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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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More on IC Self-Reproducing Machine Tools
2005-11-24
To: news:rec.crafts.metalworking Hey, gang! Feeling better lately. Getting ready for Thanksgiving. In Kinematic Self-Replicating Machines © 2004 Robert A. Freitas Jr. and Ralph C. Merkle the authors mention actual machine tools in section 3.12. I am wondering if 4-stroke, 2-stroke, or turbine engines would make the best prime movers for a self-powered self-reproducing machine tool (SPSRMT). You see, we distribute power with electric wires now, to various types of tools: machine tools, power hand tools, stationary power tools. If, as these authors propose, certain design changes can be made to produce a universal tool, it would only require a single prime mover. Now, electric machines are difficult to produce with machine tools, but engines are not. So I am now asking for any comments on internal combustion, self-powered, self-reproducing universal machine tools. A few random thoughts: It seems like complex turbine blades are out of reach. So that's why I titled this post with IC. Turbine engines are technically EC. But hey, if it's in the machine capability, turbines could be an option. Jet A and other purified kerosenes constituting rocket fuels might be appropriate as a fuel base because the whole field of SRMT technology is related to the colonization of space. Only in the extreme case of a seed ship carrying SRMTs to a destination colony would the nature of this technology be required. It can't compete here on Earth; it's too costly compared to mass production of machine tools. I don't see a use for LOX in the shop unless it's in a compact welding unit. Kinda dangerous stuff. Powering machine tools on H2; any thoughts on that? The authors above do not mention the utter primacy of the anneal/machine/harden/temper sequence as it applies to carbon steel and a few other materials in shop operations. It is the lever by which the Industrial Revolution was lifted from its base. I'd like to hear more on this. Does anyone here remember carbon steel lathe bits, or are we all too young for that? I have learned from that two cylinders are optimal for self-repair of a motorcycle; when one goes bad, you have one left to either limp home on or provide motive power and battery energy with which you can debug the other. My latest bike has Direct Injection Technology in a 2-stroke. However this is controlled by semiconductors. What's a simple reliable, *easily built* 2-cylinder engine; a diesel? Some design already on road or in use? Compressed air has uses in the shop; is there an integrated engine/compressor design capable of enough pressure to form liquid air, from which LOX and LN can be separated? Maybe one that can run on four cylinders at full power, or two at half power, or on two driving and two compressing cylinders, with little useful mechanical power output. Is there some ratio to be had, assuming modular cylinders, between the work of compressing air and the work available from an engine cylinder, something in the low integers? I just proposed that this ratio be 1:1. Should it be 4:1? 8:1? My apologies for any spelling errors. The Dougster Replikon Research Falls Church, VA 22044-0394 |
#2
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More on IC Self-Reproducing Machine Tools
wrote:
What's a simple reliable, *easily built* 2-cylinder engine; A 2-stroke. And who will that self-replicating machine build spark plugs? Build an ignition? Build radial sealings? Build ball bearings, or even worse needle bearings? Cast aluminium and steel? a diesel? That will be the most complicated. The smaller the worse. Some design already on road or in use? IC engines on the road? Never seen that, sorry. ;-) Nick -- Motor Modelle // Engine Models http://www.motor-manufaktur.de DIY-DRO - YADRO - Eigenbau-Digitalanzeige |
#3
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wrote in message
oups.com... 2005-11-24 To: news:rec.crafts.metalworking Hey, gang! Feeling better lately. Getting ready for Thanksgiving. Glad to hear it, Doug. 'Hope you enjoyed the day. Kinematic Self-Replicating Machines © 2004 Robert A. Freitas Jr. and Ralph C. Merkle the authors mention actual machine tools in section 3.12. I am wondering if 4-stroke, 2-stroke, or turbine engines would make the best prime movers for a self-powered self-reproducing machine tool (SPSRMT). First, make sure you have an "off" switch on those things, or we could wind up paving the whole country with little Chinese mill/turn machines. g snip So I am now asking for any comments on internal combustion, self-powered, self-reproducing universal machine tools. It sounds like one hell of a show. But why would you want this advanced technology to run on old fossil-fuel power? -- Ed Huntress |
