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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Riveting tool
There was a thread here earlier discussing solid rivets and various
methods of setting them. I have been using a ball peen hammer but that method has, in my hands, a number of limitations. Before I spent $$$ I made this vise attachment for use with 1/8" rivets: http://www.flickr.com/photos/2768312...7630578102032/ The results seem an improvement on hammering and there is less chance of marking the surrounding surfaces. Michael Koblic, Campbell River, BC |
#2
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Riveting tool
wrote in message ... There was a thread here earlier discussing solid rivets and various methods of setting them. I have been using a ball peen hammer but that method has, in my hands, a number of limitations. Before I spent $$$ I made this vise attachment for use with 1/8" rivets: http://www.flickr.com/photos/2768312...7630578102032/ The results seem an improvement on hammering and there is less chance of marking the surrounding surfaces. Michael Koblic, Campbell River, BC Those rivets look like ****. First, stop using a ballpeen hammer, use a narrow sharp cross peen to set your rivets. Use round face to finish. Next get some decent rivet sets The procedure is: Put the rivet through the hole. place head down on the anvil Scrub the two sheets together by lightly tapping the sheets together with a hammer to knock down any burs that might hold the sheets apart. Use the cross peen to flare and upset the rivet. Rotate the blows around the rivet (make Xs with the hammer blows) When the joint is tight and the rivet looks like a bunch of celery, use the set to round up the top and curl the edges back until it starts to look like an umbrella. Then use the round face hammer to set it down tight. Finally, don't even dream of getting a matching round head on both sides of the rivet. On small rivets that involves hammering down a piece of wire that extends 3 diameters past the sheet. Paul K Dickman The single greatest labor saving device in the world is simply, doing the job right the first time. |
#3
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Riveting tool
On Sat, 14 Jul 2012 17:04:25 -0700, wrote:
There was a thread here earlier discussing solid rivets and various methods of setting them. I have been using a ball peen hammer but that method has, in my hands, a number of limitations. Before I spent $$$ I made this vise attachment for use with 1/8" rivets: http://www.flickr.com/photos/2768312...7630578102032/ The results seem an improvement on hammering and there is less chance of marking the surrounding surfaces. Michael Koblic, Campbell River, BC ~Usually~ the "shop head", the head that you make with your hammer, is just a short cylindrical section. See http://www.hansonrivet.com/w93.htm The shop head on a 1/8" rivet, for example, is .160" (minimum) - .210" (maximum) in diameter and .040" - .080" in height. Cheers, John B. |
#4
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Riveting tool
On Jul 14, 8:04*pm, wrote:
The results seem an improvement on hammering and there is less chance of marking the surrounding surfaces. Michael Koblic, Campbell River, BC Do not give up on setting rivets with hammers. I do not have a cross pein hammer to use as Paul Dickman recommends, But do have a selection of ball pein hammers. It helps to use a hammer that is not too heavy ( or too light ). Dan |
#6
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Riveting tool
On Sun, 15 Jul 2012 05:04:28 -0700 (PDT), "
wrote: On Jul 14, 8:04*pm, wrote: The results seem an improvement on hammering and there is less chance of marking the surrounding surfaces. Michael Koblic, Campbell River, BC Do not give up on setting rivets with hammers. I do not have a cross pein hammer to use as Paul Dickman recommends, But do have a selection of ball pein hammers. It helps to use a hammer that is not too heavy ( or too light ). I have both. It's not the hammer...:-) |
#7
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Riveting tool
wrote in message ... .. I have both. It's not the hammer...:-) I went downstairs and hammered a head on a ~2mm dia aluminum Pop rivet shank, protruding 1/4" above the vise, to see how I hold my arm. The easiest hammer to control is a very old ball pein with a half pound head and a handle that narrows to 5/8" x 1/2" near the head. The grip is ~1" x 3/4". I couldn't control a newer, thicker one as well. My auto body hammers have the same narrow resilient shank. http://www.performancemetalshaping.n...ge/5458321.htm I could hammer around the edge of the head wth the pick hammer, but not as neatly. The old one has its handle installed at a downward angle like a claw hammer instead of straight out like the usual ball pein. At least that's how I was taught to replace hammer handles. jsw |
