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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Advice please
Just bought a new Precision Matthews 13X40. Got it in my shop and
ready to set it up. Because I'm 6' tall and a suffer with a bad back I find that I am more comfortable when my chuck is at 50-51" center height. To get the PM up this high leaves a nearly 4.5" gap between the floor and the bottom of the stand. It is on 6 feet now with 5/8" bolts but the whole thing flexes too much for my taste. I looking for suggestions on how to meet my height needs and have a stable machine. My thoughts a -set the cabinets on 4"X0.25" square tubing or I beam and shim between the tubing and the stand -turn spacers to fit over the bolts to add more diameter and support -Replace the feet with 5/8" jack-bolts bolts and level the machine as close as I can and pour grout around them for the footprint of the cabinets -make my own feet from say 3" or 4" round stock at the height needed and shim as needed What would y'all suggest? Thanks in advance! |
#2
Posted to rec.crafts.metalworking
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Advice please
On Jul 12, 6:40 am, Gerry wrote:
What would y'all suggest? Thanks in advance! Gerry, I'd make some forms from 2x6 and pour in concrete. A lot more stable than other suggestions, and cheap. If you are concerned about stuffness, you could put some rebar into the existing floor, but a bit of acrylic addmix might get a good enough bond, if the floor is not too grimed up. Dave |
#3
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Advice please
Pitch the stand and make a new one. I think any scheme to raise the
installed height with the original will be pretty unstable. Heres mine: http://www.metalworking.com/dropbox/...retired_files/ See stand.txt and the accociated jpgas. JR Dweller in the cellar On Sat, 12 Jul 2008 06:40:54 -0700 (PDT), Gerry wrote: Just bought a new Precision Matthews 13X40. Got it in my shop and ready to set it up. Because I'm 6' tall and a suffer with a bad back I find that I am more comfortable when my chuck is at 50-51" center height. To get the PM up this high leaves a nearly 4.5" gap between the floor and the bottom of the stand. It is on 6 feet now with 5/8" bolts but the whole thing flexes too much for my taste. I looking for suggestions on how to meet my height needs and have a stable machine. My thoughts a -set the cabinets on 4"X0.25" square tubing or I beam and shim between the tubing and the stand -turn spacers to fit over the bolts to add more diameter and support -Replace the feet with 5/8" jack-bolts bolts and level the machine as close as I can and pour grout around them for the footprint of the cabinets -make my own feet from say 3" or 4" round stock at the height needed and shim as needed What would y'all suggest? Thanks in advance! -------------------------------------------------------------- Home Page: http://www.seanet.com/~jasonrnorth If you're not the lead dog, the view never changes Doubt yourself, and the real world will eat you alive The world doesn't revolve around you, it revolves around me No skeletons in the closet; just decomposing corpses -------------------------------------------------------------- Dependence is Vulnerability: -------------------------------------------------------------- "Open the Pod Bay Doors please, Hal" "I'm sorry, Dave, I'm afraid I can't do that.." |
#4
Posted to rec.crafts.metalworking
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Advice please
Adding a full frame 4" tube or 4" beam base will add the height you want
plus some additional rigidity. Sticking it up on any version of individual riser blocks/jack bolts is going to make it pretty wobbly. Someone else mentioned a full new stand, a nice way to go but a lot of work. If you go this route, add 2" square by 3/8" or 1/2" plates where the lathe mounts go. The new stand will always be slightly warped from the welding, mounting pads are much easier to grind down to get a perfect fit. Gerry wrote: Just bought a new Precision Matthews 13X40. Got it in my shop and ready to set it up. Because I'm 6' tall and a suffer with a bad back I find that I am more comfortable when my chuck is at 50-51" center height. To get the PM up this high leaves a nearly 4.5" gap between the floor and the bottom of the stand. It is on 6 feet now with 5/8" bolts but the whole thing flexes too much for my taste. I looking for suggestions on how to meet my height needs and have a stable machine. My thoughts a -set the cabinets on 4"X0.25" square tubing or I beam and shim between the tubing and the stand -turn spacers to fit over the bolts to add more diameter and support -Replace the feet with 5/8" jack-bolts bolts and level the machine as close as I can and pour grout around them for the footprint of the cabinets -make my own feet from say 3" or 4" round stock at the height needed and shim as needed What would y'all suggest? Thanks in advance! |