#5
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More on IC Self-Reproducing Machine Tools
Don Stauffer wrote:
I have yet to see a micromachined piston engine, either 2 or 4 stroke. Harris has made one, coupled to a generator. It was designed to be a power source to replace batteries. Runs on ethanol. Fits in a 4mm cube. Kevin Gallimore ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
#6
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More on IC Self-Reproducing Machine Tools
wrote in message
oups.com... Ed Huntress wrote: (snip greetings) Yeah, I have tried some web boards. Usenet's my thing. I am back. Erk. I had too much espresso Yesterday. First, make sure you have an "off" switch on those things, or we could wind up paving the whole country with little Chinese mill/turn machines. g g Paving the country with them? Or paving their country with us? Brrrr.... No actually, since no "factory worker robot" exists, duplicating human abilities, there is no "grey goo" problem with MTSR. The whole thing is rate-limited by our puny ability to transfer expertise to each other, since the only truly universal constructor in the proposal is us. snip So I am now asking for any comments on internal combustion, self-powered, self-reproducing universal machine tools. It sounds like one hell of a show. But why would you want this advanced technology to run on old fossil-fuel power? Because MTSR is actually centuries old technology. I'm a revivalist. It's been, like, nearly ten generations since the Industrial Revolution. Much has been lost. Self-upgrade was how machine tools were *born*. To repeat, machine tools usually use electric motors as prime movers because we have the infrastructure. There's no infrastructure on Mars and beyond. Nowhere to plug in. So, do we build an engine for a lathe, one for a mill, etc. or a line shaft? No. We build a single universal machine that can make parts for its own engine. Or maybe a series of engine, rotary, and slide modules. It seems the most efficient thing to do. And we hold the keys to the pump, not that a machine tool could take them from us.... Doug It's an interesting concept. But before you do machine tools, try doing Jessica Simpson. You'll have a much bigger market. -- Ed Huntress |
#7
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More on IC Self-Reproducing Machine Tools
Rack and pinions are neat - and naturally the mirror that is controlled to create
pixels... I don't know - but suspect (as it was planned at one time) that the new Sony super duper - double density HDTV twice the pixels - uses that technology. Life member - Electron Device Society IEEE Martin Eastburn @ home at Lions' Lair with our computer lionslair at consolidated dot net NRA LOH, NRA Life NRA Second Amendment Task Force Charter Founder Don Stauffer wrote: I have seen micromachined electric motors, air turbines, and gas turbines. Most folks I know consider gas turbines IC, because the "engine" they consider includes the compressor, burner cans, and turbines together, hence IC. I have yet to see a micromachined piston engine, either 2 or 4 stroke. One reason for turbines is that the small size allows VERY high rpm without excessive inertia loads. Also, the very tiny valves for a 4 stroke would be more of a problem than for a turbine. The blades on the air turbine and gas turbines I have seen are NOT a very complex shape. How complex they need to be depends a lot on the operating conditions, particularly the ratio of blade chord to mean free path, which is of course a function of temperature and density. wrote: 2005-11-24 To: news:rec.crafts.metalworking Hey, gang! Feeling better lately. Getting ready for Thanksgiving. In Kinematic Self-Replicating Machines © 2004 Robert A. Freitas Jr. and Ralph C. Merkle the authors mention actual machine tools in section 3.12. I am wondering if 4-stroke, 2-stroke, or turbine engines would make the best prime movers for a self-powered self-reproducing machine tool (SPSRMT). You see, we distribute power with electric wires now, to various types of tools: machine tools, power hand tools, stationary power tools. If, as these authors propose, certain design changes can be made to produce a universal tool, it would only require a single prime mover. Now, electric machines are difficult to produce with machine tools, but engines are not. So I am now asking for any comments on internal combustion, self-powered, self-reproducing universal machine tools. A few random thoughts: It seems like complex turbine blades are out of reach. So that's why I titled this post with IC. Turbine engines are technically EC. But hey, if it's in the machine capability, turbines could be an option. Jet A and other purified kerosenes constituting rocket fuels