Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work.

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Default Low speeds - any disadvantages?

This thread has been interesting for the number of posters who have
lathes with modest high speeds and who don't feel it's a problem.

I have a 10 x 24 Jet with a max speed of 2200 rpm +-. I have a
controller for it that takes the FPM desired and the diam, and drives
the VFD to give the right speed. I often find the the controller wants
the spindle to go faster than 2200. In ordinary circumstances, e.g.,
mild steel & 1/2" diam. Such that I was considering re-pulleying it to
get higher speeds (if the spindle bearings would be OK with it).

My assumption has been that the FPM is not just a matter of efficiency
(i.e., production speed), but of surface finish. That too low FPM will
produce a worse finish than a higher "right" value. Am I wrong? Is FPM
just a max value to keep production up without destroying the tool?

As always I'm sure that the vast collective knowledge here will have the
answer,
Bob
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Default Low speeds - any disadvantages?

On Wed, 10 Feb 2010 11:48:24 -0500, Bob Engelhardt
wrote:

This thread has been interesting for the number of posters who have
lathes with modest high speeds and who don't feel it's a problem.

I have a 10 x 24 Jet with a max speed of 2200 rpm +-. I have a
controller for it that takes the FPM desired and the diam, and drives
the VFD to give the right speed. I often find the the controller wants
the spindle to go faster than 2200. In ordinary circumstances, e.g.,
mild steel & 1/2" diam. Such that I was considering re-pulleying it to
get higher speeds (if the spindle bearings would be OK with it).

My assumption has been that the FPM is not just a matter of efficiency
(i.e., production speed), but of surface finish. That too low FPM will
produce a worse finish than a higher "right" value. Am I wrong? Is FPM
just a max value to keep production up without destroying the tool?

As always I'm sure that the vast collective knowledge here will have the
answer,
Bob


I've found that carbide produces a better finish at higher speeds, but
I get good finish with HSS at any speed. Last week I made a pin with
0.100" dia running at 640 RPM, this to repair a toy for the little boy
next door.
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