#8
Posted to rec.crafts.metalworking
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Riveting tool
Gunner Asch fired this volley in
: Gunner, with boxes and jars of rivits and no tools to use them Funny, that. My dad was into "inventing" in the 1950s, and decided to make an all-aluminum golf push-pull bag cart. He bought a very nice assortment of rivet sets, which I still have today. They're nothing fancy, but are corrosion resistant (a few rust specks after all these years) yet very hard, and have nicely polished setting faces. Lloyd |
#9
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Riveting tool
On Sunday, July 15, 2012 6:32:51 PM UTC-6, Lloyd E. Sponenburgh wrote:
Gunner Asch > fired this volley in : > Gunner, with boxes and jars of rivits and no tools to use them Funny, that. My dad was into "inventing" in the 1950s, and decided to make an all-aluminum golf push-pull bag cart. He bought a very nice assortment of rivet sets, which I still have today. They're nothing fancy, but are corrosion resistant (a few rust specks after all these years) yet very hard, and have nicely polished setting faces. Lloyd Don't know about current stocking practices, but at one time, I could go into Orchard Hardware, have my pick of any number of solid rivet types in bins and the hand tools to set them. They can still be had from the likes of Aircraft Spruce and the various surplus tool outfits to fit standard air hammers, those will make a nice domed rivet head(if that's the profile wanted, there are others). And the tooling is cheap. Stan |
#11
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Riveting tool
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#12
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Riveting tool
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#13
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Riveting tool
On Tue, 17 Jul 2012 01:45:11 -0400, Brian Lawson
wrote: On Mon, 16 Jul 2012 17:12:37 -0700, wrote: SNIP I am waiting for the Aircraft Spruce "product specialist" to come back to work (was supposed to be today but no luck). The guy I spoke to last week had only a vague idea about the tools. I am thinking of getting one of their $75 squeezers if it can do a good job with the steel 1/8" roundheads. More SNIP Michael Koblic, Campbell River, BC Hey Mike, Be sure to question Aircraft Spruce as to whether one of their tools can do "steel" rivets. I used their stuff to do aluminum rivets in planes, but don't recall doing any steel that way. One of the reasons to talk to the "product specialist". Brian Lawson, Bothwell, Ontario. ps...Aircraft Spruce opened a branch office in Brantford, Ontario, a few years ago. Not big enough to stock all that they offer though, at least not when they opened. The very branch I am trying to deal with I think. Michael Koblic, Campbell River, BC |
#14
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Riveting tool
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#15
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Riveting tool
wrote in message ... ... And here is the answer: "I do not know if either the squeezers or the guns will work on steel rivets, we have no experience with them". So, back to shopping in the States... Michael Koblic, Campbell River, BC Maybe chuck a grade 8 bolt in your little lathe and carve a rivet-head-shaped recess in the end? jsw |
#16
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Riveting tool
On Wed, 18 Jul 2012 12:17:50 -0700, wrote:
On Tue, 17 Jul 2012 18:34:40 -0700, wrote: On Tue, 17 Jul 2012 01:45:11 -0400, Brian Lawson wrote: [...] Be sure to question Aircraft Spruce as to whether one of their tools can do "steel" rivets. I used their stuff to do aluminum rivets in planes, but don't recall doing any steel that way. One of the reasons to talk to the "product specialist". Brian Lawson, Bothwell, Ontario. ps...Aircraft Spruce opened a branch office in Brantford, Ontario, a few years ago. Not big enough to stock all that they offer though, at least not when they opened. The very branch I am trying to deal with I think. And here is the answer: "I do not know if either the squeezers or the guns will work on steel rivets, we have no experience with them". So, back to shopping in the States... Mikey, here in the States, you'll get answers like "I don't know. I've never used a rivet thingy before." or "My coworker says it should work." or "I speak very English!" in a deeply Indian accent, followed by "I am just a telephone answering person. I will pass this up the line to the technical department, sir or madam. They will be in contact with you in no more than six weeks." or "Sheeit, how the hell do I know?" They just inspire confidence in the companies, don't they? Even the great McMaster employees gave me a less than acceptable answer regarding shipping. "I don't know. We can't see those screens in our software. Once you order, the email regarding its shipment will contain the price of the shipping. It's not very much, though, maybe fifteen dollars at most." This was when I ordered the 4 adjustable leveling feet for my CNC router table. Shipping was $4 on an $11 order, and they were heavier than I had expected. -- Win first, Fight later. --martial principle of the Samurai |
