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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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I am purchasing a 500-ton (clamping force) injection molder made in
Japan, as scrap machinery. Weight appx. 50,000 lbs. I wonder, however, what parts from it can I save that can be actually resold. For example: - 50 HP hydraulic pumps - Clamp cylinder (a huge hydraulic cylinder) - Hydraulic valves While they seem attractive, I doubt that I will ever find a buyer for those. Any other ideas? i |
#2
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Ignoramus30385 fired this volley in
: I am purchasing a 500-ton (clamping force) injection molder made in Japan, as scrap machinery. Weight appx. 50,000 lbs. I wonder, however, what parts from it can I save that can be actually resold. What's the size, compression ratio, volume, and condition of the screw and housing (and heater and screw motor)? Lloyd |
#3
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Ignoramus30385 fired this volley in
: I am purchasing a 500-ton (clamping force) injection molder made in Japan, as scrap machinery. Weight appx. 50,000 lbs. I wonder, however, what parts from it can I save that can be actually resold. I should have added, that screws and housings in good condition are quite valuable, not only intrinsically, but because they are "refurbishable" less expensively than new, and end up in brand new condition afterwards. Lloyd |
#4
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On 2014-06-06, Lloyd E. Sponenburgh lloydspinsidemindspring.com wrote:
Ignoramus30385 fired this volley in : I am purchasing a 500-ton (clamping force) injection molder made in Japan, as scrap machinery. Weight appx. 50,000 lbs. I wonder, however, what parts from it can I save that can be actually resold. What's the size, compression ratio, volume, and condition of the screw and housing (and heater and screw motor)? Lloyd, I honestly do not know. I know that it is old. i |
#5
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Ignoramus30385 fired this volley in
: Lloyd, I honestly do not know. I know that it is old. Offer the screw, housing, heater, and maybe the screw drive motor to an injection screw rebuilder. They'll pay more than scrap for it, even if it's not a lot. Lloyd |
#6
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On Thu, 05 Jun 2014 20:23:04 -0500, Ignoramus30385
wrote: I am purchasing a 500-ton (clamping force) injection molder made in Japan, as scrap machinery. Weight appx. 50,000 lbs. I wonder, however, what parts from it can I save that can be actually resold. For example: - 50 HP hydraulic pumps - Clamp cylinder (a huge hydraulic cylinder) - Hydraulic valves While they seem attractive, I doubt that I will ever find a buyer for those. Any other ideas? i The straining rods are 4140. I've made many parts out of press straining rods. Not positive, but I bet the plattens are 4140 also. Is it old enough to have timer relays? I guess not worth much, but they are built for 10,000,000s of cycles. LOTS of hydraulic parts, Karl |
#7
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On 2014-06-06, Karl Townsend wrote:
The straining rods are 4140. I've made many parts out of press straining rods. Not positive, but I bet the plattens are 4140 also. This is a great idea. i |
#8
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On 6/5/2014 6:23 PM, Ignoramus30385 wrote:
I am purchasing a 500-ton (clamping force) injection molder made in Japan, as scrap machinery. Weight appx. 50,000 lbs. I wonder, however, what parts from it can I save that can be actually resold. For example: - 50 HP hydraulic pumps - Clamp cylinder (a huge hydraulic cylinder) - Hydraulic valves While they seem attractive, I doubt that I will ever find a buyer for those. Any other ideas? i If the heat exchanger is still good, you might be able to find an interested party. Paul |
#9
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On 6/5/2014 8:23 PM, Ignoramus30385 wrote:
.... - 50 HP hydraulic pumps - Clamp cylinder (a huge hydraulic cylinder) - Hydraulic valves While they seem attractive, I doubt that I will ever find a buyer for those. Any other ideas? What does it hurt other than just a little time? I'd think the hydraulics wouldn't be very hard at all to get rid of. How big is "huge" on the cylinder? Altho the distance is an issue. -- |
#10
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On 2014-06-06, Paul Drahn wrote:
On 6/5/2014 6:23 PM, Ignoramus30385 wrote: I am purchasing a 500-ton (clamping force) injection molder made in Japan, as scrap machinery. Weight appx. 50,000 lbs. I wonder, however, what parts from it can I save that can be actually resold. For example: - 50 HP hydraulic pumps - Clamp cylinder (a huge hydraulic cylinder) - Hydraulic valves While they seem attractive, I doubt that I will ever find a buyer for those. Any other ideas? i If the heat exchanger is still good, you might be able to find an interested party. I spent all day working on it to get it ready for moving, and parting out. Here's what I have decided to take: 1) Two hydraulic pumps 30 an 37 kW 2) Hydraulic heat exchanger 3) Two hydraulic cylinders, one operating the clamp or die, another one operating the feed screw 4) Miscellaneous steel bars for making those infamous "welding tables". 5) (not decied yet) Maybe I will take the hydraulic motor that runs the feed screw. Any thoughts on this last one? i |
#11
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On 2014-06-06, dpb wrote:
