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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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AC condenser repair
The AC broke in my John Deere. AC is needed a bit more in a tractor
cause you get A LOT of heat off the machine, the cab is all glass, and one little window to open. Easily 20 degrees over outside. My neighbor is an HVAC tech. We found a hole in the condenser caused the failure. First braze attempt still had a small leak. The second attempt, the braze slumped into the line and party blocked it. Now I'm FUBAR. Somehow, I need to cut this braze out and weld a patch over it. Or pull a 180 U off of one end and bypass this run. It is the first top run on the condenser. Anyone successfully done either operation? I looked for generic replacements. John Deere isn't listed. No joy trying to find one based on length and width. For those that don't know, John Deere selected their tractor color because of the amount of green you need to buy a part. Anybody know of a place that will supply a condenser that fits within a certain height and width? I do know a machinist that can build a bracket. Karl |
#2
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AC condenser repair
I'd suggest to contact some refrigeration or HVAC firms near
you. Sometimes folks take out a "condensing unit" which still contains a good condensor. I'm not sure what the line sizes are, or the size of the condensor you need. But, that's an idea. Very often the take out units are dumped in a pile, and later taken to the metals recycling yard. Not sure about skipping one loop of the condensor, I've never heard of anyone doing such a thing. Best of luck, it sounds urgent and needed. I don't have a condensor to offer you, wish I did. You may be able to use one out of window AC. -- Christopher A. Young Learn more about Jesus www.lds.org .. "Karl Townsend" wrote in message ... The AC broke in my John Deere. AC is needed a bit more in a tractor cause you get A LOT of heat off the machine, the cab is all glass, and one little window to open. Easily 20 degrees over outside. My neighbor is an HVAC tech. We found a hole in the condenser caused the failure. First braze attempt still had a small leak. The second attempt, the braze slumped into the line and party blocked it. Now I'm FUBAR. Somehow, I need to cut this braze out and weld a patch over it. Or pull a 180 U off of one end and bypass this run. It is the first top run on the condenser. Anyone successfully done either operation? I looked for generic replacements. John Deere isn't listed. No joy trying to find one based on length and width. For those that don't know, John Deere selected their tractor color because of the amount of green you need to buy a part. Anybody know of a place that will supply a condenser that fits within a certain height and width? I do know a machinist that can build a bracket. Karl |
#3
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AC condenser repair
Have your hvac tech friend put a small pressure in the condenser (1-2
psi-where goggles) and heat. It may push out the slump. Then you can remove pressure and braze again. You can bypass any line in a condenser provided you look closely an verify all other passes are in the loop. However you will not have as much condenser as you once had. This may mean you clean the condenser or filter more often or it don't cool as well. If it is copper you can buy fittings to fabricate a 180 degree bend if you have room for it. The idea is to salvage as much condenser as possible. I have messed up many condensers trying to repair them and most of the time have been able to remove the slump of solder and try again. If copper........try dynaflow (available hvac/r distributors) it fills nicely. I have filled 1/4" holes by filling in around the hole........letting it cool ......fill some more etc until it is fixed. Blow compressed air or something thru, when you are finished to verify you did not plug it. Good Luck Lyndell "Karl Townsend" wrote in message ... The AC broke in my John Deere. AC is needed a bit more in a tractor cause you get A LOT of heat off the machine, the cab is all glass, and one little window to open. Easily 20 degrees over outside. My neighbor is an HVAC tech. We found a hole in the condenser caused the failure. First braze attempt still had a small leak. The second attempt, the braze slumped into the line and party blocked it. Now I'm FUBAR. Somehow, I need to cut this braze out and weld a patch over it. Or pull a 180 U off of one end and bypass this run. It is the first top run on the condenser. Anyone successfully done either operation? I looked for generic replacements. John Deere isn't listed. No joy trying to find one based on length and width. For those that don't know, John Deere selected their tractor color because of the amount of green you need to buy a part. Anybody know of a place that will supply a condenser that fits within a certain height and width? I do know a machinist that can build a bracket. Karl |