#17
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Riveting tool
On Wed, 18 Jul 2012 19:41:29 -0700, Larry Jaques
wrote: On Wed, 18 Jul 2012 12:17:50 -0700, wrote: On Tue, 17 Jul 2012 18:34:40 -0700, wrote: On Tue, 17 Jul 2012 01:45:11 -0400, Brian Lawson wrote: [...] Be sure to question Aircraft Spruce as to whether one of their tools can do "steel" rivets. I used their stuff to do aluminum rivets in planes, but don't recall doing any steel that way. One of the reasons to talk to the "product specialist". Brian Lawson, Bothwell, Ontario. ps...Aircraft Spruce opened a branch office in Brantford, Ontario, a few years ago. Not big enough to stock all that they offer though, at least not when they opened. The very branch I am trying to deal with I think. And here is the answer: "I do not know if either the squeezers or the guns will work on steel rivets, we have no experience with them". So, back to shopping in the States... Mikey, here in the States, you'll get answers like "I don't know. I've never used a rivet thingy before." or "My coworker says it should work." or "I speak very English!" in a deeply Indian accent, followed by "I am just a telephone answering person. I will pass this up the line to the technical department, sir or madam. They will be in contact with you in no more than six weeks." or "Sheeit, how the hell do I know?" They just inspire confidence in the companies, don't they? Even the great McMaster employees gave me a less than acceptable answer regarding shipping. "I don't know. We can't see those screens in our software. Once you order, the email regarding its shipment will contain the price of the shipping. It's not very much, though, maybe fifteen dollars at most." This was when I ordered the 4 adjustable leveling feet for my CNC router table. Shipping was $4 on an $11 order, and they were heavier than I had expected. To be fair, I contacted a US branch of the same company and received one of the response versions you have listed. BTW I, too, hate it when the company is unable to tell you the shipping costs before you place the order. Here the shipping costs are often the deciding factor. OTOH there are some companies in the States (e.g Rio Grande) who worked out that you can ship small items without charging 4 times the cost of the item in shipping (I was once asked to pay $21 shipping for a $5 packet of epee tip screws). Michael Koblic, Campbell River, BC |
#18
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Riveting tool
On Wed, 18 Jul 2012 17:31:05 -0400, "Jim Wilkins"
wrote: wrote in message .. . ... And here is the answer: "I do not know if either the squeezers or the guns will work on steel rivets, we have no experience with them". So, back to shopping in the States... Michael Koblic, Campbell River, BC Maybe chuck a grade 8 bolt in your little lathe and carve a rivet-head-shaped recess in the end? Right, but what do I do with it then? Turn the shank to 0.401" and stick it in a cheap air hammer? Would that work? |
#19
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Riveting tool
wrote:
On Wed, 18 Jul 2012 17:31:05 -0400, "Jim Wilkins" wrote: wrote in message ... ... And here is the answer: "I do not know if either the squeezers or the guns will work on steel rivets, we have no experience with them". So, back to shopping in the States... Michael Koblic, Campbell River, BC Maybe chuck a grade 8 bolt in your little lathe and carve a rivet-head-shaped recess in the end? Right, but what do I do with it then? Turn the shank to 0.401" and stick it in a cheap air hammer? Would that work? Want to save time? Hit the local cheap tool place and buy a handful of the longest shank air hammer bits they have. Take them home, chuck them in the lathe and cut the tool tip section off the shank. Now grind/turn the cut end into a rivet heading tool. Turn the outer diameter down so you have a thin lip around the set. This is so you don't mar the workpiece if you use a shorter rivet or hit off axis. Take a look at this one to see what I mean. http://www.harborfreight.com/3x-air-...set-97857.html -- Steve W. |
#20
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Riveting tool
On Thu, 19 Jul 2012 02:45:29 -0400, "Steve W."