might be appropriate as a fuel base because the whole field of SRMT technology is related to the colonization of space. Only in the extreme case of a seed ship carrying SRMTs to a destination colony would the nature of this technology be required. It can't compete here on Earth; it's too costly compared to mass production of machine tools. I don't see a use for LOX in the shop unless it's in a compact welding unit. Kinda dangerous stuff. Powering machine tools on H2; any thoughts on that? The authors above do not mention the utter primacy of the anneal/machine/harden/temper sequence as it applies to carbon steel and a few other materials in shop operations. It is the lever by which the Industrial Revolution was lifted from its base. I'd like to hear more on this. Does anyone here remember carbon steel lathe bits, or are we all too young for that? I have learned from that two cylinders are optimal for self-repair of a motorcycle; when one goes bad, you have one left to either limp home on or provide motive power and battery energy with which you can debug the other. My latest bike has Direct Injection Technology in a 2-stroke. However this is controlled by semiconductors. What's a simple reliable, *easily built* 2-cylinder engine; a diesel? Some design already on road or in use? Compressed air has uses in the shop; is there an integrated engine/compressor design capable of enough pressure to form liquid air, from which LOX and LN can be separated? Maybe one that can run on four cylinders at full power, or two at half power, or on two driving and two compressing cylinders, with little useful mechanical power output. Is there some ratio to be had, assuming modular cylinders, between the work of compressing air and the work available from an engine cylinder, something in the low integers? I just proposed that this ratio be 1:1. Should it be 4:1? 8:1? My apologies for any spelling errors. The Dougster Replikon Research Falls Church, VA 22044-0394 ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
#8
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More on IC Self-Reproducing Machine Tools
In article .com,
wrote: I have learned from that two cylinders are optimal for self-repair of a motorcycle; when one goes bad, you have one left to either limp home on or provide motive power and battery energy with which you can debug the other. My latest bike has Direct Injection Technology in a 2-stroke. However this is controlled by semiconductors. What's a simple reliable, *easily built* 2-cylinder engine; a diesel? Some design already on road or in use? Go research model aircraft 2-stroke diesel engines. Some are literally a piston, a crank, and a cylinder with a carb. No plugs, injectors, valves, linkage, timing, or anything else. Just have to spin the crap out of it to get started. You could couple that to an air motor for starting, then the air motor could act as a vane-style compressor once the engine started. But I think that style of engine is limited in displacement. -- B.B. --I am not a goat! thegoat4 at airmail dot net |
#9
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More on IC Self-Reproducing Machine Tools
I wrote: 2005-11-24 To: news:rec.crafts.metalworking Hey, gang! Feeling better lately. Getting ready for Thanksgiving. In Kinematic Self-Replicating Machines © 2004 Robert A. Freitas Jr. and Ralph C. Merkle the authors mention actual machine tools in section 3.12. This massive tome is now available on the web: http://www.molecularassembler.com/KSRM.htm The Dougster |
#10
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More on IC Self-Reproducing Machine Tools
B.B. wrote: Go research model aircraft 2-stroke diesel engines. Some are literally a piston, a crank, and a cylinder with a carb. No plugs, injectors, valves, linkage, timing, or anything else. Just have to spin the crap out of it to get started. You could couple that to an air motor for starting, then the air motor could act as a vane-style compressor once the engine started. But I think that style of engine is limited in displacement. Yes, the vane style is good for high speed, good power density, and a high pressure input, but performs miserable as a compressor. An IC vane style motor has been constructed, I believe. I forget what it is called. Ericsson Cycle? I don't think that is right. The 2-stroke diesels might be a good choice. The Army is going all diesel, I believe. Do 2-stroke diesels scavenge with air/fuel or do they use an injector? I know the little ones do, but how about larger ones? .49 cu in is enough for my Unimat One, or a small machine, not much more. Scale is still an issue here. It's nice to see some traffic on this thread! Were you all napping after that big Thanksgiving dinner? Doug |
#11
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Hm. Thank you, Don.
