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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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On 11/22/2014 10:42 AM, Ed Huntress wrote:
On Sat, 22 Nov 2014 07:36:14 -0800 (PST), Sandarpan Mukherjee wrote: http://www.amazon.com/XMark-Commerci.../dp/B00JKM3BZU The bar in the above link claims to have 240000 psi UTS and made out of a chrome-moly steel? Is it possible for such a high strength steel to be non-brittle enough for the application? "Chrome-moly" usually means AISI 4340 steel or equivalent. 240 kpsi is about the maximum, and elongation falls off sharply above 200 kpsi. At 225, it's down around 5/%. Is that enough for your bar? I don't know. Maybe the real-world application is no problem. At 5%, as a general matter in structural applications, you begin to expect sudden failures. But maybe it's OK for such a bar. Be sure to watch the movie clip in the picture choices. Nice drop tests that passed. Martin |
#2
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Posted to rec.crafts.metalworking
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On Sat, 22 Nov 2014 18:25:32 -0600, Martin Eastburn
wrote: On 11/22/2014 10:42 AM, Ed Huntress wrote: On Sat, 22 Nov 2014 07:36:14 -0800 (PST), Sandarpan Mukherjee wrote: http://www.amazon.com/XMark-Commerci.../dp/B00JKM3BZU The bar in the above link claims to have 240000 psi UTS and made out of a chrome-moly steel? Is it possible for such a high strength steel to be non-brittle enough for the application? "Chrome-moly" usually means AISI 4340 steel or equivalent. 240 kpsi is about the maximum, and elongation falls off sharply above 200 kpsi. At 225, it's down around 5/%. Is that enough for your bar? I don't know. Maybe the real-world application is no problem. At 5%, as a general matter in structural applications, you begin to expect sudden failures. But maybe it's OK for such a bar. Be sure to watch the movie clip in the picture choices. Nice drop tests that passed. Martin The video is interesting, but I was more impressed with the bending test done in a machine. It's hard to tell what the actual load is on the bar in those drop tests. -- Ed Huntress |
#3
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Posted to rec.crafts.metalworking
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On Sunday, 23 November 2014 06:33:42 UTC+5:30, Ed Huntress wrote:
On Sat, 22 Nov 2014 18:25:32 -0600, Martin Eastburn wrote: On 11/22/2014 10:42 AM, Ed Huntress wrote: On Sat, 22 Nov 2014 07:36:14 -0800 (PST), Sandarpan Mukherjee wrote: http://www.amazon.com/XMark-Commerci.../dp/B00JKM3BZU The bar in the above link claims to have 240000 psi UTS and made out of a chrome-moly steel? Is it possible for such a high strength steel to be non-brittle enough for the application? "Chrome-moly" usually means AISI 4340 steel or equivalent. 240 kpsi is about the maximum, and elongation falls off sharply above 200 kpsi. At 225, it's down around 5/%. Is that enough for your bar? I don't know. Maybe the real-world application is no problem. At 5%, as a general matter in structural applications, you begin to expect sudden failures. But maybe it's OK for such a bar. Be sure to watch the movie clip in the picture choices. Nice drop tests that passed. Martin The video is interesting, but I was more impressed with the bending test done in a machine. It's hard to tell what the actual load is on the bar in those drop tests. -- Ed Huntress The actual load in the drop tests is easy to tell. Each plate is 45 lbs. |
#4
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Posted to rec.crafts.metalworking
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On Sat, 22 Nov 2014 21:14:38 -0800 (PST), Sandarpan Mukherjee
