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#1
Posted to alt.home.repair,alt.hvac
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Generators and Electronic Furnace Controllers
I live in St Louis and just got power back after losing it for four days for the
second time in one year. The first time was in the summer and was merely inconvenient. This time I had to have a way to keep the furnace running. I first borrowed a generator (3550w), but I started feeling bad about putting so many hours on someone else's unit and figured it was time I had my own so I went out and bought a Coleman 5000w with the Suzuki 10hp engine. Problem (with both but more so with the new one) is that generator power is not clean enough for my new-fangled electronically controlled furnace (Trane hv-80). With the borrowed unit the board kept flashing an error code that basically indicated to replace the controller board. Fiddling around with it for a while and I was able to get it running. With the new one the glow igniter comes on and apparently causes enough of a voltage fluctuation to disrupt the controller board and I get a "check igniter" error code. Do other people have these problems? Between the midwest and the gulf coast we certainly have plenty of people who occasionally have to run on generators and electronically controlled furnaces are pretty much the norm now. Is my Trane just being particularly fussy? Everything else we powered off the generators ran great. Of course the "cover our ass" page of the generator manual suggests getting a line conditioner for just about anything that's not a light bulb. Do I really have to drop a few hundred more dollars on one of those just to get my furnace to run? By the way, what convinced me that this was the problem was that the furnace fired right up when I temporarily ran it thought my computer UPS. The UPS alarm squalled like hell because it wasn't big enough, but the voltage as measured with my voltmeter held much better and the furnace lit up. It would be nice if I could isolate the power to run the controller board from those that pull major amps so I could just get a conditioner for that, but it looks like everything hooks straight to the board so I don't know if that can be done. Naturally, four hours after I got the new generator running the utility company got our power back up. I would still like to get a handle on this before the next time. |
#2
Posted to alt.home.repair,alt.hvac
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Generators and Electronic Furnace Controllers
On Mon, 04 Dec 2006 22:43:05 GMT, "Rick Brandt"
wrote: Naturally, four hours after I got the new generator running the utility company got our power back up. I would still like to get a handle on this before the next time. Of course. What you need to do now is spend more money on a line conditioner. This will guarantee that your power never goes out again. It's the law. Murphy's law. -- Click here every day to feed an animal that needs you today !!! http://www.theanimalrescuesite.com/ Paul ( pjm @ pobox . com ) - remove spaces to email me 'Some days, it's just not worth chewing through the restraints.' 'With sufficient thrust, pigs fly just fine.' HVAC/R program for Palm PDA's Free demo now available online http://pmilligan.net/palm/ |
#3
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Generators and Electronic Furnace Controllers
"Bubba" wrote in message
... It could have been something as simple as the generator/s weren't grounded properly. The new stuff with circuit boards are very finicky when it comes to a good ground. Bubba Are you just talking about earth ground (rod) or does it need to be grounded to the safety ground in the house? |
#4
Posted to alt.home.repair,alt.hvac
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Generators and Electronic Furnace Controllers
I second that opinion. I live in an area of the U.S. which had an extended
power outage affecting several hundred thousand homes earlier this year, and our climate is, like many cities in the Northeast, very cold in the winter. Many homes with high efficiency newer furnaces had generator incompatibilities, but inadequate generator grounding was an extremely common problem which caused many furnaces not to work properly. It is not surprising that permanently installed generators like my Generac Guardian require an 8 foot long solid copper 5/8th inch diameter rod to be driven into the ground and bonded electrically immediately next to the generator. Smarty "Bubba" wrote in message ... On Mon, 04 Dec 2006 22:43:05 GMT, "Rick Brandt" wrote: I live in St Louis and just got power back after losing it for four days for the second time in one year. The first time was in the summer and was merely inconvenient. This time I had to have a way to keep the furnace running. I first borrowed a generator (3550w), but I started feeling bad about putting so many hours on someone else's unit and figured it was time I had my own so I went out and bought a Coleman 5000w with the Suzuki 10hp engine. Problem (with both but more so with the new one) is that generator power is not clean enough for my new-fangled electronically controlled furnace (Trane hv-80). With the borrowed unit the board kept flashing an error code that basically indicated to replace the controller board. Fiddling around with it for a while and I was able to get it running. With the new one the glow igniter comes on and apparently causes enough of a voltage fluctuation to disrupt the controller board and I get a "check igniter" error code. Do other people have these problems? Between the midwest and the gulf