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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
Posted to rec.crafts.metalworking
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God protects the stupid
Thanks for the reminder. We've all done similar things - or worse.
--------- SteveB wrote: Today, I was drilling a 1/4" pilot hole in a 1/2" plate. Going to drill a 1/2" final hole. The plate was about 6 x 9". I did not clamp it to the base. The drill caught the plate and began spinning it. I just jumped back. The more it spun, the more it became out of balance, and it finally snapped before I could reach in and hit the switch. It went flying, but didn't do any damage. Broken drill bit was all. Accidents happen when we are doing the most mundane common tasks, and do not observe the MOST COMMON safety precautions. DOH! Steve |
#2
Posted to rec.crafts.metalworking
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God protects the stupid
On 2008-05-04, SteveB toquerville wrote:
Today, I was drilling a 1/4" pilot hole in a 1/2" plate. Going to drill a 1/2" final hole. The plate was about 6 x 9". I did not clamp it to the base. The drill caught the plate and began spinning it. I just jumped back. The more it spun, the more it became out of balance, and it finally snapped before I could reach in and hit the switch. It went flying, but didn't do any damage. Broken drill bit was all. Accidents happen when we are doing the most mundane common tasks, and do not observe the MOST COMMON safety precautions. You are a very lucky man. I did not have an accident today, but easily could have. I was lifting a heavy welding machine with my truck crane. The truck was on an incline. As I lifted the machine, the crane started swiveling spontaneously so that the welder machine turned into the lower direction. Since this happened when it was an inch off the ground, I was able to easily lower it and stop the turning. But, if that happened when it was high above, my truck would be punished for my own negligence. i DOH! Steve -- Due to extreme spam originating from Google Groups, and their inattention to spammers, I and many others block all articles originating from Google Groups. If you want your postings to be seen by more readers you will need to find a different means of posting on Usenet. http://improve-usenet.org/ |
#3
Posted to rec.crafts.metalworking
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God protects the stupid
Today, I was drilling a 1/4" pilot hole in a 1/2" plate. Going to drill a
1/2" final hole. The plate was about 6 x 9". I did not clamp it to the base. The drill caught the plate and began spinning it. I just jumped back. The more it spun, the more it became out of balance, and it finally snapped before I could reach in and hit the switch. It went flying, but didn't do any damage. Broken drill bit was all. Accidents happen when we are doing the most mundane common tasks, and do not observe the MOST COMMON safety precautions. DOH! Steve -- "...the man who really counts in the world is the doer, not the mere critic-the man who actually does the work, even if roughly and imperfectly, not the man who only talks or writes about how it ought to be done." Theodore Roosevelt 1891 |
#4
Posted to rec.crafts.metalworking
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God protects the stupid
Yep.