wrote: On Sunday, 23 November 2014 06:33:42 UTC+5:30, Ed Huntress wrote: On Sat, 22 Nov 2014 18:25:32 -0600, Martin Eastburn wrote: On 11/22/2014 10:42 AM, Ed Huntress wrote: On Sat, 22 Nov 2014 07:36:14 -0800 (PST), Sandarpan Mukherjee wrote: http://www.amazon.com/XMark-Commerci.../dp/B00JKM3BZU The bar in the above link claims to have 240000 psi UTS and made out of a chrome-moly steel? Is it possible for such a high strength steel to be non-brittle enough for the application? "Chrome-moly" usually means AISI 4340 steel or equivalent. 240 kpsi is about the maximum, and elongation falls off sharply above 200 kpsi. At 225, it's down around 5/%. Is that enough for your bar? I don't know. Maybe the real-world application is no problem. At 5%, as a general matter in structural applications, you begin to expect sudden failures. But maybe it's OK for such a bar. Be sure to watch the movie clip in the picture choices. Nice drop tests that passed. Martin The video is interesting, but I was more impressed with the bending test done in a machine. It's hard to tell what the actual load is on the bar in those drop tests. -- Ed Huntress The actual load in the drop tests is easy to tell. Each plate is 45 lbs. But that doesn't tell you what the load is on the bar, as a result of being dropped with the weights on it. For example, dropping it straight down and with the bar horizontal imposes very little load on the bar. Dropping it on a 45-degree angle to horizontal imposes a higher, but unknown load. Note that the bar doesn't bend much in that test. The load is not really very high, although it is more of an impact load. -- Ed Huntress |
#5
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Posted to rec.crafts.metalworking
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On Sunday, 23 November 2014 12:32:13 UTC+5:30, Ed Huntress wrote:
On Sat, 22 Nov 2014 21:14:38 -0800 (PST), Sandarpan Mukherjee wrote: On Sunday, 23 November 2014 06:33:42 UTC+5:30, Ed Huntress wrote: On Sat, 22 Nov 2014 18:25:32 -0600, Martin Eastburn wrote: On 11/22/2014 10:42 AM, Ed Huntress wrote: On Sat, 22 Nov 2014 07:36:14 -0800 (PST), Sandarpan Mukherjee wrote: http://www.amazon.com/XMark-Commerci.../dp/B00JKM3BZU The bar in the above link claims to have 240000 psi UTS and made out of a chrome-moly steel? Is it possible for such a high strength steel to be non-brittle enough for the application? "Chrome-moly" usually means AISI 4340 steel or equivalent. 240 kpsi is about the maximum, and elongation falls off sharply above 200 kpsi. At 225, it's down around 5/%. Is that enough for your bar? I don't know. Maybe the real-world application is no problem. At 5%, as a general matter in structural applications, you begin to expect sudden failures. But maybe it's OK for such a bar. Be sure to watch the movie clip in the picture choices. Nice drop tests that passed. Martin The video is interesting, but I was more impressed with the bending test done in a machine. It's hard to tell what the actual load is on the bar in those drop tests. -- Ed Huntress The actual load in the drop tests is easy to tell. Each plate is 45 lbs. But that doesn't tell you what the load is on the bar, as a result of being dropped with the weights on it. For example, dropping it straight down and with the bar horizontal imposes very little load on the bar. Dropping it on a 45-degree angle to horizontal imposes a higher, but unknown load. Note that the bar doesn't bend much in that test. The load is not really very high, although it is more of an impact load. -- Ed Huntress http://www.roymech.co.uk/Useful_Tabl...cs_Impact.html The above page gives approximate formulae to calculate impact stresses. |
#6
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Posted to rec.crafts.metalworking
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On Sun, 23 Nov 2014 08:48:09 -0800 (PST), Sandarpan Mukherjee
wrote: On Sunday, 23 November 2014 12:32:13 UTC+5:30, Ed Huntress wrote: On Sat, 22 Nov 2014 21:14:38 -0800 (PST), Sandarpan Mukherjee wrote: On Sunday, 23 November 2014 06:33:42 UTC+5:30, Ed Huntress wrote: On Sat, 22 Nov 2014 18:25:32 -0600, Martin Eastburn wrote: On 11/22/2014 10:42 AM, Ed Huntress wrote: On Sat, 22 Nov 2014 07:36:14 -0800 (PST), Sandarpan Mukherjee wrote: http://www.amazon.com/XMark-Commerci.../dp/B00JKM3BZU The bar in the above link claims to have 240000 psi UTS and made out of a chrome-moly steel? Is it possible for such a high strength steel to be non-brittle enough for the application? "Chrome-moly" usually means AISI 4340 steel or equivalent. 