wrote: wrote: On Wed, 18 Jul 2012 17:31:05 -0400, "Jim Wilkins" wrote: wrote in message ... ... And here is the answer: "I do not know if either the squeezers or the guns will work on steel rivets, we have no experience with them". So, back to shopping in the States... Michael Koblic, Campbell River, BC Maybe chuck a grade 8 bolt in your little lathe and carve a rivet-head-shaped recess in the end? Right, but what do I do with it then? Turn the shank to 0.401" and stick it in a cheap air hammer? Would that work? Want to save time? Hit the local cheap tool place and buy a handful of the longest shank air hammer bits they have. Take them home, chuck them in the lathe and cut the tool tip section off the shank. Now grind/turn the cut end into a rivet heading tool. Turn the outer diameter down so you have a thin lip around the set. This is so you don't mar the workpiece if you use a shorter rivet or hit off axis. Take a look at this one to see what I mean. http://www.harborfreight.com/3x-air-...set-97857.html Right. But I still need to get an air gun of some sort. This is where I am running into problems. E.g. the 3x gun in the link is probably too weak to set 1/8" steel rivets (or so I am told). Michael Koblic, Campbell River, BC |
#21
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Riveting tool
wrote in message ... On Thu, 19 Jul 2012 02:45:29 -0400, "Steve W." wrote: wrote: On Wed, 18 Jul 2012 17:31:05 -0400, "Jim Wilkins" wrote: wrote in message ... ... And here is the answer: "I do not know if either the squeezers or the guns will work on steel rivets, we have no experience with them". So, back to shopping in the States... Michael Koblic, Campbell River, BC Maybe chuck a grade 8 bolt in your little lathe and carve a rivet-head-shaped recess in the end? Right, but what do I do with it then? Turn the shank to 0.401" and stick it in a cheap air hammer? Would that work? Want to save time? Hit the local cheap tool place and buy a handful of the longest shank air hammer bits they have. Take them home, chuck them in the lathe and cut the tool tip section off the shank. Now grind/turn the cut end into a rivet heading tool. Turn the outer diameter down so you have a thin lip around the set. This is so you don't mar the workpiece if you use a shorter rivet or hit off axis. Take a look at this one to see what I mean. http://www.harborfreight.com/3x-air-...set-97857.html Right. But I still need to get an air gun of some sort. This is where I am running into problems. E.g. the 3x gun in the link is probably too weak to set 1/8" steel rivets (or so I am told). Michael Koblic, Campbell River, BC Okay, in the last 10 minutes I went downstairs and turned the concave recess in a 1/4" bolt, stuck it through pipe strapping for a handle, and pounded a round head on a 1/8" steel rivet with it. The 1/2 Lb hammer wasn't quite enough, the 1-1/2 Lb one was plenty. jsw |
#22
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Riveting tool
On Thu, 19 Jul 2012 15:00:42 -0700, wrote:
On Thu, 19 Jul 2012 02:45:29 -0400, "Steve W." wrote: wrote: On Wed, 18 Jul 2012 17:31:05 -0400, "Jim Wilkins" wrote: wrote in message ... ... And here is the answer: "I do not know if either the squeezers or the guns will work on steel rivets, we have no experience with them". So, back to shopping in the States... Michael Koblic, Campbell River, BC Maybe chuck a grade 8 bolt in your little lathe and carve a rivet-head-shaped recess in the end? Right, but what do I do with it then? Turn the shank to 0.401" and stick it in a cheap air hammer? Would that work? Want to save time? Hit the local cheap tool place and buy a handful of the longest shank air hammer bits they have. Take them home, chuck them in the lathe and cut the tool tip section off the shank. Now grind/turn the cut end into a rivet heading tool. Turn the outer diameter down so you have a thin lip around the set. This is so you don't mar the workpiece if you use a shorter rivet or hit off axis. Take a look at this one to see what I mean. http://www.harborfreight.com/3x-air-...set-97857.html Right. But I still need to get an air gun of some sort. This is where I am running into problems. E.g. the 3x gun in the link is probably too weak to set 1/8" steel rivets (or so I am told). I've never seen those, so I don't have any info on them. They have another air hammer which has a longer nose and I'm sure would work on simple 1/8" steel rivets. I picked up their cheaper set which would probably work, but I haven't tried installing things with it. It's a demo tool. One of the kits would provide enough chisels to modify for your riveting needs. Plus, they have a standard .401 shank, so you can buy them anywhere. http://www.harborfreight.com/super-d...els-47868.html longer nose, probably stronger. My kit, very weak (compared to my Chicago Pneumatic big boy), but -probably- strong enough for your needs. http://www.harborfreight.com/air-imp...kit-92037.html -- Win first, Fight later. --martial principle of the Samurai |
#23
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Riveting tool
On Thu, 19 Jul 2012 16:45:00 -0700, Larry Jaques
