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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Hey folks, I've been having trouble getting an answer to my question
from off grid sites. I'm hoping someone can help me or point to the right place. I am planning an off grid system. The house will be run off of a bank of batteries with an inverter to supply AC power. My question is on the charging of the batteries. In general, is it better to supply the batteries with DC power generated consistently over time or to supply AC through a charge controller for shorter periods. I plan to use solar and wind but may have to rely on a generator for some periods. The generator is the part that has me stumped. Tho the generator will run off renewable fuels, I'm unsure whether to run a large generator making AC for a short time, or run a smaller generator making DC power for a long time. I had considered an engine small enough to drive generators the size of those found in wind generators. Any help or direction would be appreciated. Thanks, Paul |
#2
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Just one small piece of the puzzle for you. If you're using lead/sulfuric
acid batteries, they quickly degrade if allowed below 80% charge for long periods of time. its called sulfating. batteries of this style for forklifts are probably your cheapest power storage Karl |
#3
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On Tue, 15 Sep 2009 15:52:35 -0700 (PDT), "
wrote: Hey folks, I've been having trouble getting an answer to my question from off grid sites. I'm hoping someone can help me or point to the right place. I am planning an off grid system. The house will be run off of a bank of batteries with an inverter to supply AC power. My question is on the charging of the batteries. In general, is it better to supply the batteries with DC power generated consistently over time or to supply AC through a charge controller for shorter periods. I plan to use solar and wind but may have to rely on a generator for some periods. The generator is the part that has me stumped. Tho the generator will run off renewable fuels, I'm unsure whether to run a large generator making AC for a short time, or run a smaller generator making DC power for a long time. I had considered an engine small enough to drive generators the size of those found in wind generators. Any help or direction would be appreciated. Thanks, Paul If I read your post correctly you are asking whether to charge your battery with AC or DC? If that is your question the answer is that you should use DC to charge your battery. The question of what amperage you should charge your batteries at is best answered by the battery manufacturer as different types of lead acid batteries can be charged at different rates. Trojan deep cycle batteries have (if I remember correctly) a maximum charging rate recommendation of 20% of capacity. |
#4
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On Sep 15, 5:13*pm, wrote:
On Tue, 15 Sep 2009 15:52:35 -0700 (PDT), " wrote: Hey folks, I've been having trouble getting an answer to my question from off grid sites. *I'm hoping someone can help me or point to the right place. *I am planning an off grid system. *The house will be run off of a bank of batteries with an inverter to supply AC power. *My question is on the charging of the batteries. *In general, is it better to supply the batteries with DC power generated consistently over time or to supply AC through a charge controller for shorter periods. *I plan to use solar and wind but may have to rely on a generator for some periods. *The generator is the part that has me stumped. *Tho the generator will run off renewable fuels, I'm unsure whether to run a large generator making AC for a short time, or run a smaller generator making DC power for a long time. *I had considered an engine small enough to drive generators the size of those found in wind generators. *Any help or direction would be appreciated. *Thanks, Paul If I read your post correctly you are asking whether to charge your battery with AC or DC? If that is your question the answer is that you should use DC to charge your battery. The question of what amperage you should charge your batteries at is best answered by the battery manufacturer as different types of lead acid batteries can be charged at different rates. Trojan deep cycle batteries have (if I remember correctly) a maximum charging rate recommendation of 20% of capacity.- Hide quoted text - - Show quoted text - Some systems use AC power to run the house while supplying a charge controller to feed DC to the battery pack |
#5
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#6
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In article
, " wrote: periods. I plan to use solar and wind but may have to rely on a generator for some periods. The generator is the part that has me stumped. Tho the generator will run off renewable fuels, I'm unsure whether to run a large generator making AC for a short time, or run a smaller generator making DC power for a long time. I had considered an engine small enough to drive generators the size of those found in wind generators. Any help or direction would be appreciated. Thanks, Paul Well, first off, price out everything (not just the big obvious components). I did, and given that I'm running a shop and house, not merely a house with no tools (as is typically assumed) my system cost for doing a good job off grid came to $25K, minimum (parts only, me doing all the labor). When I started, the power company was tossing about similar figures, but I revisited once it came time to spend money (no borrowing, took a few years, during which I rehashed what and how to do it off-grid a lot), and once I get done filling the trench, will be connected to grid at 400 amps for about $5K less, in the end, as opposed to off-grid at about 50 amps and having to do a little dance of what runs when to make tools work. That includes hiring in a master electrician to keep the power company happy with it - given that I've done a lot of wiring on the other side of the box, but never a service entrance, that kept me happy too. You want a charge rate of at least C/20 (and perhaps greater) your battery bank size, so don't go too low on the "tiny little thing." ie, if you have an 800 amp-hour bank, you want a minumum of 40 amps DC available to charge it. You get issues with the acid stratifying if the charge is too slow, among other reasons - some of the reasons touted seem a bit funky, but the practical fact is that rules of