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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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I want to Build a Tap Guide Block
I need help is there a standard size hole in tap guide blocks?
I found a couple on ebay but would like to make my own. I've been looking for plans with little luck I found a 4 hole version. Should be hea treated ? The ones I've fund on ebay were Aluminum or 1018 Flexbar makes one out of 4010 that is het treated. Seems like this would be better, but is it necessary ? If so I probably would skip making one since I don't have the means of heat treating at my disposal. |
#2
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I want to Build a Tap Guide Block
"Mike" wrote in message . com... I need help is there a standard size hole in tap guide blocks? I found a couple on ebay but would like to make my own. I've been looking for plans with little luck I found a 4 hole version. Should be hea treated ? The ones I've fund on ebay were Aluminum or 1018 Flexbar makes one out of 4010 that is het treated. Seems like this would be better, but is it necessary ? If so I probably would skip making one since I don't have the means of heat treating at my disposal. Mixed emotions on one that is heat treated. If you get careless with a hard one, you can do minor damage to the major diameter of a tap, so it might be better to sacrifice the hole size from several repetitions of use, slowly enlarging the hole as you turn your tap. Unless you're involved in some serious tapping, using it daily, I dare say that will never be an issue. Hole size? The smartest thing you can do is mic the taps you'd like to use and size the holes accordingly. The major diameter of taps is greater than nominal, so you'll find them slightly oversized. Measure the body, or shank of the tap. Make your hole such that the guide can be slipped off with the tap still in the hole if necessary. You may find you need a ******* size, but the closest size you have at your disposal will work, providing a little extra clearance, or you could bore the holes if you're not in a hurry. With the number series, you shouldn't have much trouble selecting a drill that will provide the proper clearance, but larger taps can be a problem. If you drill only, double drill to insure hole size and roundness. Taps in the number series, below a #6, have a body diameter greater than the major thread diameter, so the tapping block won't be able to be lifted off without removing the tap from the hole. You might decide to make the pilot size the body size in that instance. Harold |
#3
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I want to Build a Tap Guide Block
Harold and Susan Vordos wrote:
"Mike" wrote in message . com... I need help is there a standard size hole in tap guide blocks? I found a couple on ebay but would like to make my own. I've been looking for plans with little luck I found a 4 hole version. Should be hea treated ? The ones I've fund on ebay were Aluminum or 1018 Flexbar makes one out of 4010 that is het treated. Seems like this would be better, but is it necessary ? If so I probably would skip making one since I don't have the means of heat treating at my disposal. Mixed emotions on one that is heat treated. If you get careless with a hard one, you can do minor damage to the major diameter of a tap, so it might be better to sacrifice the hole size from several repetitions of use, slowly enlarging the hole as you turn your tap. Unless you're involved in some serious tapping, using it daily, I dare say that will never be an issue. Hole size? The smartest thing you can do is mic the taps you'd like to use and size the holes accordingly. The major diameter of taps is greater than nominal, so you'll find them slightly oversized. Measure the body, or shank of the tap. Make your hole such that the guide can be slipped off with the tap still in the hole if necessary. You may find you need a ******* size, but the closest size you have at your disposal will work, providing a little extra clearance, or you could bore the holes if you're not in a hurry. With the number series, you shouldn't have much trouble selecting a drill that will provide the proper clearance, but larger taps can be a problem. If you drill only, double drill to insure hole size and roundness. Taps in the number series, below a #6, have a body diameter greater than the major thread diameter, so the tapping block won't be able to be lifted off without removing the tap from the hole. You might decide to make the pilot size the body size in that instance. Harold Awesome!! Thanks so much |
#4
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I want to Build a Tap Guide Block
"Mike" wrote in message . com... snip-- Awesome!! Thanks so much Welcome! Good luck with the guide. Harold |
#5
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I want to Build a Tap Guide Block
"Harold and Susan Vordos" wrote in message ... "Mike" wrote in message . com... snip-- Awesome!! Thanks so much Welcome! Good luck with the guide. Harold I'm almost positive that the Workshop Series - Making Small Workshop Tools has all the info you need on making tapping guides. I made some a few years and have used them without any dramas ever since, they are made of some mild steel rod, squared off in the lathe, with a hole about 1/64 larger than the tap nominal size drilled through the centre. Length varies but mine long enough so that all the thread on the tap is inside the guide before I start. Diameter also varies, seems like I used about 3 times the hole diameter to the diameter of the guide with a nice little "step" on the bottom of about 5 times the hole diameter. |
#6
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I want to Build a Tap Guide Block
Mike wrote: I need help is there a standard size hole in tap guide blocks? I found a couple on ebay but would like to make my own. I've been looking for plans with little luck I found a 4 hole version. Should be hea treated ? The ones I've fund on ebay were Aluminum or 1018 Flexbar makes one out of 4010 that is het treated. Seems like this would be better, but is it necessary ? If so I probably would skip making one since I don't have the means of heat treating at my disposal. Here's one I've used for the last 25 years or so: http://www.brownells.com/aspx/NS/sto...aspx?p=6748&s= The photo doesn't enlarge so you can't see a lot of the details. Has several different bushings that you can swap in, the bottom of the holder has a V-groove in it, very handy for tapping rounded surfaces. Would be easy enough to make if you've got a mill or a shaper. Was a lot cheaper when I bought it, but if you value your time, it's still a bargain. Stan |
#7
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I want to Build a Tap Guide Block
DON'T!!!
Make one of these instead you'll be MUCH happier. http://www.ggls.org/TappingFixture/ I threw my tapping block away after I made mine :-) --.- Dave "Mike" wrote in message . com... I need help is there a standard size hole in tap guide blocks? I found a couple on ebay but would like to make my own. I've been looking for plans with little luck I found a 4 hole version. Should be hea treated ? The ones I've fund on ebay were Aluminum or 1018 Flexbar makes one out of 4010 that is het treated. Seems like this would be better, but is it necessary ? If so I probably would skip making one since I don't have the means of heat treating at my disposal. |
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