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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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I'm thinking about taking up some schooling this winter...
I do a lot of welding and thought I would like to learn Tig welding... Whould anyone here explain what Tig welding is and how it works... Also ... Can a Mig weld do Tig welding with attachments??? Thanks... Kevin |
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Think of Tig as gas welding, using an arc instead of flame.
The arc is gas shielded, and you feed the filler rod and move the puddle just as in O/A. With a high quality Tig welder, control of the arc properties to a high degree is possible. There is much to learn concerning the tungsten arc rod, and much 'hand' to learn to produce consistent high quality, uniform welds in different materials. JR Dweller in the cellar Kevin Beitz wrote: I'm thinking about taking up some schooling this winter... I do a lot of welding and thought I would like to learn Tig welding... Whould anyone here explain what Tig welding is and how it works... Also ... Can a Mig weld do Tig welding with attachments??? Thanks... Kevin -- -------------------------------------------------------------- Home Page: http://www.seanet.com/~jasonrnorth If you're not the lead dog, the view never changes Doubt yourself, and the real world will eat you alive The world doesn't revolve around you, it revolves around me No skeletons in the closet; just decomposing corpses -------------------------------------------------------------- Dependence is Vulnerability: -------------------------------------------------------------- "Open the Pod Bay Doors please, Hal" "I'm sorry, Dave, I'm afraid I can't do that.." |
#3
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In article , Kevin
Beitz wrote: I'm thinking about taking up some schooling this winter... I do a lot of welding and thought I would like to learn Tig welding... Whould anyone here explain what Tig welding is and how it works... Also ... Can a Mig weld do Tig welding with attachments??? Thanks... Kevin TIG machines and MIG machines are very different. There are machines that can do both, but none that do both really well. You can TIG weld off of any Stick welder, but if you want the full process you need a real TIG machine. You don't need a big or fancy one, but a real TIG machine is set up for passing the shielding gas through the machine and allowing a foot pedal to control your power contactor and amperage level. Also a TIG machine will have a built in High Frequency transformer for initiating your arc. TIG is basically striking and arc between the base metal and a non-consuming tungsten eletrode. A inert shielding gas is used to protect the tungsten and the molten puddle from air. The current is controlled by a foot pedal, and the filler rod is fed by hand just like gas welding. |
#4
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![]() Ernie Leimkuhler wrote: In article , Kevin Beitz wrote: I'm thinking about taking up some schooling this winter... I do a lot of welding and thought I would like to learn Tig welding... Whould anyone here explain what Tig welding is and how it works... Also ... Can a Mig weld do Tig welding with attachments??? Thanks... Kevin TIG machines and MIG machines are very different. There are machines that can do both, but none that do both really well. You can TIG weld off of any Stick welder, but if you want the full process you need a real TIG machine. You don't need a big or fancy one, but a real TIG machine is set up for passing the shielding gas through the machine and allowing a foot pedal to control your power contactor and amperage level. Also a TIG machine will have a built in High Frequency transformer for initiating your arc. TIG is basically striking and arc between the base metal and a non-consuming tungsten eletrode. A inert shielding gas is used to protect the tungsten and the molten puddle from air. The current is controlled by a foot pedal, and the filler rod is fed by hand just like gas welding. What keeps you from getting a nasty shock from the high freqency? |
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In article , Jim Stewart
wrote: Ernie Leimkuhler wrote: In article , Kevin Beitz wrote: I'm thinking about taking up some schooling this winter... I do a lot of welding and thought I would like to learn Tig welding... Whould anyone here explain what Tig welding is and how it works... Also ... Can a Mig weld do Tig welding with attachments??? Thanks... Kevin TIG machines and MIG machines are very different. There are machines that can do both, but none that do both really well. You can TIG weld off of any Stick welder, but if you want the full process you need a real TIG machine. You don't need a big or fancy one, but a real TIG machine is set up for passing the shielding gas through the machine and allowing a foot pedal to control your power contactor and amperage level. Also a TIG machine will have a built in High Frequency transformer for initiating your arc. TIG is basically striking and arc between the base metal and a non-consuming tungsten eletrode. A inert shielding gas is used to protect the tungsten and the molten puddle from air. The current is controlled by a foot pedal, and the filler rod is fed by hand just like gas welding. What keeps you from getting a nasty shock from the high freqency? The base metal is a better ground than you are, most of the time. Honestly everybody who TIG welds get bitten by high freq. a few times. No big deal. You jump out of your socks, but that is about it. High frequency electricity goes through your skin, not your heart. So it makes you jump, but does no damage. I have been hit maybe 5 times in 20 years of TIG welding. Most of those times were when I was using a thumb-wheel controller instead of a foot pedal and forgot I had the power on. |
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#7
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On Mon, 01 Sep 2003 21:17:45 -0700, Jim Stewart
wrote: What keeps you from getting a nasty shock from the high freqency? "Skin effect". High frequency AC at megahertz frequencies (RF) does not travel "thru" conductors except at and near the surface. If you are the conductor, it travels on your skin but not thru the bulk of your body. The result is more like a burn than a shock. The HF in a TIG welder is very low power. When (not if) you get "bit" it's annoying enough to motivate you to wear gloves, but it doesn't jolt you like a sparkplug wire does. |
#8
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I'll add another effect - though not normally seen.
"bone effect" Low frequency AC at 40 or below HERTZ that is - 28 was the actual frequency the (AF) tunnels through a limb to the bone and travels down the marrow. It pops out at the exit point - burning the blood generation cells up. This is one reason it wasn't used on Ships. To many demonstrations led to the ban. My Dad doesn't have marrow in his right forearm. He was bumped into a generator and broke his fall with his arm... He was into Ship and Air borne Radar - circa 194x in a Western Electric plant. I think the reason for 400 Hz in airplane is small transformers/inductors. Ships needed ballast anyway - and it was felt (likely true - never thought to much) that lower frequency was more efficient or something. Guess they stuck with 60 cycles/sec - Hz - like the ground forces. Martin -- Martin Eastburn, Barbara Eastburn @ home at Lion's Lair with our computer NRA LOH, NRA Life NRA Second Amendment Task Force Charter Founder Don Foreman wrote: On Mon, 01 Sep 2003 21:17:45 -0700, Jim Stewart wrote: What keeps you from getting a nasty shock from the high freqency? "Skin effect". High frequency AC at megahertz frequencies (RF) does not travel "thru" conductors except at and near the surface. If you are the conductor, it travels on your skin but not thru the bulk of your body. The result is more like a burn than a shock. The HF in a TIG welder is very low power. When (not if) you get "bit" it's annoying enough to motivate you to wear gloves, but it doesn't jolt you like a sparkplug wire does. |
#9
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On Tue, 02 Sep 2003 14:27:42 -0400, Gary Coffman
wrote: On Tue, 02 Sep 2003 06:35:53 GMT, (John Flanagan) wrote: Mig is constant current and tig is constant voltage, IIRC. You've got that backwards. MIG is constant voltage. TIG is constant current. I knew that. Really. Dyslexics of the world, Untie! :^). John Please note that my return address is wrong due to the amount of junk email I get. So please respond to this message through the newsgroup. |
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