Freitas is heavily into nanofabrication. But he concentrates on molecular assembly, not micromachining. And in the MA field, power generation is a long way off. Gotta love that surface to volume ratio and other scale effects. High RPM without a lot of stress makes for a reliable engine. Doug |
#12
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#13
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#14
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I say electric machines are difficult to produce with machine tools
because an intermediate step, fabrication of a stamping die, is required to make the many laminations, although I suppose they could be laser cut, but a laser is not a machine, it's a device. Heck, I guess an electric motor is not a machine; it's a device, too. Including other technologies makes self-reproduction more difficult. Doug |
#15
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delurk
I think you're making the same common mistake most people make, and omitting the things that will kill your idea dead. a/ raw materials to work ready alloys and castings This is a bitch, you need a geologist, a miner, a metallurgist, a chemist, and a handful of labourers, and a bunch of time.... b/ lathe bed, piece of cast iron with parallel sides, brunel made one by rubbing three sheets of iron together with grinding compound, took him ___months___ This is a bitch, those labourers are in for more back breaking work c/ precision screw threads, make and repair taps and dies. This is a bitch, any fule can cut a thread of dimensions and proportions of their own choosing, making one that works for different materials and is good enough so __any__ size x nut will fit ___any___ size x bolt and stays torqued until you put a spanner on it is tough e/ ball bearings This is a bitch on heat, you want a REAL modelling challenge make two identical roller bearings from stock metal that have 10% of the performance envelope of shop bought ones f/ lubricants This is tougher than it sounds, 1920s lube oil won't keep a modern high performance engine alive -------------------- My answer to you question is this. 3 x identical 40 containers, each a complete identical shop, each powered by an identical petter CS type compression ignition motor powering identical ac alternators, dc dynamo and compressors, with a backup prime moves as steam engine 3 x more identical containers containing every conceivable spare for the above (don't forget mundane stuff like gasket paper) 3 x more identical containers containing a variety of fuels and lubes 3 x more identical containers containing identical smelting and foundry shops 30 x more identical containers containing raw materials ---------------------- yeah, what you want can be done, but think coastal shipping size "base", not something you can load in the back of a pick up. |
#16
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More on IC Self-Reproducing Machine Tools
Thanks, Guy, for your comments on scale. I am not afraid to think big.
Neither is NASA. They are talking about heavy lifters, and they started this whole self-reproducing machine shop thing back in the 1960's. A recent proposal for a space elevator could make a lot of difference. The Dougster |
#17
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#18
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Well the Chinese got the hardware and software from the us (violations)
from a company that was putting up a bird and they didn't want crashes like the Chinese were getting... Martin Martin Eastburn @ home at Lions' Lair with our computer lionslair at consolidated dot net NRA LOH, NRA Life NRA Second Amendment Task Force Charter Founder Guy Fawkes wrote: wrote: Thanks, Guy, for your comments on scale. I am not afraid to think big. Neither is NASA. They are talking about heavy lifters, and they started this whole self-reproducing machine shop thing back in the 1960's. A recent proposal for a space elevator could make a lot of difference. The Dougster NASA is funny was it NCSA before? anyway, USA were the speed kings, X1 etc, but the military ICBMs came along and NASA went heavy lifter, not winged scramjet, and the rest of the planet followed. I'm intrigued that the japanese and chinese and everyone else is following the "stick it on top of a big rocket" approach to orbit. ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
#19
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On Fri, 02 Dec 2005 21:55:07 -0600, "Martin H. Eastburn"
wrote: Well the Chinese got the hardware and software from the us (violations) from a company that was putting up a bird and they didn't want crashes like the Chinese were getting... Martin Martin Eastburn @ home at Lions' Lair with our computer lionslair at consolidated dot net NRA LOH, NRA Life NRA Second Amendment Task Force Charter Founder Hey, be nice! The Chinese invented the rocket in 1232AD :-) Mark Rand RTFM |
#20
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On Fri, 02 Dec 2005 21:55:07 -0600, "Martin H. Eastburn"
wrote: Well the Chinese got the hardware and software from the us (violations) from a company that was putting up a bird and they didn't want crashes like the Chinese were getting... Martin Martin Eastburn @ home at Lions' Lair with our computer lionslair at consolidated dot net NRA LOH, NRA Life NRA Second Amendment Task Force Charter Founder God curse Bill Clinton and the Loral Corp... http://www.cnn.com/US/9905/24/cox.report.02/ Guy Fawkes wrote: wrote: Thanks, Guy, for your comments on scale. I am not afraid to think big. Neither is NASA. They are talking about heavy lifters, and they started this whole self-reproducing machine shop thing back in the 1960's. A recent proposal for a space elevator could make a lot of difference. The Dougster NASA is funny was it NCSA before? anyway, USA were the speed kings, X1 etc, but the military ICBMs came along and NASA went heavy lifter, not winged scramjet, and the rest of the planet followed. I'm intrigued that the japanese and chinese and everyone else is following the "stick it on top of a big rocket" approach to orbit. ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- "Pax Americana is a philosophy. Hardly an empire. Making sure other people play nice and dont kill each other (and us) off in job lots is hardly empire building, particularly when you give them self determination under "play nice" rules. Think of it as having your older brother knock the **** out of you for torturing the cat." Gunner |
#21
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Those rockets just went in the air and burst into fire stars.
