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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Complete failure of a TIG weld...
On Tue, 8 Dec 2009 00:51:09 -0500, "Ed Huntress"
wrote: Steve, not to contradict your instructions, which sound like what instructors have told me about welding thin to thick pieces, but that's not actually what hot-short means. Hot shortness occurs well below melting temperature, and it's a complete loss of strength in the metal at that lower temperature. It's taken advantage of, for example, when breaking up iron castings into smaller pieces for scrap, often for feedstock in casting. When the metal becomes hot-short, a whack with a hammer, that ordinarily wouldn't do a thing, suddenly is able to break the metal into small chunks. It's brittleness, as the definition says, not a molten state. I have seen the term "hot short" used in an entirely different context: the proclivity of metals like aluminum and potmetal to suddenly go from solid to very fluid and gone. Pot metal, i.e. zinc alloys like Zamak, can be welded but it's tricky. It more like re-casting in place, using green sand, petrobond or ceramic putty to keep the puddle from becoming metal rain. |
#2
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Complete failure of a TIG weld...
"Don Foreman" wrote in message On Tue, 8 Dec 2009 00:51:09 -0500, "Ed Huntress" wrote: Steve, not to contradict your instructions, which sound like what instructors have told me about welding thin to thick pieces, but that's not actually what hot-short means. Hot shortness occurs well below melting temperature, and it's a complete loss of strength in the metal at that lower temperature. It's taken advantage of, for example, when breaking up iron castings into smaller pieces for scrap, often for feedstock in casting. When the metal becomes hot-short, a whack with a hammer, that ordinarily wouldn't do a thing, suddenly is able to break the metal into small chunks. It's brittleness, as the definition says, not a molten state. I have seen the term "hot short" used in an entirely different context: the proclivity of metals like aluminum and potmetal to suddenly go from solid to very fluid and gone. Pot metal, i.e. zinc alloys like Zamak, can be welded but it's tricky. It more like re-casting in place, using green sand, petrobond or ceramic putty to keep the puddle from becoming metal rain. Umm... when an alloy goes from 'solid' to 'liquid' with no plastic stage that is the eutectic point of that alloy. It also depends on a certain concentration of it's makeup. phil |
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