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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Ignoramus12789 wrote:
http://igor.chudov.com/tmp/baldor-grinder.jpg It is a military surplus grinder. I bought a 7" and 6" wheels for it. It works, it is very quiet and vibrates very little. The wheels have plastic insert to match the hub and seem to be a bit off center. How can I center them? Make bushings on a lathe - aluminum or brass are fine - and make sure they run true by themselves (I'd drill/ream the hole first, then put it on a mandrel between centers) and then remount the wheels and true them up with a dressing stone, diamond, or even a star wheel (Harold will kill me for mentioning it). GWE |
#2
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![]() "Ignoramus12789" wrote in message .. . http://igor.chudov.com/tmp/baldor-grinder.jpg It is a military surplus grinder. I bought a 7" and 6" wheels for it. It works, it is very quiet and vibrates very little. The wheels have plastic insert to match the hub and seem to be a bit off center. How can I center them? i What Grant said, but make certain that your new spacers are not a press fit in the wheel, or on the mandrel. There's good reason for this suggestion. Should the bore of the wheel not be dead perpendicular to the side, when you tighten the nut and the flanges restrain the wheel, it could crack it. Make sure the bushing is an easy fit, but not sloppy. Also, insure that it's shorter than the thickness of the wheel, so it isn't the high spot-restricting the flanges from making full contact with the wheel. Be sure to run wheels that have the blotters on them----the papers on each side that have the nomenclature. They're not there for advertising alone, they prevent wheel fracturing from uneven clamping of the flanges. Make sure to ring the wheel before mounting it. If it doesn't have a clear ring, break it and discard it. Do that even if the wheel is new. You have no idea how wheels have been handles once they've left the manufacturer. To ring the wheel, place it on a screw driver or other object, then tap it lightly with a screwdriver handle. A dull thud or thunk sound comes from a cracked wheel, a sharp ring from one that is intact. When you get your wheel mounted, it's highly unlikely it will run true, and even more unlikely that it will remain so, even if it is. Dressing a grinding wheel is very much a part of using it. As much as I dislike the star dressers Grant mentioned, they are the best possible dressing tool, but present their own problems. For one, it's almost mandatory that one have a tool rest to use them successfully----and I never use one for grinding tool bits. The other problem is they're hard to use if you want to true up a wheel with minimal waste. They work very well at removing wheel surface, leaving what is the best possible surface for off hand grinding, but you can go nuts getting the wheel absolutely true, a requirement when you use wheels the way I do. YMMV. If you find you're unhappy with a star dresser, use a diamond to bring the wheel true, then rough it up slightly with a dressing stick. Make sure it's not one of the boron carbide type, which are typically 1/4" thick, 1/2" wide and 3" long. The proper one will be made of sintered silicon carbide , typically 1" square and 6" long. One, which shouldn't cost you more than a couple dollars, will last your lifetime unless you get real serious about dressing wheels. So you'll know, a wheel dressed with a diamond will be more difficult to use, and will cut very hot, especially as compared to a wheel dressed with a star dresser. Good luck! Harold |
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On Fri, 02 Sep 2005 03:50:47 GMT, Ignoramus12789
wrote: http://igor.chudov.com/tmp/baldor-grinder.jpg It is a military surplus grinder. I bought a 7" and 6" wheels for it. It works, it is very quiet and vibrates very little. The wheels have plastic insert to match the hub and seem to be a bit off center. How can I center them? i You cant. Not really. Make new ones out of alum or steel. But if they were off center..the wheels would be vibrating like a marital aid Gunner "Pax Americana is a philosophy. Hardly an empire. Making sure other people play nice and dont kill each other (and us) off in job lots is hardly empire building, particularly when you give them self determination under "play nice" rules. Think of it as having your older brother knock the **** out of you for torturing the cat." Gunner |
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