#5
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AC condenser repair
Karl Townsend wrote:
The AC broke in my John Deere. AC is needed a bit more in a tractor cause you get A LOT of heat off the machine, the cab is all glass, and one little window to open. Easily 20 degrees over outside. My neighbor is an HVAC tech. We found a hole in the condenser caused the failure. First braze attempt still had a small leak. The second attempt, the braze slumped into the line and party blocked it. Now I'm FUBAR. Somehow, I need to cut this braze out and weld a patch over it. Or pull a 180 U off of one end and bypass this run. It is the first top run on the condenser. Anyone successfully done either operation? I looked for generic replacements. John Deere isn't listed. No joy trying to find one based on length and width. For those that don't know, John Deere selected their tractor color because of the amount of green you need to buy a part. Anybody know of a place that will supply a condenser that fits within a certain height and width? I do know a machinist that can build a bracket. Karl The braze you used probably had too high a melting point. You should use a phoscop or similar brazing rod that has a lower melting point than copper. Silver solder would work too. There are also epoxy compounds that are used but I have no experience with them. I do only industrial chillers and coolers on machine tools. I fixed a leak in a condenser the other week after a refrigeration guy couldn't find it. When you braze the leak you should purge the system with dry nitrogen to get all the freon gas out of the system or you will make hydrofloric acid when it breaks down from the heat of the brazing. The acid will cause premature failure of the system. Most guys don't take the trouble to do the job right. It also gets them more work in the future. John |
#6
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AC condenser repair
In article ,
Karl Townsend wrote: The AC broke in my John Deere. AC is needed a bit more in a tractor cause you get A LOT of heat off the machine, the cab is all glass, and one little window to open. Easily 20 degrees over outside. My neighbor is an HVAC tech. We found a hole in the condenser caused the failure. First braze attempt still had a small leak. The second attempt, the braze slumped into the line and party blocked it. Now I'm FUBAR. Somehow, I need to cut this braze out and weld a patch over it. Or pull a 180 U off of one end and bypass this run. It is the first top run on the condenser. Anyone successfully done either operation? I looked for generic replacements. John Deere isn't listed. No joy trying to find one based on length and width. For those that don't know, John Deere selected their tractor color because of the amount of green you need to buy a part. Anybody know of a place that will supply a condenser that fits within a certain height and width? I do know a machinist that can build a bracket. HVAC condensers are not magic. You can replace the whole core if necessary, so long as the new core is the same size (heat transfer fin area) or perhaps a little bigger that the original, and the tubing size is a reasonable match. I assume that the tubes are copper. The usual braze filler is phosphorus copper, which is self fluxing on copper. Probably the best source of a core is the automobile aftermarket. Do the research in the junkyard, then buy a new core for installation. http://www.amazon.com/Delphi-EP20017...or-Core/dp/B00 0CGDEQY Joe Gwinn |
#7
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AC condenser repair
Karl Townsend wrote:
The AC broke in my John Deere. AC is needed a bit more in a tractor cause you get A LOT of heat off the machine, the cab is all glass, and one little window to open. Easily 20 degrees over outside. My neighbor is an HVAC tech. We found a hole in the condenser caused the failure. First braze attempt still had a small leak. The second attempt, the braze slumped into the line and party blocked it. Now I'm FUBAR. Somehow, I need to cut this braze out and weld a patch over it. Or pull a 180 U off of one end and bypass this run. It is the first top run on the condenser. Anyone successfully done either operation? I looked for generic replacements. John Deere isn't listed. No joy trying to find one based on length and width. For those that don't know, John Deere selected their tractor color because of the amount of green you need to buy a part. Anybody know of a place that will supply a condenser that fits within a certain height and width? I do know a machinist that can build a bracket. Karl The easy way is to make a repair sleeve out of the same material and slide it into place then silver solder it in place by sweating the joints.Just like doing copper pipe joins. Since it's the outer tube I would probably do it even easier. Take a Dremel type tool and cut out one side of the tube where the braze slumped. Remove ONLY the slumped area and clean the tube up good. Make a patch that will cover the hole with a slight overlap. Clamp the patch in place and flow the solder around it. -- Steve W. |