#5
Posted to rec.crafts.metalworking
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Advice please
On Sat, 12 Jul 2008 07:22:49 -0700 (PDT), Mechanical Magic
wrote: On Jul 12, 6:40 am, Gerry wrote: What would y'all suggest? Thanks in advance! Gerry, I'd make some forms from 2x6 and pour in concrete. A lot more stable than other suggestions, and cheap. If you are concerned about stuffness, you could put some rebar into the existing floor, but a bit of acrylic addmix might get a good enough bond, if the floor is not too grimed up. Dave Greetings Gerry, What Dave said. Pour some concrete risers. I have done this for two lathes. A 13x40 and a 15x48. First I figured out how much I wanted to raise the lathe. Then I made up two wood forms, one for the headstock end and the other foe the tailstock end. The risers are about 16" by 20" by 6" tall. I wrapped the forms with some thin plastic painting tarp so that they wouldn't stick to the floor. With the forms in the exact place where they would be when the lathe is installed I poured the concrete and placed 1/2 inch thick steel discs in the concrete for pads for the lathe leveling feet. After the concrete had set for about a week I put the lathe on the risers and removed the forms. Both of the lathes I've done this with have not needed to be re-leveled because the risers are not wobbly or less rigid than if they had been placed directly on the concrete floor. The only drawback to risers is that the foot brake is raised too. I guess I could lower the brakes but it's not too much trouble to raise my foot another 6 inches. Eric |
#6
Posted to rec.crafts.metalworking
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Advice please
On Jul 12, 6:30 pm, wrote:
On Sat, 12 Jul 2008 07:22:49 -0700 (PDT), Mechanical Magic wrote: On Jul 12, 6:40 am, Gerry wrote: What would y'all suggest? Thanks in advance! Gerry, I'd make some forms from 2x6 and pour in concrete. A lot more stable than other suggestions, and cheap. If you are concerned about stuffness, you could put some rebar into the existing floor, but a bit of acrylic addmix might get a good enough bond, if the floor is not too grimed up. Dave Greetings Gerry, What Dave said. Pour some concrete risers. I have done this for two lathes. A 13x40 and a 15x48. First I figured out how much I wanted to raise the lathe. Then I made up two wood forms, one for the headstock end and the other foe the tailstock end. The risers are about 16" by 20" by 6" tall. I wrapped the forms with some thin plastic painting tarp so that they wouldn't stick to the floor. With the forms in the exact place where they would be when the lathe is installed I poured the concrete and placed 1/2 inch thick steel discs in the concrete for pads for the lathe leveling feet. After the concrete had set for about a week I put the lathe on the risers and removed the forms. Both of the lathes I've done this with have not needed to be re-leveled because the risers are not wobbly or less rigid than if they had been placed directly on the concrete floor. The only drawback to risers is that the foot brake is raised too. I guess I could lower the brakes but it's not too much trouble to raise my foot another 6 inches. Eric That's pretty much what I have in mind. I think I will remove the feet that on on the machine now and replace with 5/8" studs to hold the lathe up and level. Then form an area under each cabinet and fill with sand and cement up to the bottom of the cabinet. My only concern is if I ever need to move the lathe I will have to bust the cement to be able to get a floor jack under it to lift, unless I leave a area open big enough to get my floorjack under the cabinet. Knowing that cement shrinks as it cures, is that a big enough reason not to use cement? Do I need to pout a cement base then top off with a purpose made epoxy grout? We're only talking about 1500# BTW, I need to do the same thing with my mill/drill as well. It would also be a candidate for a new base made from tube or angle. Sheet metal machine bases suck unless you have them grouted in place, and maybe even then. |
#7
Posted to rec.crafts.metalworking
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Advice please
On Jul 12, 5:48 pm, Gerry wrote:
On Jul 12, 6:30 pm, wrote: I think I will remove the feet that on on the machine now and replace with 5/8" studs to hold the lathe up and level. Then form an area under each cabinet and fill with sand and cement up to the bottom of the cabinet. My only concern is if I ever need to move the lathe I will have to bust the cement to be able to get a floor jack under it to lift, unless I leave a area open big enough to get my floorjack under the cabinet. Knowing that cement shrinks as it cures, is that a big enough reason not to use cement? Do I need to pout a cement base then top off with a purpose made epoxy grout? We're only talking about 1500# BTW, I need to do the same thing with my mill/drill as well. It would also be a candidate for a new base made from tube or angle. Sheet metal machine bases suck unless you have them grouted in place, and maybe even then. Gerry, I think it's time to get a folding shop crane. Moving a lathe with a floor jack is not something I would do. I think grout is fine for rigid bases, like a mill or drill press. But I prefer shims under a new lathe, easier to true up the bed, if needed. Cast Iron can do some strange things over time, and you have no idea how long the castings were aged. Dave |
#8
Posted to rec.crafts.metalworking
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Advice please
"Mechanical Magic" wrote in message ... On Jul 12, 5:48 pm, Gerry wrote: On Jul 12, 6:30 pm, wrote: I think I will remove the feet that on on the machine now and replace with 5/8" studs to hold the lathe up and level. Then form an area under each cabinet and fill with sand and cement up to the bottom of the cabinet. My only concern is if I ever need to move the lathe I will have to bust the cement to be able to get a floor jack under it to lift, unless I leave a area open big enough to get my floorjack under the cabinet. Knowing that cement shrinks as it cures, is that a big enough reason not to use cement? Do I need to pout a cement base then top off with a purpose made epoxy grout? We're only talking about 1500# BTW, I need to do the same thing with my mill/drill as well. It would also be a candidate for a new base made from tube or angle. Sheet metal machine bases suck unless you have them grouted in place, and maybe even then. Gerry, I think it's time to get a folding shop crane. Moving a lathe with a floor jack is not something I would do. I think grout is fine for rigid bases, like a mill or drill press. But I prefer shims under a new lathe, easier to true up the bed, if needed. Cast Iron can do some strange things over time, and you have no idea how long the castings were aged. Dave There are non-shrinking grouts used in structural applications. Stu |
#9
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Advice please
On Sat, 12 Jul 2008 07:22:49 -0700 (PDT), Mechanical Magic
wrote: On Jul 12, 6:40 am, Gerry wrote: What would y'all suggest? Thanks in advance! Gerry, I'd make some forms from 2x6 and pour in concrete. A lot more stable than other suggestions, and cheap. If you are concerned about stuffness, you could put some rebar into the existing floor, but a bit of acrylic addmix might get a good enough bond, if the floor is not too grimed up. Dave Indeed And at a later date can simply be demolished and have floor back to normal |
#10
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Advice please
On Sat, 12 Jul 2008 11:24:04 -0500, RoyJ
wrote: Adding a full frame 4" tube or 4" beam base will add the height you want plus some additional rigidity. Sticking it up on any version of individual riser blocks/jack bolts is going to make it pretty wobbly. The one issue with putting a lathe up on a metal frame work is that sooner or later, you are goint to hit a resonate frequency and that sucker is going to start singing, and it May show up in surface finish. Unless you fill the tubes with concrete, which is what the major mini lathe (industrial sized 5C machines) usuallly do..fill the engineered frames with concrete or concrete/plastic mixtures Gunner |
#11
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Advice please
"Gerry,
I think it's time to get a folding shop crane. Moving a lathe with a floor jack is not something I would do." Was not moving it with a floor jack. I was lifting it enough to install casters on the base. This allows me to move it around the room to it's new location, and set in place with casters removed and replaced with feet. I'm not happy with the stability of the feet, which brought me to the original question. Long distance movine was with a pallet made from 2X12 and a pallet jack and fork lift. An interesting job to get it off my trailer, assembled and into my shop! |
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