I sent off an e-mail trying to get some permanent clamps installed on our prototype shop drill presses earlier today, BEFORE reading your post. Your post will get quoted in the follow up e-mails. For the record, I am firmly in favor of the 'Vice Grip' single sided clamps with the mounting bolt permanently fixed to the table. Just adjust the height screw, quick squeeze, and your part is clamped down to avoid both spinning and lifting when it goes through the back side. SteveB wrote: Today, I was drilling a 1/4" pilot hole in a 1/2" plate. Going to drill a 1/2" final hole. The plate was about 6 x 9". I did not clamp it to the base. The drill caught the plate and began spinning it. I just jumped back. The more it spun, the more it became out of balance, and it finally snapped before I could reach in and hit the switch. It went flying, but didn't do any damage. Broken drill bit was all. Accidents happen when we are doing the most mundane common tasks, and do not observe the MOST COMMON safety precautions. DOH! Steve |
#5
Posted to rec.crafts.metalworking
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God protects the stupid
"Ignoramus8788" wrote in message ... On 2008-05-04, SteveB toquerville wrote: Today, I was drilling a 1/4" pilot hole in a 1/2" plate. Going to drill a 1/2" final hole. The plate was about 6 x 9". I did not clamp it to the base. The drill caught the plate and began spinning it. I just jumped back. The more it spun, the more it became out of balance, and it finally snapped before I could reach in and hit the switch. It went flying, but didn't do any damage. Broken drill bit was all. Accidents happen when we are doing the most mundane common tasks, and do not observe the MOST COMMON safety precautions. You are a very lucky man. I did not have an accident today, but easily could have. I was lifting a heavy welding machine with my truck crane. The truck was on an incline. As I lifted the machine, the crane started swiveling spontaneously so that the welder machine turned into the lower direction. Since this happened when it was an inch off the ground, I was able to easily lower it and stop the turning. But, if that happened when it was high above, my truck would be punished for my own negligence. i DOH! Steve Being an experienced crane operator, I can sympathize with your situation. Just a gentle reminder for next time to level up before hoisting. Level will always find level and plumb will always find plumb no matter what the plans or drawings say. Glad you got off light. Steve |
#6
Posted to rec.crafts.metalworking
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God protects the stupid
And if that happens again, hold the drill down to the table and shut
the drill press off. It will prevent the piece from flying off the table. I've that happen lots of times and holding the piece down on the table with the drill has become second nature. Sure is dangerous though. I ought to quit doing that. |
#7
Posted to rec.crafts.metalworking
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God protects the stupid
"Dan " Dan@ wrote in message ... And if that happens again, hold the drill down to the table and shut the drill press off. It will prevent the piece from flying off the table. I've that happen lots of times and holding the piece down on the table with the drill has become second nature. Sure is dangerous though. I ought to quit doing that. If it's all the same to you, the next time I drill a 5# or better piece of 1/2" plate, I'll just clamp it down and keep my fingers and hands out of it. Steve |
#8
Posted to rec.crafts.metalworking
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God protects the stupid
On Sat, 3 May 2008 18:07:21 -0800, "SteveB" toquerville,utah@zionvistas
wrote: Today, I was drilling a 1/4" pilot hole in a 1/2" plate. Going to drill a 1/2" final hole. The plate was about 6 x 9". I did not clamp it to the base. The drill caught the plate and began spinning it. I just jumped back. The more it spun, the more it became out of balance, and it finally snapped before I could reach in and hit the switch. It went flying, but didn't do any damage. Broken drill bit was all. Accidents happen when we are doing the most mundane common tasks, and do not observe the MOST COMMON safety precautions. DOH! Steve Thinks to self:- Thanks for the reminder. I must get a telescopic pendulum safety switch for the drill press. Mark Rand RTFM |
#9
Posted to rec.crafts.metalworking
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God protects the stupid
On Sun, 04 May 2008 21:21:04 +0100, Mark Rand