#8
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AC condenser repair
The few patches I've done, mostly cut a piece of copper to
shape, to patch. And braze that on. The "circle" and then build the igloo technique, good idea. -- Christopher A. Young Learn more about Jesus www.lds.org .. "Lyndell Thompson" wrote in message m... Have your hvac tech friend put a small pressure in the condenser (1-2 psi-where goggles) and heat. It may push out the slump. Then you can remove pressure and braze again. You can bypass any line in a condenser provided you look closely an verify all other passes are in the loop. However you will not have as much condenser as you once had. This may mean you clean the condenser or filter more often or it don't cool as well. If it is copper you can buy fittings to fabricate a 180 degree bend if you have room for it. The idea is to salvage as much condenser as possible. I have messed up many condensers trying to repair them and most of the time have been able to remove the slump of solder and try again. If copper........try dynaflow (available hvac/r distributors) it fills nicely. I have filled 1/4" holes by filling in around the hole........letting it cool ......fill some more etc until it is fixed. Blow compressed air or something thru, when you are finished to verify you did not plug it. Good Luck Lyndell "Karl Townsend" wrote in message ... The AC broke in my John Deere. AC is needed a bit more in a tractor cause you get A LOT of heat off the machine, the cab is all glass, and one little window to open. Easily 20 degrees over outside. My neighbor is an HVAC tech. We found a hole in the condenser caused the failure. First braze attempt still had a small leak. The second attempt, the braze slumped into the line and party blocked it. Now I'm FUBAR. Somehow, I need to cut this braze out and weld a patch over it. Or pull a 180 U off of one end and bypass this run. It is the first top run on the condenser. Anyone successfully done either operation? I looked for generic replacements. John Deere isn't listed. No joy trying to find one based on length and width. For those that don't know, John Deere selected their tractor color because of the amount of green you need to buy a part. Anybody know of a place that will supply a condenser that fits within a certain height and width? I do know a machinist that can build a bracket. Karl |
#9
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AC condenser repair
On 07/24/2011 02:08 PM, Lyndell Thompson wrote:
I forgot, where abouts are you located........there are farms here in southern IN. :-) Contact me off list if you are not too far away. Lyndell I think now would be a good time to repost the r.c.m. map someone made a coupla years ago. Anyone remember who it was? Got a link? technomaNge -- A liberal government is organized crime. |
#10
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AC condenser repair
technomaNge wrote:
I think now would be a good time to repost the r.c.m. map someone made a coupla years ago. Anyone remember who it was? Got a link? I did one. It was December 2009. http://maps.google.com/maps?hl=en&tab=wl Bob |
#11
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AC condenser repair
On Sun, 24 Jul 2011 15:08:12 -0400, "Lyndell Thompson"
wrote: I forgot, where abouts are you located........there are farms here in southern IN. :-) Contact me off list if you are not too far away. Lyndell I'm 50 miles west of the Twin Cities in central Minnesota. Karl |
#12
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AC condenser repair
On 7/24/2011 6:16 PM, Karl Townsend wrote:
On Sun, 24 Jul 2011 15:08:12 -0400, "Lyndell Thompson" wrote: I forgot, where abouts are you located........there are farms here in southern IN. :-) Contact me off list if you are not too far away. Lyndell I'm 50 miles west of the Twin Cities in central Minnesota. Karl Check with the big tractor junk yards. Like Worthington. |
#13
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AC condenser repair
