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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Home Brew Roll Bender
Here is a roll bender I just funished. It is for making curved rail
components for a new deck. The material in the machine is 3/4 x 1-1/2 x 14 ga rectangular tube. Works great. http://members.cox.net/hollingsworth...er_640x480.jpg |
#2
Posted to rec.crafts.metalworking
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Home Brew Roll Bender
ed_h writes:
http://members.cox.net/hollingsworth...er_640x480.jpg Nice. Where do you get your tubing? Is it stainless? The rollers, they are machined simply to closely fit the tubing? I'm wondering if one couldn't make a simpler version using a lathe or milling machine to position the middle wheel? |
#3
Posted to rec.crafts.metalworking
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Home Brew Roll Bender
No, its CRS and I got it at a local Metal Supermarket. The rollers
were machined to fit the tubing, but a relatively loose fit. I saw something recently on one of the boards where someone used a large vertical mill for the center wheel, and mounted an assembly with the other two wheels on the table. |
#4
Posted to rec.crafts.metalworking
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Home Brew Roll Bender
No, its CRS and I got it at a local Metal Supermarket. The rollers
were machined to fit the tubing, but a relatively loose fit. I saw something recently on one of the boards where someone used a large vertical mill for the center wheel, and mounted an assembly with the other two wheels on the table. |
#5
Posted to rec.crafts.metalworking
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Home Brew Roll Bender
Nice!
How much 'grunt' do you need on the arms to get it to roll? ed_h wrote: Here is a roll bender I just funished. It is for making curved rail components for a new deck. The material in the machine is 3/4 x 1-1/2 x 14 ga rectangular tube. Works great. http://members.cox.net/hollingsworth...er_640x480.jpg |
#6
Posted to rec.crafts.metalworking
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Home Brew Roll Bender
"ed_h" wrote in message oups.com... No, its CRS and I got it at a local Metal Supermarket. The rollers were machined to fit the tubing, but a relatively loose fit. I saw something recently on one of the boards where someone used a large vertical mill for the center wheel, and mounted an assembly with the other two wheels on the table. Very nice work, Ed. Don't be too upset if there's only a few comments-you're not a regular poster, it's on topic, and not much to gas bag about.... I scanned a few pages from the October 2005 issue of the "Journal of Light Construction" about a guy who makes custom steel beams. There's a few pages with pictures of equipment he made posted he http://home.tir.com/~artemus/Growler/ |
#7
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Home Brew Roll Bender
On Wed, 05 Apr 2006 14:33:31 GMT, RoyJ wrote:
Nice! How much 'grunt' do you need on the arms to get it to roll? I'm wondering if you keep the rollers lubed while rolling the stock? |
#8
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Home Brew Roll Bender
The power rollers I've seen used for this application do not need lube
on the material. The only friction you get that lube might help is on the sides of the die when the material bulges out and contacts the die. For rectangular material, the bulge is mostly at the bottom of the die, no more than 1/4 of the material thickness. Dave Hinz wrote: On Wed, 05 Apr 2006 14:33:31 GMT, RoyJ wrote: Nice! How much 'grunt' do you need on the arms to get it to roll? I'm wondering if you keep the rollers lubed while rolling the stock? |
#9
Posted to rec.crafts.metalworking
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Home Brew Roll Bender
"RoyJ" wrote: The power rollers I've seen used for this application do not need lube on the material. (clip) ^^^^^^^^^^^^^^^ As a matter of fact, you need friction to drive the material through. Adding lube would just make the drive roller slip. |
#10
Posted to rec.crafts.metalworking
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Home Brew Roll Bender
RoyJ wrote: Nice! How much 'grunt' do you need on the arms to get it to roll? ed_h wrote: Here is a roll bender I just funished. It is for making curved rail components for a new deck. The material in the machine is 3/4 x 1-1/2 x 14 ga rectangular tube. Works great. http://members.cox.net/hollingsworth...er_640x480.jpg It's really not too bad. I don't even fasten the machine to the table. I make multiple passes, though, with maybe 1 turn of the top wheel (1/8 inch advance) per pass. I was afraid the drive wheel might slip, but it doesn't. |
#11
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Home Brew Roll Bender
No--no lube, but the rollers are a loose fit. The drive roller (where
the bending happens) has a deep profile--a little over half the depth of the stock. The sides of the profile are slightly tapered because I was concerned about the stock mushrooming on the inside radius and getting stuck. |
#12
Posted to rec.crafts.metalworking
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Home Brew Roll Bender
Nice. Almost as purdy as mine:
http://www.metalworking.com/dropbox/...retired_files/ See roller.txt and the accociated jpgs. JR Dweller in the cellar ed_h wrote: Here is a roll bender I just funished. It is for making curved rail components for a new deck. The material in the machine is 3/4 x 1-1/2 x 14 ga rectangular tube. Works great. http://members.cox.net/hollingsworth...er_640x480.jpg -- -------------------------------------------------------------- Home Page: http://www.seanet.com/~jasonrnorth If you're not the lead dog, the view never changes Doubt yourself, and the real world will eat you alive The world doesn't revolve around you, it revolves around me No skeletons in the closet; just decomposing corpses -------------------------------------------------------------- Dependence is Vulnerability: -------------------------------------------------------------- "Open the Pod Bay Doors please, Hal" "I'm sorry, Dave, I'm afraid I can't do that.." |
#13
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Home Brew Roll Bender
Looks good.
Martin Martin Eastburn @ home at Lions' Lair with our computer lionslair at consolidated dot net NRA LOH & Endowment Member NRA Second Amendment Task Force Charter Founder IHMSA and NRA Metallic Silhouette maker & member ed_h wrote: Here is a roll bender I just funished. It is for making curved rail components for a new deck. The material in the machine is 3/4 x 1-1/2 x 14 ga rectangular tube. Works great. http://members.cox.net/hollingsworth...er_640x480.jpg ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
#14
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Home Brew Roll Bender
I love the steering wheel. If I'd had one around, I probably would
have used it. |
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