wrote: On Sat, 3 May 2008 18:07:21 -0800, "SteveB" toquerville,utah@zionvistas wrote: Today, I was drilling a 1/4" pilot hole in a 1/2" plate. Going to drill a 1/2" final hole. The plate was about 6 x 9". I did not clamp it to the base. The drill caught the plate and began spinning it. I just jumped back. The more it spun, the more it became out of balance, and it finally snapped before I could reach in and hit the switch. It went flying, but didn't do any damage. Broken drill bit was all. Accidents happen when we are doing the most mundane common tasks, and do not observe the MOST COMMON safety precautions. DOH! Steve Thinks to self:- Thanks for the reminder. I must get a telescopic pendulum safety switch for the drill press. Mark Rand RTFM A foot switch on a drill press makes a great deal of sense. I just picked up another VFD from Ebay, and this one is going on my big Rockwell/Delta 1hp drill press, with a foot switch hooked to "run" That drill press WILL hurt you if one hangs a bit, with its 3MT spindle taper and that 1hp motor Gunner Political Correctness is a doctrine fostered by a delusional, illogical liberal minority, and rabidly promoted by an unscrupulous mainstream media, which holds forth the proposition that it is entirely possible to pick up a turd by the clean end. |
#10
Posted to rec.crafts.metalworking
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God protects the stupid
"SteveB" toquerville,utah@zionvistas wrote:
Today, I was drilling a 1/4" pilot hole in a 1/2" plate. Going to drill a 1/2" final hole. The plate was about 6 x 9". I did not clamp it to the base. The drill caught the plate and began spinning it. I just jumped back. The more it spun, the more it became out of balance, and it finally snapped before I could reach in and hit the switch. It went flying, but didn't do any damage. Broken drill bit was all. In my younger years, I took enough shortcuts to realize that I can't take shortcuts. The trick is not getting too banged up learning or even better not learning it the hard way and doing it right from the start. Some learn by watching, some by reading, some just got to pee on the electric fence for themselves Wes -- "Additionally as a security officer, I carry a gun to protect government officials but my life isn't worth protecting at home in their eyes." Dick Anthony Heller |
#11
Posted to rec.crafts.metalworking
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God protects the stupid
"Gunner Asch" wrote in message ... On Sun, 04 May 2008 21:21:04 +0100, Mark Rand wrote: On Sat, 3 May 2008 18:07:21 -0800, "SteveB" toquerville,utah@zionvistas wrote: Today, I was drilling a 1/4" pilot hole in a 1/2" plate. Going to drill a 1/2" final hole. The plate was about 6 x 9". I did not clamp it to the base. The drill caught the plate and began spinning it. I just jumped back. The more it spun, the more it became out of balance, and it finally snapped before I could reach in and hit the switch. It went flying, but didn't do any damage. Broken drill bit was all. Accidents happen when we are doing the most mundane common tasks, and do not observe the MOST COMMON safety precautions. DOH! Steve Thinks to self:- Thanks for the reminder. I must get a telescopic pendulum safety switch for the drill press. Mark Rand RTFM A foot switch on a drill press makes a great deal of sense. I just picked up another VFD from Ebay, and this one is going on my big Rockwell/Delta 1hp drill press, with a foot switch hooked to "run" That drill press WILL hurt you if one hangs a bit, with its 3MT spindle taper and that 1hp motor Gunner I was reaming a hole with my DeWalt 18v. drill today when it caught a burr and just about hurt me. Those dang things with moving parts and torque have no respect for soft old flesh. Steve |
#12
Posted to rec.crafts.metalworking
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God protects the stupid
Gunner Asch wrote: A foot switch on a drill press makes a great deal of sense. I just picked up another VFD from Ebay, and this one is going on my big Rockwell/Delta 1hp drill press, with a foot switch hooked to "run" That was the first thing I did to my drill press, after assembling it. I left the existing motor switch, wired as a master switch, so that some idiot visiting the shop doesn't play with the drill press. I get a lot of company who shouldn't get within 50 feet of any power tool. -- http://improve-usenet.org/index.html Use any search engine other than Google till they stop polluting USENET with porn and junk commercial SPAM If you have broadband, your ISP may have a NNTP news server included in your account: http://www.usenettools.net/ISP.htm |
#13
Posted to rec.crafts.metalworking
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God protects the stupid
On May 3, 10:07 pm, "SteveB" toquerville,utah@zionvistas wrote:
Today, I was drilling a 1/4" pilot hole in a 1/2" plate. Going to drill a 1/2" final hole. The plate was about 6 x 9". I did not clamp it to the base. The drill caught the plate and began spinning it. I just jumped back. The more it spun, the more it became out of balance, and it finally snapped before I could reach in and hit the switch. It went flying, but didn't do any damage. Broken drill bit was all. Accidents happen when we are doing the most mundane common tasks, and do not observe the MOST COMMON safety precautions. DOH! Steve -- "...the man who really counts in the world is the doer, not the mere critic-the man who actually does the work, even if roughly and imperfectly, not the man who only talks or writes about how it ought to be done." Theodore Roosevelt 1891 Sometimes I'm a bit lazy on the clamp-down, and of course a clamped piece can sometimes get loose. Keeping the drill pushed down was good advice, but am I the only one that keeps the belts somewhat loose so the belt just slips when this happens? Its easy to set the belt tight enough that it doesn't slip normally, but only slips once the bit grabs. Then, since kinetic friction is less than static friction, it easily keeps slipping until I can get the drill shut off. This is useful even when doing everything 'right' and the drill grabs. Or maybe I'm the only one with a belt-drive drill press? Dave |
#14
Posted to rec.crafts.metalworking
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God protects the stupid
SteveB wrote:
Today, I was drilling a 1/4" pilot hole in a 1/2" plate. Going to drill a 1/2" final hole. Besides the obvious clamping issue, you'll want to keep your pilot hole diameter not much bigger than the size of the non-cutting tip of your final hole. The plate was about 6 x 9". I did not clamp it to the base. The drill caught the plate and began spinning it. I just jumped back. The more it spun, the more it became out of balance, and it finally snapped before I could reach in and hit the switch. It went flying, but didn't do any damage. Broken drill bit was all. Accidents happen when we are doing the most mundane common tasks, and do not observe the MOST COMMON safety precautions. DOH! Steve |
#15
Posted to rec.crafts.metalworking
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God protects the stupid
On May 3, 10:53 pm, RoyJ wrote:
Yep. I sent off an e-mail trying to get some permanent clamps installed on our prototype shop drill presses earlier today, BEFORE reading your post. Your post will get quoted in the follow up e-mails. For the record, I am firmly in favor of the 'Vice Grip' single sided clamps with the mounting bolt permanently fixed to the table. Just adjust the height screw, quick squeeze, and your part is clamped down to avoid both spinning and lifting when it goes through the back side. SteveB wrote: Today, I was drilling a 1/4" pilot hole in a 1/2" plate. Going to drill a 1/2" final hole. The plate was about 6 x 9". I did not clamp it to the base. The drill caught the plate and began spinning it. I just jumped back. The more it spun, the more it became out of balance, and it finally snapped before I could reach in and hit the switch. It went flying, but didn't do any damage. Broken drill bit was all. Accidents happen when we are doing the most mundane common tasks, and do not observe the MOST COMMON safety precautions. DOH! Steve Just be aware, the clamp will pull the plate just a little bit! Enough to make the drill miss the center you so carefully marked and punched. Paul |
#16
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God protects the stupid
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#17
Posted to rec.crafts.metalworking
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God protects the stupid
On May 5, 2:55 pm, " wrote:
On May 3, 10:53 pm, RoyJ wrote: Yep. I sent off an e-mail trying to get some permanent clamps installed on our prototype shop drill presses earlier today, BEFORE reading your post. Your post will get quoted in the follow up e-mails. For the record, I am firmly in favor of the 'Vice Grip' single sided clamps with the mounting bolt permanently fixed to the table. Just adjust the height screw, quick squeeze, and your part is clamped down to avoid both spinning and lifting when it goes through the back side. SteveB wrote: Today, I was drilling a 1/4" pilot hole in a 1/2" plate. Going to drill a 1/2" final hole. The plate was about 6 x 9". I did not clamp it to the base. The drill caught the plate and began spinning it. I just jumped back. The more it spun, the more it became out of balance, and it finally snapped before I could reach in and hit the switch. It went flying, but didn't do any damage. Broken drill bit was all. Accidents happen when we are doing the most mundane common tasks, and do not observe the MOST COMMON safety precautions. DOH! Steve Just be aware, the clamp will pull the plate just a little bit! Enough to make the drill miss the center you so carefully marked and punched. Paul Unless, I guess, the clamp pivot, the point where the clamp contacts the work, and the top of the work are all approx. in a line. Dave |
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