Ah, a little far for me to come help with it. I will try to watch the thread
for a few days to lend moral support if nothing else. Like all refrigeration people we are swamped right now. I will check in the evenings. Lyndell "Karl Townsend" wrote in message ... On Sun, 24 Jul 2011 15:08:12 -0400, "Lyndell Thompson" wrote: I forgot, where abouts are you located........there are farms here in southern IN. :-) Contact me off list if you are not too far away. Lyndell I'm 50 miles west of the Twin Cities in central Minnesota. Karl |
#14
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AC condenser repair
On 07/24/2011 06:16 PM, Bob Engelhardt wrote:
technomaNge wrote: I think now would be a good time to repost the r.c.m. map someone made a coupla years ago. Anyone remember who it was? Got a link? I did one. It was December 2009. http://maps.google.com/maps?hl=en&tab=wl Bob Bob, I must be missing something or blocking something in my browser. All I got was a Google map, no member locations shown. technomaNge -- "Everything is changing. People are taking the comedians seriously and the politicians as a joke." ~ Will Rogers, 1879-1935 |
#15
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AC condenser repair
technomaNge wrote: On 07/24/2011 06:16 PM, Bob Engelhardt wrote: technomaNge wrote: I think now would be a good time to repost the r.c.m. map someone made a coupla years ago. Anyone remember who it was? Got a link? I did one. It was December 2009. http://maps.google.com/maps?hl=en&tab=wl Bob Bob, I must be missing something or blocking something in my browser. All I got was a Google map, no member locations shown. That's all I got, too. -- It's easy to think outside the box, when you have a cutting torch. |
#16
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AC condenser repair
On Sun, 24 Jul 2011 07:09:00 -0500, Karl Townsend
wrote: The AC broke in my John Deere. AC is needed a bit more in a tractor cause you get A LOT of heat off the machine, the cab is all glass, and one little window to open. Easily 20 degrees over outside. My neighbor is an HVAC tech. We found a hole in the condenser caused the failure. First braze attempt still had a small leak. The second attempt, the braze slumped into the line and party blocked it. Now I'm FUBAR. Somehow, I need to cut this braze out and weld a patch over it. Or pull a 180 U off of one end and bypass this run. It is the first top run on the condenser. Anyone successfully done either operation? I looked for generic replacements. John Deere isn't listed. No joy trying to find one based on length and width. For those that don't know, John Deere selected their tractor color because of the amount of green you need to buy a part. Anybody know of a place that will supply a condenser that fits within a certain height and width? I do know a machinist that can build a bracket. Karl You usually find solutions, but keep me in mind here, Karl. I'm pretty good with a O/A torch. I'd bring my torch and silver brazing materials. |
#17
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AC condenser repair
this heat wave is helping me to get out of debt (I'm a
refrigeration repair guy.) -- Christopher A. Young Learn more about Jesus www.lds.org .. "Lyndell Thompson" wrote in message m... Ah, a little far for me to come help with it. I will try to watch the thread for a few days to lend moral support if nothing else. Like all refrigeration people we are swamped right now. I will check in the evenings. Lyndell |
#18
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AC condenser repair
Stormin Mormon wrote:
this heat wave is helping me to get out of debt (I'm a refrigeration repair guy.) LOL! That's one way. Do you have any ideas to low-buck a marine water cooled system? -- Richard Lamb http://www.home.earthlink.net/~cavelamb http://www.home.earthlink.net/~sv_temptress |
#19
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AC condenser repair
"CaveLamb" wrote in message m... Stormin Mormon wrote: this heat wave is helping me to get out of debt (I'm a refrigeration repair guy.) LOL! That's one way. Do you have any ideas to low-buck a marine water cooled system? Most likely, no. --he was still the villiage idiot over at alt.hvac last time that I checked. But if you can't simply hang your coil in the water ( as in houseboat ) ( DX ) then the easiest way is to counterflow chill--a refrigerant loop of copper that's been shoved inside of a coil of black poly pipe to serve as an outer jacket that you can pump seawater through in the opposite direction, fairly easily done with r134 automotive stuff from the wrecking yard as long as you can braze and /or form tubing into a flare. |
#20
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AC condenser repair
....
