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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Dial Calipers
Recently I bought a dial caliper at the flea market. It's a Mitutoyo,
and the dial is graduated in .001" increments, but it will make a complete revolution once every 0.2", instead of the usual 0.1". What is the purpose of a dial graduated this way (Zero is at both 12 and 6 o'clock)? It's a bit of a test of my vision to read it, but it was worth the 5 bucks the kid wanted. Also, thanks to Michael Koblic for the link to Long Island Indicators. I replaced the almost opaque crystal, and now I can fail to see the small graduations a little easier. I ordered on Friday, they (supposedly) shipped it US Mail on Saturday, and it was waiting in my PO box Monday afternoon! Joe |
#2
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Dial Calipers
On Oct 6, 7:46*am, Joe wrote:
Recently I bought a dial caliper at the flea market. It's a Mitutoyo, and the dial is graduated in .001" increments, but it will make a complete revolution once every 0.2", instead of the usual 0.1". What is the purpose of a dial graduated this way (Zero is at both 12 and 6 o'clock)? It's a bit of a test of my vision to read it, but it was worth the 5 bucks the kid wanted. Also, thanks to Michael Koblic for the link to Long Island Indicators. I replaced the almost opaque crystal, and now I can fail to see the small graduations a little easier. I ordered on Friday, they (supposedly) shipped it US Mail on Saturday, and it was waiting in my PO box Monday afternoon! Joe That's the way our metric calipers work. I see no reason an inch set could not be built the same way. Probably easier on the gear teeth. Paul |
#3
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Dial Calipers
"KD7HB" wrote in message ... On Oct 6, 7:46 am, Joe wrote: Recently I bought a dial caliper at the flea market. It's a Mitutoyo, and the dial is graduated in .001" increments, but it will make a complete revolution once every 0.2", instead of the usual 0.1". What is the purpose of a dial graduated this way (Zero is at both 12 and 6 o'clock)? It's a bit of a test of my vision to read it, but it was worth the 5 bucks the kid wanted. Also, thanks to Michael Koblic for the link to Long Island Indicators. I replaced the almost opaque crystal, and now I can fail to see the small graduations a little easier. I ordered on Friday, they (supposedly) shipped it US Mail on Saturday, and it was waiting in my PO box Monday afternoon! Joe That's the way our metric calipers work. I see no reason an inch set could not be built the same way. Probably easier on the gear teeth. Paul I bought an electronic digital calipers this year. I do not think I have used the verniers since. At my age, I love the big digits that do not require interpretation. Was on sale at Orchard Supply and Hardware for $25. |
#4
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Dial Calipers
On Oct 6, 7:46*am, Joe wrote:
Recently I bought a dial caliper at the flea market. It's a Mitutoyo, and the dial is graduated in .001" increments, but it will make a complete revolution once every 0.2", instead of the usual 0.1". What is the purpose of a dial graduated this way (Zero is at both 12 and 6 o'clock)? It's a bit of a test of my vision to read it, but it was worth the 5 bucks the kid wanted. Also, thanks to Michael Koblic for the link to Long Island Indicators. I replaced the almost opaque crystal, and now I can fail to see the small graduations a little easier. I ordered on Friday, they (supposedly) shipped it US Mail on Saturday, and it was waiting in my PO box Monday afternoon! Joe It's a cheaper way to make a dial caliper. cheers Bob |
#5
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Dial Calipers
Joe wrote:
Also, thanks to Michael Koblic for the link to Long Island Indicators. I replaced the almost opaque crystal, and now I can fail to see the small graduations a little easier. I ordered on Friday, they (supposedly) shipped it US Mail on Saturday, and it was waiting in my PO box Monday afternoon! You are most welcome. Glad I could help. -- Michael Koblic Campbell River, BC |
#6
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Dial Calipers
On Tue, 06 Oct 2009 10:46:21 -0400, Joe wrote:
