Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work.

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Default Painting cast aluminum parts

So today I left the 15th annual Cabin Fever Expo in York, PA lightheaded
because of the engine exhaust fumes but not empty-handed. I've used the
occasion as an excuse to buy myself a mechanical toy in the past but this
time I felt emboldened (or it might just be all the fumes again) and
bought a machined Steam Engine Kit #5 by P.M. Research that requires
assembly.

Now my challenge is to deburr, de-flash and paint the cast parts before I
can begin the assembly. I know that for most of you hardcore machinists in
the group would not consider it a challenge but I haven't done anything
like that before so that'll keep me busy for awhile.

The question naturally arose: "what paint to use?" The young fellow
selling the kit to me was honest and said he's just running the booth
until his dad comes back from lunch. And I badly needed some fresh air and
could not hang around for much longer. The assembly manual says: "Use
proper metal primer" and mentions no actual paint.

So, what would this respectable group recommend for the primer and the
paint? And where do you get it, is this something a mere mortal gets at
Michaels or A.C. Moore - type craft store or is this a special order
paint?

There won't be any actual steam there (compressed air) so there isn't any
high-temperature requirement but I really want to use the right stuff
because I sincerely hope this won't be my last project of this kind. I may
even get around to buying a lathe and a mill at some point in the future
and do a project that requires machining (long shot at this point tho).
That's what visiting a show like this does to people

Also, I've heard/read/seen on TV that (some) metal paint requires baking.
As much fun as it would be to mess with it in a home environment, I don't
think I'm properly equipped for that, so a self-drying paint would be my
preference.

Thanks for any information, tips or comments!

--
DA in PA
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Default Painting cast aluminum parts

On 01/15/2011 04:14 PM, DA wrote:
So today I left the 15th annual Cabin Fever Expo in York, PA lightheaded
because of the engine exhaust fumes but not empty-handed. I've used the
occasion as an excuse to buy myself a mechanical toy in the past but this
time I felt emboldened (or it might just be all the fumes again) and
bought a machined Steam Engine Kit #5 by P.M. Research that requires
assembly.

Now my challenge is to deburr, de-flash and paint the cast parts before I
can begin the assembly. I know that for most of you hardcore machinists in
the group would not consider it a challenge but I haven't done anything
like that before so that'll keep me busy for awhile.

The question naturally arose: "what paint to use?" The young fellow
selling the kit to me was honest and said he's just running the booth
until his dad comes back from lunch. And I badly needed some fresh air and
could not hang around for much longer. The assembly manual says: "Use
proper metal primer" and mentions no actual paint.

So, what would this respectable group recommend for the primer and the
paint? And where do you get it, is this something a mere mortal gets at
Michaels or A.C. Moore - type craft store or is this a special order
paint?

There won't be any actual steam there (compressed air) so there isn't any
high-temperature requirement but I really want to use the right stuff
because I sincerely hope this won't be my last project of this kind. I may
even get around to buying a lathe and a mill at some point in the future
and do a project that requires machining (long shot at this point tho).
That's what visiting a show like this does to people

Also, I've heard/read/seen on TV that (some) metal paint requires baking.
As much fun as it would be to mess with it in a home environment, I don't
think I'm properly equipped for that, so a self-drying paint would be my
preference.

Thanks for any information, tips or comments!


Rustoleum spray-bomb should work fine. Use their metal primer first,
then the color(s) of your choice. You _can_ do a good job with
spray-can paint, but not the first time you try.

--

Tim Wescott
Wescott Design Services
http://www.wescottdesign.com

Do you need to implement control loops in software?
"Applied Control Theory for Embedded Systems" was written for you.
See details at http://www.wescottdesign.com/actfes/actfes.html
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Default Painting cast aluminum parts

Tim Wescott wrote:

Rustoleum spray-bomb should work fine. Use their metal primer first,
then the color(s) of your choice. You _can_ do a good job with spray-can
paint, but not the first time you try.


Surface prep is Critical.

Clean! No dirt. Minimize surface oxides.

Degreased! Use lots of paint thinner to eliminate
finger oil for example. Change application cloths
often so that you don't simply smear grease around.

Dry! Paint the object, not the fluid on the object.

Temperature is Critical with rattlecan paint.
Rig up an Air Oven if you want your paint
to stick. Adjust the temperature of your
parts towards the high end of the recommended
temperature on the can.
When you ignore this advice, you will be
rewarded with a tacky surface that never really
dries and falls off under fingernail pressure.