You usually find solutions, but keep me in mind here, Karl. I'm pretty good with a O/A torch. I'd bring my torch and silver brazing materials. Thanks for the kind offer. I'm taking you up. You got mail. Karl |
#21
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AC condenser repair
Well, it would help if you'd tell me what the verb
"low-buck" means? -- Christopher A. Young Learn more about Jesus www.lds.org .. "CaveLamb" wrote in message m... LOL! That's one way. Do you have any ideas to low-buck a marine water cooled system? -- Richard Lamb http://www.home.earthlink.net/~cavelamb http://www.home.earthlink.net/~sv_temptress |
#22
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AC condenser repair
Stormin Mormon wrote:
Well, it would help if you'd tell me what the verb "low-buck" means? Under a "boat unit"! -- Richard Lamb http://www.home.earthlink.net/~cavelamb http://www.home.earthlink.net/~sv_temptress |
#23
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AC condenser repair / RCM map
On Sun, 24 Jul 2011 20:56:47 -0500, technomaNge wrote:
On 07/24/2011 06:16 PM, Bob Engelhardt wrote: technomaNge wrote: I think now would be a good time to repost the r.c.m. map someone made a coupla years ago. Anyone remember who it was? Got a link? I did one. It was December 2009. http://maps.google.com/maps?hl=en&tab=wl Bob, I must be missing something or blocking something in my browser. All I got was a Google map, no member locations shown. Here's a link that works; whether it's the "Official Link" I don't know. http://maps.google.com/maps/ms?hl=en&ie=UTF8&msa=0&msid=117570912561510306224. 0004764a2159981c8a842&ll=39.97712,-93.164062&spn=37.753589,67.763672&z=4 -- jiw |
#24
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AC condenser repair / RCM map
James Waldby wrote:
Here's a link that works; whether it's the "Official Link" I don't know. http://maps.google.com/maps/ms?hl=en&ie=UTF8&msa=0&msid=117570912561510306224. 0004764a2159981c8a842&ll=39.97712,-93.164062&spn=37.753589,67.763672&z=4 Thanks. That brief URL that I posted didn't seem right. It was a copy-and-paste from my browser. Bob |
#25
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AC condenser repair
On Mon, 25 Jul 2011 08:07:05 -0500, CaveLamb
wrote: Stormin Mormon wrote: Well, it would help if you'd tell me what the verb "low-buck" means? Under a "boat unit"! Huh??? Must be some sort of Texas slang or something. Shrug Gunner -- Maxim 12: A soft answer turneth away wrath. Once wrath is looking the other way, shoot it in the head. |
#26
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AC condenser repair / RCM map
"Bob Engelhardt" wrote in message ... James Waldby wrote: Here's a link that works; whether it's the "Official Link" I don't know. http://maps.google.com/maps/ms?hl=en&ie=UTF8&msa=0&msid=117570912561510306224. 0004764a2159981c8a842&ll=39.97712,-93.164062&spn=37.753589,67.763672&z=4 Thanks. That brief URL that I posted didn't seem right. It was a copy-and-paste from my browser. Bob I see I'm listed on the left pane but my town is in the northwestern upper peninsula in houghton county. phil k. |
#27
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AC condenser repair / RCM map
On Mon, 25 Jul 2011 18:59:08 -0400, "Phil Kangas"
wrote: "Bob Engelhardt" wrote in message ... James Waldby wrote: Here's a link that works; whether it's the "Official Link" I don't know. http://maps.google.com/maps/ms?hl=en&ie=UTF8&msa=0&msid=117570912561510306224. 0004764a2159981c8a842&ll=39.97712,-93.164062&spn=37.753589,67.763672&z=4 Thanks. That brief URL that I posted didn't seem right. It was a copy-and-paste from my browser. Bob I see I'm listed on the left pane but my town is in the northwestern upper peninsula in houghton county. phil k. Piva! Soumilinnen brother!! Gunner, originally from Hancock and Calumet -- Maxim 12: A soft answer turneth away wrath. Once wrath is looking the other way, shoot it in the head. |