Recently I bought a dial caliper at the flea market. It's a Mitutoyo, and the dial is graduated in .001" increments, but it will make a complete revolution once every 0.2", instead of the usual 0.1". What is the purpose of a dial graduated this way (Zero is at both 12 and 6 o'clock)? It's a bit of a test of my vision to read it, but it was worth the 5 bucks the kid wanted. Also, thanks to Michael Koblic for the link to Long Island Indicators. I replaced the almost opaque crystal, and now I can fail to see the small graduations a little easier. I ordered on Friday, they (supposedly) shipped it US Mail on Saturday, and it was waiting in my PO box Monday afternoon! Joe I'm not sure I understand the replies. A vernier caliper is definitely not the same as a dial caliper. It seems as though it would be less simple to make the version I'm asking about, as the gear teeth are much more closely spaced on it, compared to the "full revolution" Mitutoyo I use at work. I also have a couple of digital calipers, and I love the way they eat batteries. It is nice to be able to switch between metric and old-school with a touch of a button, though. Since Mitutoyo offers both styles of dial (1 rev/0.1" & 1 rev/0.2"), and the prices are similar, what would cause someone to prefer the 1/0.2 version over the other one? Perspiring minds want to know. Joe |
#7
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Dial Calipers
Joe wrote:
(...) Since Mitutoyo offers both styles of dial (1 rev/0.1" & 1 rev/0.2"), and the prices are similar, what would cause someone to prefer the 1/0.2 version over the other one? For incoming inspection, I conjecture The 1 rev/0.2" model would get your reading in about half the time of the 1 rev/0.1" model, on average. It's speedy if you don't need +-0.003" precision. --Winston -- I'm still waiting for another sublime, transcendent flash of adequacy. |
#8
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Dial Calipers
On Oct 7, 4:14*am, Joe wrote:
On Tue, 06 Oct 2009 10:46:21 -0400, Joe wrote: Recently I bought a dial caliper at the flea market. It's a Mitutoyo, and the dial is graduated in .001" increments, but it will make a complete revolution once every 0.2", instead of the usual 0.1". What is the purpose of a dial graduated this way (Zero is at both 12 and 6 o'clock)? It's a bit of a test of my vision to read it, but it was worth the 5 bucks the kid wanted. Also, thanks to Michael Koblic for the link to Long Island Indicators. I replaced the almost opaque crystal, and now I can fail to see the small graduations a little easier. I ordered on Friday, they (supposedly) shipped it US Mail on Saturday, and it was waiting in my PO box Monday afternoon! Joe I'm not sure I understand the replies. A vernier caliper is definitely not the same as a dial caliper. It seems as though it would be less simple to make the version I'm asking about, as the gear teeth are much more closely spaced on it, compared to the "full revolution" Mitutoyo I use at work. I also have a couple of digital calipers, and I love the way they eat batteries. It is nice to be able to switch between metric and old-school with a touch of a button, though. Since Mitutoyo offers both styles of dial (1 rev/0.1" & 1 rev/0.2"), and the prices are similar, what would cause someone to prefer the 1/0.2 version over the other one? Perspiring minds want to know. Joe I was taught by the QC guys (when I was fresh out of school) that 1 rev = .1" denoted a better, more expensive, more precise dial calipers AND 1 rev = .1" calipers were less prone to introducing measurement errors in "the shop" when used as a shared or borrowed tool (insert horror stories about users of .1" calipers using .2" calipers & making a mistake.....a measurement off by .1") Over the years I've only seen one or two 1 rev = .2" calipers in actual use....everyone (including me) had .1" type, I assumed them to de facto industry standard for dial calipers? cheers Bob |
#9
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Dial Calipers
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#10
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Dial Calipers
On Wed, 07 Oct 2009 07:14:16 -0400, Joe wrote:
On Tue, 06 Oct 2009 10:46:21 -0400, Joe wrote: Recently I bought a dial caliper at the flea market. It's a Mitutoyo, and the dial is graduated in .001" increments, but it will make a complete revolution once every 0.2", instead of the usual 0.1". What is the purpose of a dial graduated this way (Zero is at both 12 and 6 o'clock)? It's a bit of a test of my vision to read it, but it was worth the 5 bucks the kid wanted. [snip] I'm not sure I understand the replies. A vernier caliper is definitely not the same as a dial caliper. It seems as though it would be less simple to make the version I'm asking about, as the gear teeth are much more closely spaced on it, compared to the "full revolution" Mitutoyo I use at work. I also have a couple of digital calipers, and I love the way they eat batteries. It is nice to be able to switch between metric and old-school with a touch of a button, though. Since Mitutoyo offers both styles of dial (1 rev/0.1" & 1 rev/0.2"), and the prices are similar, what would cause someone to prefer the 1/0.2 version over the other one? Perspiring minds want to know. Joe OK, thanks for the replies, but I'm not sure I'm going to get an answer to my question - possibly because there is no real answer. The 1 rev/0.2" model would get your reading in about half the time of the 1 rev/0.1" model, on average. It's speedy if you don't need +-0.003" precision. I don't see "speedy", as the slide has to travel the same distance, regardless of the dial graduations, etc. The graduations are .001", in any case. I was taught by the QC guys (when I was fresh out of school) that 1 rev = .1" denoted a better, more expensive, more precise dial calipers AND 1 rev = .1" calipers were less prone to introducing measurement errors in "the shop" when used as a shared or borrowed tool (insert horror stories about users of .1" calipers using .2" calipers & making a mistake.....a measurement off by .1") Over the years I've only seen one or two 1 rev = .2" calipers in actual use....everyone (including me) had .1" type, I assumed them to de facto industry standard for dial calipers? The graduations on this caliper are still in increments of .001", but since the dial makes half the revolutions as "standard", the graduations are just a lot closer together (twice as close, in fact). You can check out Mitutoyo's page he http://www.mitutoyo.com/TerminalMerc...spx?group=1387 and look for their model 505-717 (the 4th page, I think); click on the "image" link. That is basically what I have, just an older version. Even the accuracy is the same as my other, single rev, unit. It works, and reads, identically to the 1 rev/.1". I just don't understand why a maker would find it advantageous to make (or a user to buy) the 1 rev/.2" style. (Why not 1 rev/.05", etc?) There has to be a market for them, but what is it? I know, it's prolly irrelevant, but still... Again, I appreciate you guys' replies. I'm just being a tad pedantic, I guess. Joe |
#11
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Dial Calipers
On 2009-10-08, Joe wrote:
On Wed, 07 Oct 2009 07:14:16 -0400, Joe wrote: On Tue, 06 Oct 2009 10:46:21 -0400, Joe wrote: Recently I bought a dial caliper at the flea market. It's a Mitutoyo, and the dial is graduated in .001" increments, but it will make a complete revolution once every 0.2", instead of the usual 0.1". What is the purpose of a dial graduated this way (Zero is at both 12 and 6 o'clock)? It's a bit of a test of my vision to read it, but it was worth the 5 bucks the kid wanted. [ ... ] Over the years I've only seen one or two 1 rev = .2" calipers in actual use....everyone (including me) had .1" type, I assumed them to de facto industry standard for dial calipers? [ ... ] It works, and reads, identically to the 1 rev/.1". Not entirely so. 1) You need better eyesight to note the movement of 0.001" on the 0.200" per revolution dials. And it is more difficult to interpolate between two markings since they are closer together. 2) I've had examples of both styles apart, and in my limited experience, the 0.200"/rev ones have a single gear on the shaft of the pointer. The 0.100"/rev ones have an extra gear, so the pointer moves faster. (You can't make the same pitch gear enough smaller to get 0.100"/rev with a single pickoff gear without going to a much finer gear pitch, which again is more expensive to make. This extra gear probably costs more to make, so the 0.200"/rev ones can sell for less. I just don't understand why a maker would find it advantageous to make (or a user to buy) the 1 rev/.2" style. Cheaper -- for both. The maker can sell more calipers -- to those who can't afford the 0.100"/rev version. At some point in their working life (especially as apprentices) the extra cost makes a big difference. (Why not 1 rev/.05", etc?) There has to be a market for them, but what is it? That one would require a bit more thinking to use -- just as a micrometer does with 0.025"/rev -- even ignoring the use of the vernier scale. This is why I prefer leadscrew dials with 0.100" per revolution, too. Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
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