On 6/5/2014 8:23 PM, Ignoramus30385 wrote: ... - 50 HP hydraulic pumps - Clamp cylinder (a huge hydraulic cylinder) - Hydraulic valves While they seem attractive, I doubt that I will ever find a buyer for those. Any other ideas? What does it hurt other than just a little time? I'd think the hydraulics wouldn't be very hard at all to get rid of. How big is "huge" on the cylinder? Altho the distance is an issue. 140mm piston diameter, appx 3 feet stroke, |
#12
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"Ignoramus8186" wrote in message
... 5) (not decied yet) Maybe I will take the hydraulic motor that runs the feed screw. Any thoughts on this last one? What kind of shaft does it have? I bought a used involute-splined hydraulic pump cheap and then had to machine a matching broach to mount a pulley on it. Surplus Center didn't have anything that would fit. -jsw |
#13
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"Ignoramus8186" wrote in message
... On 2014-06-06, dpb wrote: What does it hurt other than just a little time? I'd think the hydraulics wouldn't be very hard at all to get rid of. How big is "huge" on the cylinder? Altho the distance is an issue. 140mm piston diameter, appx 3 feet stroke, That'll split some big firewood! -jsw |
#14
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Ignoramus8186 fired this volley in
: 140mm piston diameter, appx 3 feet stroke, Ig, that's barely a healthy log splitter cylinder. That's not only NOT 'huge', it's not even a moderately-sized cylinder. A lot of DIY guys would find use for a cylinder that _small_. Lloyd |
#15
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On Fri, 06 Jun 2014 15:30:20 -0500, "Lloyd E. Sponenburgh"
lloydspinsidemindspring.com wrote: Ignoramus8186 fired this volley in m: 140mm piston diameter, appx 3 feet stroke, Ig, that's barely a healthy log splitter cylinder. That's not only NOT 'huge', it's not even a moderately-sized cylinder. A lot of DIY guys would find use for a cylinder that _small_. Lloyd That's too small a cylinder for 500 ton, unless its a toggle press. Karl |
#16
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Karl Townsend fired this volley in
: That's too small a cylinder for 500 ton, unless its a toggle press. Most of the smaller ones were toggle types to speed closing, minimize closing pressure until the top half of the mold got close, and to maximize closing force with the smallest hydraulics possible. I haven't been involved in any injection molding for over 15 years, so I don't know how the newer presses are built. We had a line of four vertical presses, different brands, all toggle types. The one horizontal press we had was Japanese, and straight hydraulic ram closing. It was SLOWWWWW! LLoyd |
#17
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![]() "Karl Townsend" That's too small a cylinder for 500 ton, unless its a toggle press. Karl 36 tons @ 3000 lbs |
#18
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On 2014-06-06, Lloyd E. Sponenburgh lloydspinsidemindspring.com wrote:
Ignoramus8186 fired this volley in : 140mm piston diameter, appx 3 feet stroke, Ig, that's barely a healthy log splitter cylinder. That's not only NOT 'huge', it's not even a moderately-sized cylinder. A lot of DIY guys would find use for a cylinder that _small_. OK, I agree with you. I worked a lot today -- felt great all day like a 25 year old -- and one of the things that I did was I took of the end nut from that hydraulic cylinder. i |
#19
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On 2014-06-06, Karl Townsend wrote:
On Fri, 06 Jun 2014 15:30:20 -0500, "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote: Ignoramus8186 fired this volley in om: 140mm piston diameter, appx 3 feet stroke, Ig, that's barely a healthy log splitter cylinder. That's not only NOT 'huge', it's not even a moderately-sized cylinder. A lot of DIY guys would find use for a cylinder that _small_. Lloyd That's too small a cylinder for 500 ton, unless its a toggle press. It has mechanical clamping. i |
#20
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On 2014-06-06, Jim Wilkins wrote:
"Ignoramus8186" wrote in message ... On 2014-06-06, dpb wrote: What does it hurt other than just a little time? I'd think the hydraulics wouldn't be very hard at all to get rid of. How big is "huge" on the cylinder? Altho the distance is an issue. 140mm piston diameter, appx 3 feet stroke, That'll split some big firewood! Maybe I should build a nice log splitter from all the crap I have laying around, and sell it. I have pretty much everything. i |
#21
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Ignoramus8186 fired this volley in
: Maybe I should build a nice log splitter from all the crap I have laying around, and sell it. I have pretty much everything. They're simple and fast to build. If I ever re-do mine, I'll add a vertical/horizontal tilt feature, and a log cradle. It's getting harder to lift the big cutoffs. It'll split 20" diameter oak without a strain, but lifting that big a piece up onto the rail is a strain. I'll probably put a good Kawasaki or Honda on it, too, instead of that clanking old Briggs. Lloyd |
#22
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![]() "Ignoramus8186" wrote in message ... Maybe I should build a nice log splitter from all the crap I have laying around, and sell it. I have pretty much everything. i Product liability insurance? Don't forget all the saftey warning stickers. Best Regards Tom. |
#23
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On 2014-06-06, Lloyd E. Sponenburgh lloydspinsidemindspring.com wrote:
Ignoramus8186 fired this volley in : Maybe I should build a nice log splitter from all the crap I have laying around, and sell it. I have pretty much everything. They're simple and fast to build. If I ever re-do mine, I'll add a vertical/horizontal tilt feature, and a log cradle. It's getting harder to lift the big cutoffs. It'll split 20" diameter oak without a strain, but lifting that big a piece up onto the rail is a strain. I'll probably put a good Kawasaki or Honda on it, too, instead of that clanking old Briggs. Sounds great. We did make a hydraulic unit for our beavertail semi trailer, by repowering an electric hydraulic pump with a Honda GX160 gasoline motor. Works great now. Log splitter is something very similar. i |
#24
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On 2014-06-06, Howard Beal NSA wrote:
"Ignoramus8186" wrote in message ... Maybe I should build a nice log splitter from all the crap I have laying around, and sell it. I have pretty much everything. Product liability insurance? Don't forget all the saftey warning stickers. I do not have to say that I made it i |
#25
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On Fri, 6 Jun 2014 15:47:45 -0700, "Howard Beal" wrote:
"Ignoramus8186" wrote in message m... Maybe I should build a nice log splitter from all the crap I have laying around, and sell it. I have pretty much everything. i Product liability insurance? Don't forget all the saftey warning stickers. Yeah, if you ever do build and sell one of those, don't ever tell anyone you made it. "It came in an auction lot, your Honor." -- It is characteristic of all deep human problems that they are not to be approached without some humor and some bewilderment. -- Freeman Dyson |
#26
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On Fri, 06 Jun 2014 15:41:25 -0500, Karl Townsend
wrote: On Fri, 06 Jun 2014 15:30:20 -0500, "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote: Ignoramus8186 fired this volley in om: 140mm piston diameter, appx 3 feet stroke, Ig, that's barely a healthy log splitter cylinder. That's not only NOT 'huge', it's not even a moderately-sized cylinder. A lot of DIY guys would find use for a cylinder that _small_. Lloyd That's too small a cylinder for 500 ton, unless its a toggle press. Huh? I see splitters on sale which are only 5T to 42T ($7k) Where the hell did 500T come from, Karl? That _would_ be a large splitter. "Add 16 stumps and press button for 128 splits of wood." I love the automatics, which drag the log into the splitter, cut it as precise length, then split to 8pcs per round...every 5 seconds. http://www.liveleak.com/view?i=076_1340766333 -- It is characteristic of all deep human problems that they are not to be approached without some humor and some bewilderment. -- Freeman Dyson |
#27
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Q: What parts can I save from a scrap injection molder?
A: All of them. Now, the better question is "Which ones _should_ you save?" to which the answer is "the working or useful bits". -- pyotr filipivich "With Age comes Wisdom. Although more often, Age travels alone." |
#28
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On Fri, 06 Jun 2014 21:42:53 -0700, Larry Jaques
wrote: On Fri, 06 Jun 2014 15:41:25 -0500, Karl Townsend wrote: On Fri, 06 Jun 2014 15:30:20 -0500, "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote: Ignoramus8186 fired this volley in news:3dydnXwVG6aAhg_OnZ2dnUVZ_t6dnZ2d@giganews. com: 140mm piston diameter, appx 3 feet stroke, Ig, that's barely a healthy log splitter cylinder. That's not only NOT 'huge', it's not even a moderately-sized cylinder. A lot of DIY guys would find use for a cylinder that _small_. Lloyd That's too small a cylinder for 500 ton, unless its a toggle press. Huh? I see splitters on sale which are only 5T to 42T ($7k) Where the hell did 500T come from, Karl? That _would_ be a large splitter. "Add 16 stumps and press button for 128 splits of wood." I love the automatics, which drag the log into the splitter, cut it as precise length, then split to 8pcs per round...every 5 seconds. http://www.liveleak.com/view?i=076_1340766333 I thought maybe Iggy quoted the cylinder size wrong. A 500 ton conventional press has a HUGE cylinder diameter with maybe a 7" push rod. Iggy said in anther part of this thread that its a toggle press. This style used a small cylinder (like 7") pushing on a "knee" to provide a huge mechainical leverage and get the 500 ton force. Iggy's press is not real old, toggles showed up in the 1980s. Karl |
#29
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"Ignoramus8186" wrote in message
... On 2014-06-06, Jim Wilkins wrote: "Ignoramus8186" wrote in message ... On 2014-06-06, dpb wrote: What does it hurt other than just a little time? I'd think the hydraulics wouldn't be very hard at all to get rid of. How big is "huge" on the cylinder? Altho the distance is an issue. 140mm piston diameter, appx 3 feet stroke, That'll split some big firewood! Maybe I should build a nice log splitter from all the crap I have laying around, and sell it. I have pretty much everything. i Log splitters use a special 'detent' valve that will stay latched in the retract position until oil pressure rises when the piston bottoms, but requires a hand on the lever to advance. Usually they have a two-stage pump that shifts to lower flow at higher pressure when the resistance rises. http://science.howstuffworks.com/tra...hydraulic2.htm -jsw |
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