240 kpsi is about the maximum, and elongation falls off sharply above 200 kpsi. At 225, it's down around 5/%. Is that enough for your bar? I don't know. Maybe the real-world application is no problem. At 5%, as a general matter in structural applications, you begin to expect sudden failures. But maybe it's OK for such a bar. Be sure to watch the movie clip in the picture choices. Nice drop tests that passed. Martin The video is interesting, but I was more impressed with the bending test done in a machine. It's hard to tell what the actual load is on the bar in those drop tests. -- Ed Huntress The actual load in the drop tests is easy to tell. Each plate is 45 lbs. But that doesn't tell you what the load is on the bar, as a result of being dropped with the weights on it. For example, dropping it straight down and with the bar horizontal imposes very little load on the bar. Dropping it on a 45-degree angle to horizontal imposes a higher, but unknown load. Note that the bar doesn't bend much in that test. The load is not really very high, although it is more of an impact load. -- Ed Huntress http://www.roymech.co.uk/Useful_Tabl...cs_Impact.html The above page gives approximate formulae to calculate impact stresses. I really don't think that would answer it for you. When a bar is held at 45 deg. to horizontal and dropped, the impact of the lower weights is not transferred to the bar. It's absorbed by whatever is on the ground. The impact imposed by the upper weights depends on a complex set of forces and deflections, which involve tracing the forces from the upper weights, through the bar, to the lower weights, to where the lower weights contact the ground. Good luck with that. g -- Ed Huntress |
#7
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Posted to rec.crafts.metalworking
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On Sunday, 23 November 2014 22:44:13 UTC+5:30, Ed Huntress wrote:
On Sun, 23 Nov 2014 08:48:09 -0800 (PST), Sandarpan Mukherjee wrote: On Sunday, 23 November 2014 12:32:13 UTC+5:30, Ed Huntress wrote: On Sat, 22 Nov 2014 21:14:38 -0800 (PST), Sandarpan Mukherjee wrote: On Sunday, 23 November 2014 06:33:42 UTC+5:30, Ed Huntress wrote: On Sat, 22 Nov 2014 18:25:32 -0600, Martin Eastburn wrote: On 11/22/2014 10:42 AM, Ed Huntress wrote: On Sat, 22 Nov 2014 07:36:14 -0800 (PST), Sandarpan Mukherjee wrote: http://www.amazon.com/XMark-Commerci.../dp/B00JKM3BZU The bar in the above link claims to have 240000 psi UTS and made out of a chrome-moly steel? Is it possible for such a high strength steel to be non-brittle enough for the application? "Chrome-moly" usually means AISI 4340 steel or equivalent. 240 kpsi is about the maximum, and elongation falls off sharply above 200 kpsi. At 225, it's down around 5/%. Is that enough for your bar? I don't know. Maybe the real-world application is no problem. At 5%, as a general matter in structural applications, you begin to expect sudden failures. But maybe it's OK for such a bar. Be sure to watch the movie clip in the picture choices. Nice drop tests that passed. Martin The video is interesting, but I was more impressed with the bending test done in a machine. It's hard to tell what the actual load is on the bar in those drop tests. -- Ed Huntress The actual load in the drop tests is easy to tell. Each plate is 45 lbs. But that doesn't tell you what the load is on the bar, as a result of being dropped with the weights on it. For example, dropping it straight down and with the bar horizontal imposes very little load on the bar. Dropping it on a 45-degree angle to horizontal imposes a higher, but unknown load. Note that the bar doesn't bend much in that test. The load is not really very high, although it is more of an impact load. -- Ed Huntress http://www.roymech.co.uk/Useful_Tabl...cs_Impact.html The above page gives approximate formulae to calculate impact stresses. I really don't think that would answer it for you. When a bar is held at 45 deg. to horizontal and dropped, the impact of the lower weights is not transferred to the bar. It's absorbed by whatever is on the ground. The impact imposed by the upper weights depends on a complex set of forces and deflections, which involve tracing the forces from the upper weights, through the bar, to the lower weights, to where the lower weights contact the ground. Good luck with that. g -- Ed Huntress True, what you say, which is why I wrote approximate. |
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