An 'air oven' can be as simple as several flood lamps
aimed at your part from various angles. I used a
length of air duct with a floodlight inside.
It provided a nice convective flow of warm air through
the parts that prepared them for painting and
dried them properly after painting.

Paint only in a well ventilated area.

--Winston
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Default Painting cast aluminum parts

On 01/15/2011 11:16 PM, Winston wrote:
Tim Wescott wrote:

Rustoleum spray-bomb should work fine. Use their metal primer first,
then the color(s) of your choice. You _can_ do a good job with spray-can
paint, but not the first time you try.


Surface prep is Critical.

Clean! No dirt. Minimize surface oxides.

Degreased! Use lots of paint thinner to eliminate
finger oil for example. Change application cloths
often so that you don't simply smear grease around.


I would scrub everything in lots of hot water and strong detergent, and
then wear rubber gloves afterward to protect the part from finger
grease. Solvent is nice as a last step, but it takes lots and lots of
it to remove large amounts of grease.

--

Tim Wescott
Wescott Design Services
http://www.wescottdesign.com

Do you need to implement control loops in software?
"Applied Control Theory for Embedded Systems" was written for you.
See details at http://www.wescottdesign.com/actfes/actfes.html
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Default Painting cast aluminum parts

On Sat, 15 Jan 2011 23:23:59 -0800, Tim Wescott
wrote:

On 01/15/2011 11:16 PM, Winston wrote:
Tim Wescott wrote:

Rustoleum spray-bomb should work fine. Use their metal primer first,
then the color(s) of your choice. You _can_ do a good job with spray-can
paint, but not the first time you try.


Surface prep is Critical.

Clean! No dirt. Minimize surface oxides.

Degreased! Use lots of paint thinner to eliminate
finger oil for example. Change application cloths
often so that you don't simply smear grease around.


I would scrub everything in lots of hot water and strong detergent, and
then wear rubber gloves afterward to protect the part from finger
grease. Solvent is nice as a last step, but it takes lots and lots of
it to remove large amounts of grease.

A phosphoric acid wash never hurts either - like Aluma-Prep-33 (or
simple water softener resin cleaner - virtually the same stuff)
(Phosphoric acid and ethyl polyol)


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Default Painting cast aluminum parts

responding to
http://www.rittercnc.com/metalworkin...ts-487279-.htm
DA wrote:

Tim Wescott wrote:

Rustoleum spray-bomb should work fine. Use their metal primer first,
then the color(s) of your choice. You _can_ do a good job with
spray-can paint, but not the first time you try.


Thank you for your replies, guys!

Yes, I will clean it well before doing anything. Thankfully, the parts are
reasonably clean to begin with, some of the flashing has already been
removed and they might have even washed the parts already but I'm going to
do it again anyways.

I see that the primer is the most important part of this combination. From
the looks of the parts, especially the body that is kinda open, i.e. needs
to be painted inside as well as outside, I think I'm going to stay away
from sprays for both primer and the top coat. It looks like it would be a
challenge to cover it well from a spray bottle.

So, I've found this Rust Oleum 8781-504 Aluminum Primer in 1qt cans on
Amazon :

http://www.amazon.com/Rust-Oleum-878...dp/B000LNQ8HA/

which looks like it'll work. As far as the top coat - I'm not sure yet.
I'll just browse HD or Lowes for some more Rust-oleum stuff.

Thanks again!

--
DA in PA
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Default Painting cast aluminum parts

DA wrote:

The question naturally arose: "what paint to use?"
...
There won't be any actual steam there (compressed air)


Good Grief! Unbunch your panties, go to any autoparts (Pep boys, Kraken)
or home improvement store or any hobby shop, and just get any ol' paint!
OK, not "Any ol' paint" - probably not latex wall paint, but some kind of
enamel. If it's not going to be subjected to any abuse, even lacquer would
work.

Just be sure the parts are clean and you follow the label instructions
on the paint itself, and you'll be fine.

Some may recommend zinc chromate primer; I won't argue with them, but
it's probably not necessary, although it might make you feel more
comfortable with your paint job on your new toy. :-)

Have Fun!
Rich

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Default Painting cast aluminum parts

On Jan 16, 4:04*am, Rich Grise wrote:

Some may recommend zinc chromate primer; I won't argue with them, but
it's probably not necessary, although it might make you feel more
comfortable with your paint job on your new toy. :-)

Have Fun!
Rich


I might recommend zinc chromate primer, if I thought you could find
any. They eliminated using zinc chromate primer where I use to work
about 15 years ago as the chromate is hazardous to your health. This
is not to say that you can not find ZCP, but it will not be easy.

Dan

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