a wiper motor, Terry. It should work well! set in it . It has one black going to the field coils , a red and a green , one to each of the two brushes . The other is a sealed motor , newer and only 2 wires - looks to be a PM motor . I can't remember if this is the that one has a stripped gear on the worm , that might have been the one with the fried commutator that I tossed . Grab the output shaft with a pair of channellocks and energize. You'll know in a hurry if it's bad. g No , it's definitely a wiper motor , still had the arms to drive the wipers and the park switch in the assembly when I got it . I just can't remember how it was wired , or why I disassembled the motor part . That might have been because I was trying to figure out the wiring . -- Snag |
#10
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Power feeds , yet again
On Thu, 5 Feb 2015 21:16:21 -0600, "Terry Coombs"
wrote: Larry Jaques wrote: On Thu, 5 Feb 2015 19:04:40 -0600, "Terry Coombs" wrote: Baron wrote: Fine, try this link:- http://www.homemodelenginemachinist.com/showthread.php?t=23130 Nice ! Made me go out and look at the wiper motors I have . Got one old one that's reversible , but I'm not sure how it's wired , has a good worm That's likely a window motor rather than a wiper motor, Terry. It should work well! set in it . It has one black going to the field coils , a red and a green , one to each of the two brushes . The other is a sealed motor , newer and only 2 wires - looks to be a PM motor . I can't remember if this is the that one has a stripped gear on the worm , that might have been the one with the fried commutator that I tossed . Grab the output shaft with a pair of channellocks and energize. You'll know in a hurry if it's bad. g No , it's definitely a wiper motor , still had the arms to drive the wipers and the park switch in the assembly when I got it . I just can't remember how it was wired , or why I disassembled the motor part . That might have been because I was trying to figure out the wiring . Maybe the extra wire was the hot park lead? I've never seen a reversing wiper motor, but older motors had discrete windings for extra speeds. Clare, you? -- Shake off all the fears of servile prejudices, under which weak minds are servilely crouched. Fix reason firmly in her seat, and call on her tribunal for every fact, every opinion. Question with boldness even the existence of a God; because, if there be one, he must more approve of the homage of reason than that of blindfolded fear. -- Thomas Jefferson |
#11
Posted to rec.crafts.metalworking
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Power feeds , yet again
On Thu, 5 Feb 2015 21:16:21 -0600, "Terry Coombs"
wrote: Larry Jaques wrote: On Thu, 5 Feb 2015 19:04:40 -0600, "Terry Coombs" wrote: Baron wrote: Fine, try this link:- http://www.homemodelenginemachinist.com/showthread.php?t=23130 Nice ! Made me go out and look at the wiper motors I have . Got one old one that's reversible , but I'm not sure how it's wired , has a good worm That's likely a window motor rather than a wiper motor, Terry. It should work well! set in it . It has one black going to the field coils , a red and a green , one to each of the two brushes . The other is a sealed motor , newer and only 2 wires - looks to be a PM motor . I can't remember if this is the that one has a stripped gear on the worm , that might have been the one with the fried commutator that I tossed . Grab the output shaft with a pair of channellocks and energize. You'll know in a hurry if it's bad. g No , it's definitely a wiper motor , still had the arms to drive the wipers and the park switch in the assembly when I got it . I just can't remember how it was wired , or why I disassembled the motor part . That might have been because I was trying to figure out the wiring . Some multi-wire wiper motors are multi-speed, and some GM wipers reversed to park (hide-away wipers) Have not seen a wound field wiper motor in several decades. Virtually all have been permag since the late sixties?? The English stayed with wound field wiper mnotors longer than just about anyone else -LUCAS |
#12
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Power feeds , yet again
On Thu, 05 Feb 2015 20:27:22 -0800, Larry Jaques
wrote: On Thu, 5 Feb 2015 21:16:21 -0600, "Terry Coombs" wrote: Larry Jaques wrote: On Thu, 5 Feb 2015 19:04:40 -0600, "Terry Coombs" wrote: Baron wrote: Fine, try this link:- http://www.homemodelenginemachinist.com/showthread.php?t=23130 Nice ! Made me go out and look at the wiper motors I have . Got one old one that's reversible , but I'm not sure how it's wired , has a good worm That's likely a window motor rather than a wiper motor, Terry. It should work well! set in it . It has one black going to the field coils , a red and a green , one to each of the two brushes . The other is a sealed motor , newer and only 2 wires - looks to be a PM motor . I can't remember if this is the that one has a stripped gear on the worm , that might have been the one with the fried commutator that I tossed . Grab the output shaft with a pair of channellocks and energize. You'll know in a hurry if it's bad. g No , it's definitely a wiper motor , still had the arms to drive the wipers and the park switch in the assembly when I got it . I just can't remember how it was wired , or why I disassembled the motor part . That might have been because I was trying to figure out the wiring . Maybe the extra wire was the hot park lead? I've never seen a reversing wiper motor, but older motors had discrete windings for extra speeds. Clare, you? Hideaway wipers on seventies era GMs reversed to tuck the wipers in under the trailing edge of the hood. Any Permag motor with an isolated ground can be reversed. Actually ANY permag motor can be reversed by simply reversing the polarity - positive ground runs backwards from negative ground. In some applications that is do-able, in others not. I forgot about the 2 speed GM motors - they had wound feilds up until 1980-ish - power was fed to the motor all the time and the switch grounded the motor - it had series and parallel feilds and a built in 20 ohm resistor. One part of the switch grounded the park/run relay wich fed power to the armature and shunt feild through the series feild. On high speed the shunt feild was grounded through the feild weakening resistor, and on low speed the resistor was shorted out, full feilding the shunt, causing the motor to run slower with increased torque. On the more common multispeed permanent magnet motors a shifted brush is often used for the second speed. You have your "common" or live brush, one 180 degrees from it, and one about 120 degrees off-set. for a 2 speed motor.. Not sure if anyone makes a 4 brush 3 speed PM motor or not. Resistors are still used for speed control on some PM motors and I would be surprised if electronic speed controllers are not in common use today. I don't work on cars everyday any more so not sure what "state of the art" is today. |
#13
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Power feeds , yet again
Terry Coombs prodded the keyboard
Baron wrote: Fine, try this link:- http://www.homemodelenginemachinist.com/showthread.php?t=23130 Nice ! Made me go out and look at the wiper motors I have . Got one old one that's reversible , but I'm not sure how it's wired , has a good worm set in it . It has one black going to the field coils , a red and a green , one to each of the two brushes . The other is a sealed motor , newer and only 2 wires - looks to be a PM motor . I can't remember if this is the that one has a stripped gear on the worm , that might have been the one with the fried commutator that I tossed . -- Snag Hi Terry, If you go through the post that I pointed you at, you will see that I opened the gearbox and stripped off all the switching leaving just three wires. On a second version that I did there were only two wires because the motor case was the ground connection. One wire gave a higher speed than the other. I currently use a variable voltage PSU to feed the motor and find that with the gears that I used 30 volts will give me a fast traverse. I find that normal cutting tends to be done with 5 to 10 volts across the motor. This is with the high speed winding. The motor takes supprisingly little current, less than 2 amps. HTH. -- Best Regards: Baron. |
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