wrote: [...] Take a look at this one to see what I mean. http://www.harborfreight.com/3x-air-...set-97857.html Right. But I still need to get an air gun of some sort. This is where I am running into problems. E.g. the 3x gun in the link is probably too weak to set 1/8" steel rivets (or so I am told). I've never seen those, so I don't have any info on them. They have another air hammer which has a longer nose and I'm sure would work on simple 1/8" steel rivets. I picked up their cheaper set which would probably work, but I haven't tried installing things with it. It's a demo tool. One of the kits would provide enough chisels to modify for your riveting needs. Plus, they have a standard .401 shank, so you can buy them anywhere. http://www.harborfreight.com/super-d...els-47868.html longer nose, probably stronger. My kit, very weak (compared to my Chicago Pneumatic big boy), but -probably- strong enough for your needs. http://www.harborfreight.com/air-imp...kit-92037.html Right. The big question is (and I think I posted this question before) can you use Air *hammers* in lieu of air *riveting guns*. E.g. my local shop will sell me an air hammer for $70 (which is OK) but want $260 for an air riveting gun. The main difference as far as I can tell is that the riveting gun has a slow start. How important is that? Is it worth the additional $190? I am going to go to Canadian Tire and see if I can get one of their air hammers. They have a very good return policy, so if it does not work out... BTW the 0.401" sets are ubiquitous and form some sources quite cheap ($8.50 from the infamous Aircraft Spruce - surely they will be OK for steel rivets?) Michael Koblic, Campbell River, BC |
#24
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Riveting tool
On Thu, 19 Jul 2012 18:44:51 -0400, "Jim Wilkins"
wrote: [...] Okay, in the last 10 minutes I went downstairs and turned the concave recess in a 1/4" bolt, stuck it through pipe strapping for a handle, and pounded a round head on a 1/8" steel rivet with it. The 1/2 Lb hammer wasn't quite enough, the 1-1/2 Lb one was plenty. I believe you. But the purpose of looking for alternatives to hammering rivets is so that they can be set "in situ" as opposed to moving the whole piece to an anvil. Michael Koblic, Campbell River, BC |
#25
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Riveting tool
The air chisels also hit much faster than a rivet hammer, causing
premature work hardening in some rivet materials. A "4X" riveter will work fine on 1/8 steel rivets, the hand-powered squeezer will NOT. How many rivets do you need to drive? Bob |
#26
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Riveting tool
On Thu, 19 Jul 2012 22:20:34 -0700, wrote:
On Thu, 19 Jul 2012 16:45:00 -0700, Larry Jaques wrote: [...] Take a look at this one to see what I mean. http://www.harborfreight.com/3x-air-...set-97857.html Right. But I still need to get an air gun of some sort. This is where I am running into problems. E.g. the 3x gun in the link is probably too weak to set 1/8" steel rivets (or so I am told). I've never seen those, so I don't have any info on them. They have another air hammer which has a longer nose and I'm sure would work on simple 1/8" steel rivets. I picked up their cheaper set which would probably work, but I haven't tried installing things with it. It's a demo tool. One of the kits would provide enough chisels to modify for your riveting needs. Plus, they have a standard .401 shank, so you can buy them anywhere. http://www.harborfreight.com/super-d...els-47868.html longer nose, probably stronger. My kit, very weak (compared to my Chicago Pneumatic big boy), but -probably- strong enough for your needs. http://www.harborfreight.com/air-imp...kit-92037.html Right. The big question is (and I think I posted this question before) can you use Air *hammers* in lieu of air *riveting guns*. E.g. my local shop will sell me an air hammer for $70 (which is OK) but want $260 for an air riveting gun. The main difference as far as I can tell is that the riveting gun has a slow start. How important is that? Is it worth the additional $190? One can feather the trigger on an air hammer, too, so I really see no difference worth mentioning (though I'm no riveting expert, by any means.) I am going to go to Canadian Tire and see if I can get one of their air hammers. They have a very good return policy, so if it does not work out... BTW the 0.401" sets are ubiquitous and form some sources quite cheap ($8.50 from the infamous Aircraft Spruce - surely they will be OK for steel rivets?) Michael Koblic, Campbell River, BC -- Win first, Fight later. --martial principle of the Samurai |
#27
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Riveting tool
On Thu, 19 Jul 2012 22:29:27 -0700, Bob wrote:
The air chisels also hit much faster than a rivet hammer, causing premature work hardening in some rivet materials. A "4X" riveter will work fine on 1/8 steel rivets, the hand-powered squeezer will NOT. How many rivets do you need to drive? Thank you. That is useful, I can now look at the blow rate of the proposed purchases :-) I talked to a vendor today who is supposed to be sending me details of a "powerful" air rivet gun for under $100. I doubt that I shall be driving large numbers of rivets. I would not be even considering this solution if it was not for the rivet location. Another issue that was raised today was the air supply. The CFM given for the guns on various sites is anywhere between 3 and 8. I was told of a gun today that was rated at 3 CFM but *15* CFM "under load", whatever that means (surely the gun is either under load or not working - why would there be two figures?). As the number of rivets is not likely to be large and the riveting action takes place in short bursts I was thinking my wimpy little compressor should cope, but now I am not so sure. Then there is the question of the hose size... Michael Koblic, Campbell River, BC |
#28
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Riveting tool
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#29
Posted to rec.crafts.metalworking
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Riveting tool
Another source for riveters in yardstore.com. They carry used as well
as new, including my personal favorite, Cleco 5x ;-) |
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