Just like the ones when they did their ICBM - err - space launching missiles. Their IG wasn't worth the dirt it took to hide it. Without a good IG - the bird gets flaky and tumbles. Martin Martin Eastburn @ home at Lions' Lair with our computer lionslair at consolidated dot net NRA LOH, NRA Life NRA Second Amendment Task Force Charter Founder Mark Rand wrote: On Fri, 02 Dec 2005 21:55:07 -0600, "Martin H. Eastburn" wrote: Well the Chinese got the hardware and software from the us (violations) from a company that was putting up a bird and they didn't want crashes like the Chinese were getting... Martin Martin Eastburn @ home at Lions' Lair with our computer lionslair at consolidated dot net NRA LOH, NRA Life NRA Second Amendment Task Force Charter Founder Hey, be nice! The Chinese invented the rocket in 1232AD :-) Mark Rand RTFM ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
#22
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I claim and announce intent to register
Copyright (c) 2005 Douglas Dana Goncz Doug Goncz Replikon Research(ers) On Thursday, November 24, 2005 10:26:27 AM UTC-5, The Dougster wrote: 2005-11-24 To: news:rec.crafts.metalworking Hey, gang! Feeling better lately. Getting ready for Thanksgiving. In Kinematic Self-Replicating Machines © 2004 Robert A. Freitas Jr. and Ralph C. Merkle the authors mention actual machine tools in section 3.12. I am wondering if 4-stroke, 2-stroke, or turbine engines would make the best prime movers for a self-powered self-reproducing machine tool (SPSRMT). You see, we distribute power with electric wires now, to various types of tools: machine tools, power hand tools, stationary power tools. If, as these authors propose, certain design changes can be made to produce a universal tool, it would only require a single prime mover. Now, electric machines are difficult to produce with machine tools, but engines are not. So I am now asking for any comments on internal combustion, self-powered, self-reproducing universal machine tools. A few random thoughts: It seems like complex turbine blades are out of reach. So that's why I titled this post with IC. Turbine engines are technically EC. But hey, if it's in the machine capability, turbines could be an option. Jet A and other purified kerosenes constituting rocket fuels might be appropriate as a fuel base because the whole field of SRMT technology is related to the colonization of space. Only in the extreme case of a seed ship carrying SRMTs to a destination colony would the nature of this technology be required. It can't compete here on Earth; it's too costly compared to mass production of machine tools. I don't see a use for LOX in the shop unless it's in a compact welding unit. Kinda dangerous stuff. Powering machine tools on H2; any thoughts on that? The authors above do not mention the utter primacy of the anneal/machine/harden/temper sequence as it applies to carbon steel and a few other materials in shop operations. It is the lever by which the Industrial Revolution was lifted from its base. I'd like to hear more on this. Does anyone here remember carbon steel lathe bits, or are we all too young for that? I have learned from that two cylinders are optimal for self-repair of a motorcycle; when one goes bad, you have one left to either limp home on or provide motive power and battery energy with which you can debug the other. My latest bike has Direct Injection Technology in a 2-stroke. However this is controlled by semiconductors. What's a simple reliable, *easily built* 2-cylinder engine; a diesel? Some design already on road or in use? Compressed air has uses in the shop; is there an integrated engine/compressor design capable of enough pressure to form liquid air, from which LOX and LN can be separated? Maybe one that can run on four cylinders at full power, or two at half power, or on two driving and two compressing cylinders, with little useful mechanical power output. Is there some ratio to be had, assuming modular cylinders, between the work of compressing air and the work available from an engine cylinder, something in the low integers? I just proposed that this ratio be 1:1. Should it be 4:1? 8:1? My apologies for any spelling errors. The Dougster Replikon Research Falls Church, VA 22044-0394 |
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