thumb come into being because of actual behavior, even when we may not have the correct understanding of the underlying cause, so don't go too far down into tiny charging land or your battery will not be happy. Depending on what inverter you use, there can be a lot less trouble with a fuel-DC DC-Inverter-AC setup, as most inverters use the same parts for charging the batteries as they do for making DC into AC, so an AC generator (usually) has to be able to run all your loads and provide power to charge batteries, while a DC generator can be sized to charge the bank, without having to be big enough to run your largest loads (if they come on, the generator will contribute, but the battery will be discharging while they are on, if the generator is not that big). You also miss one step of less-than-perfect-efficiency conversion from fuel to charged battery. You may well still want an AC generator set for further backup, but it can be a little less robust than you'll want if it's your primary, perhaps. Also, a good DC generator setup can actually be throttled by its controller when producing less than full power rather than running at constant speed as typical AC generators do to make 60 (or 50) Hz. AC generators that don't run constant speed are actually DC generators with an inverter as part of the generator. On the third hand, unless you have a lot of spare power from the system, it might make more sense for something like an air compressor to simply be hung off the diesel directly rather than powered by electricity in an off-grid setting. And then you can get into antique machine tools and lineshafts also driven by diesel. If your system is still open to design, 48VDC offers many advantages, not least of which is surplus cell-phone equipment, such as 48V DC diesel generator sets... If you are in a cold climate, use liquid-cooled generator and make use of the engine waste heat in the building heat/hot water - maximum return on your fuel money. I don't know what groups you have been trying - I have not seen anything in alt.energy.homepower or alt.solar.photovoltaic, or if I have the subject line has not caught my eye amid the spam and trolls. The homepower magazine website is also worth browsing through. There's a pretty good webforum (I don't really like them, but traffic in the newsgroups is down with servers being dropped by so many providers) at http://www.wind-sun.com/ForumVB/index.php Though I have not really been there since my project flipped from off-grid to on-grid. Xantrex has one that's useless, Outback has one that's sort-of OK, but this one is better (with a bit less of a one-maker slant to it.) -- Cats, coffee, chocolate...vices to live by |
#8
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On Tue, 15 Sep 2009 15:52:35 -0700 (PDT), "
wrote: Hey folks, I've been having trouble getting an answer to my question from off grid sites. I'm hoping someone can help me or point to the right place. I am planning an off grid system. The house will be run off of a bank of batteries with an inverter to supply AC power. My question is on the charging of the batteries. In general, is it better to supply the batteries with DC power generated consistently over time or to supply AC through a charge controller for shorter periods. I plan to use solar and wind but may have to rely on a generator for some periods. The generator is the part that has me stumped. Tho the generator will run off renewable fuels, I'm unsure whether to run a large generator making AC for a short time, or run a smaller generator making DC power for a long time. I had considered an engine small enough to drive generators the size of those found in wind generators. Any help or direction would be appreciated. Thanks, Paul Generally, you size your renewable supply (solar or wind or whatever) to keep up with your consumption, plus some reserve charging capacity to get recharged in a reasonable period after discharging your batteries. Then you size the backup generator to charge at a similar rate. For example, at my place www.citlink.net/~wmbjk/solar100.htm, solar is 2000W nameplate, and wind is 1000W. Charge rates vary considerably depending on whether one or the other or both sources are generating, and how much load is concurrent. There's really no such thing as average, but I'd say that the normal charging rate we see is about 40A after loads. Our primary backup generator produces about 70A. We rarely discharge below about 70%, and that generator can get us back up to about 90% in 3 or 4 hours, depending on loads. For a while I used a 140A generator, but that was too much. You'd need to supply a lot of information to get a good recommendation on the best balance for your application, and even then opinions will vary. But in general, you want the *smallest* generator that will do the job. I suggest that you post your info at alt.energy.homepower, or at the Outback forum. Either way, lots of knowledgeable folks will offer real-world experience. Wayne |
#9
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#10
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The best way is to run the house off the batteries all of the time.
Have the external supply - can change as needed - charge and supply load current when strong generation is available. So when the wind stops or the furnace cools after midnight - you run on batteries until you get power - or you run out of batteries. The batteries can supply DC for some lights. inverters from batteries cover all the rest. Just like a large UPS - no switching in and out just always run. Martin wrote: Hey folks, I've been having trouble getting an answer to my question from off grid sites. I'm hoping someone can help me or point to the right place. I am planning an off grid system. The house will be run off of a bank of batteries with an inverter to supply AC power. My question is on the charging of the batteries. In general, is it better to supply the batteries with DC power generated consistently over time or to supply AC through a charge controller for shorter periods. I plan to use solar and wind but may have to rely on a generator for some periods. The generator is the part that has me stumped. Tho the generator will run off renewable fuels, I'm unsure whether to run a large generator making AC for a short time, or run a smaller generator making DC power for a long time. I had considered an engine small enough to drive generators the size of those found in wind generators. Any help or direction would be appreciated. Thanks, Paul |
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