#28
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AC condenser repair / RCM map
"Gunner Asch" wrote I see I'm listed on the left pane but my town is in the northwestern upper peninsula in houghton county. phil k. Piva! Soumilinnen brother!! Gunner, originally from Hancock and Calumet yah yah, nakameen, eih? ;)} |
#29
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AC condenser repair
john writes:
When you braze the leak you should purge the system with dry nitrogen to get all the freon gas out of the system or you will make hydrofloric acid when it breaks down from the heat of the brazing. The acid will cause premature failure of the system. Where "the system" == your hide, oh yes.... -- A host is a host from coast to & no one will talk to a host that's close........[v].(301) 56-LINUX Unless the host (that isn't close).........................pob 1433 is busy, hung or dead....................................20915-1433 |
#30
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AC condenser repair / RCM map
On 07/25/2011 12:22 PM, James Waldby wrote:
On Sun, 24 Jul 2011 20:56:47 -0500, technomaNge wrote: On 07/24/2011 06:16 PM, Bob Engelhardt wrote: technomaNge wrote: I think now would be a good time to repost the r.c.m. map someone made a coupla years ago. Anyone remember who it was? Got a link? I did one. It was December 2009. http://maps.google.com/maps?hl=en&tab=wl Bob, I must be missing something or blocking something in my browser. All I got was a Google map, no member locations shown. Here's a link that works; whether it's the "Official Link" I don't know. http://maps.google.com/maps/ms?hl=en&ie=UTF8&msa=0&msid=117570912561510306224. 0004764a2159981c8a842&ll=39.97712,-93.164062&spn=37.753589,67.763672&z=4 WOOT!!!! Ya did it. I'll bookmark it (again) and make a new backup of my bookmarks. technomaNge -- If more government is the answer, then the question was stupid. |
#31
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AC condenser repair / RCM map
On Mon, 25 Jul 2011 20:39:52 -0400, "Phil Kangas"
wrote: "Gunner Asch" wrote I see I'm listed on the left pane but my town is in the northwestern upper peninsula in houghton county. phil k. Piva! Soumilinnen brother!! Gunner, originally from Hancock and Calumet yah yah, nakameen, eih? ;)} ^5!!!! yksikaan muukalainen....prheeni on Ojalas alkaen Calumet!! Grandpa Wieber was the biggest distributor of Swifts meats in the UP. Last time I was in Houghton..there was still a big sign painted on the wall of a building on the bricks...Swift Meats, F. Wieber and Son. Kinda gave me a moment of teary eye. Gunner -- Maxim 12: A soft answer turneth away wrath. Once wrath is looking the other way, shoot it in the head. |
#32
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AC condenser repair
Stormin Mormon wrote:
Well, it would help if you'd tell me what the verb "low-buck" means? It's like "low-ball" - to give the least possible bid that you think your client will accept, therefore sometimes shooting oneself in the foot, as the fee doesn't cover the cost of doing the job. This is particularly annoying when one finds that the client would have been happy to pay twice as much for a quality job! Hope This Helps! Rich |
#33
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AC condenser repair
responding to
http://www.rittercnc.com/metalworkin...ir-511294-.htm asheksp wrote: Please Visit http://sexca.shopping.officelive.com/default.aspx |
#34
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AC condenser repair
double layer spam? I'm not ammused.
-- Christopher A. Young Learn more about Jesus www.lds.org .. "asheksp" wrote in message oups.com... responding to http://www..com/metalworking/AC-cond...ir-511294-.htm asheksp wrote: Please Visit http://sexca.shopping.office/default.aspx |
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