coast we certainly have plenty of people who occasionally have to run on generators and electronically controlled furnaces are pretty much the norm now. Is my Trane just being particularly fussy? Everything else we powered off the generators ran great. Of course the "cover our ass" page of the generator manual suggests getting a line conditioner for just about anything that's not a light bulb. Do I really have to drop a few hundred more dollars on one of those just to get my furnace to run? By the way, what convinced me that this was the problem was that the furnace fired right up when I temporarily ran it thought my computer UPS. The UPS alarm squalled like hell because it wasn't big enough, but the voltage as measured with my voltmeter held much better and the furnace lit up. It would be nice if I could isolate the power to run the controller board from those that pull major amps so I could just get a conditioner for that, but it looks like everything hooks straight to the board so I don't know if that can be done. Naturally, four hours after I got the new generator running the utility company got our power back up. I would still like to get a handle on this before the next time. It could have been something as simple as the generator/s weren't grounded properly. The new stuff with circuit boards are very finicky when it comes to a good ground. Bubba |
#5
Posted to alt.home.repair,alt.hvac
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Generators and Electronic Furnace Controllers
"Smarty" wrote in message
... I second that opinion. I live in an area of the U.S. which had an extended power outage affecting several hundred thousand homes earlier this year, and our climate is, like many cities in the Northeast, very cold in the winter. Many homes with high efficiency newer furnaces had generator incompatibilities, but inadequate generator grounding was an extremely common problem which caused many furnaces not to work properly. It is not surprising that permanently installed generators like my Generac Guardian require an 8 foot long solid copper 5/8th inch diameter rod to be driven into the ground and bonded electrically immediately next to the generator. Well that's good to hear. The next time (knock wood) I'll hopefully have fewer problems. That'll be Murphy at work of course. Ameren claims these are the two worst storms in their history as far as customers losing power and they happened just a few months apart. Now that I'm prepared a little better my generator will likely just gather dust. |
#6
Posted to alt.home.repair,alt.hvac
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Generators and Electronic Furnace Controllers
Rick Brandt wrote:
I live in St Louis and just got power back after losing it for four days for the second time in one year. The first time was in the summer and was merely inconvenient. This time I had to have a way to keep the furnace running. I first borrowed a generator (3550w), but I started feeling bad about putting so many hours on someone else's unit and figured it was time I had my own so I went out and bought a Coleman 5000w with the Suzuki 10hp engine. Problem (with both but more so with the new one) is that generator power is not clean enough for my new-fangled electronically controlled furnace (Trane hv-80). With the borrowed unit the board kept flashing an error code that basically indicated to replace the controller board. Fiddling around with it for a while and I was able to get it running. With the new one the glow igniter comes on and apparently causes enough of a voltage fluctuation to disrupt the controller board and I get a "check igniter" error code. Do other people have these problems? Between the midwest and the gulf coast we certainly have plenty of people who occasionally have to run on generators and electronically controlled furnaces are pretty much the norm now. Is my Trane just being particularly fussy? Everything else we powered off the generators ran great. Of course the "cover our ass" page of the generator manual suggests getting a line conditioner for just about anything that's not a light bulb. Do I really have to drop a few hundred more dollars on one of those just to get my furnace to run? By the way, what convinced me that this was the problem was that the furnace fired right up when I temporarily ran it thought my computer UPS. The UPS alarm squalled like hell because it wasn't big enough, but the voltage as measured with my voltmeter held much better and the furnace lit up. It would be nice if I could isolate the power to run the controller board from those that pull major amps so I could just get a conditioner for that, but it looks like everything hooks straight to the board so I don't know if that can be done. Naturally, four hours after I got the new generator running the utility company got our power back up. I would still like to get a handle on this before the next time. If you don't mind modifying the furnace controller, I'd try running the power to it through a quality line filter (not conditioner and not just surge suppresser) and locating the DC power supply on the controller and piggybacking a larger filter cap. By keeping out line noise and providing better ripple control on the DC power you might be able to convince it that the generator is ok. Pete C. |
#7
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Generators and Electronic Furnace Controllers
I bit the bullet and installed the Generac after two extended outages without heat, light, etc. Even if I never need it, the peace of mind is worth the investment..... Smarty "Rick Brandt" wrote in message . net... "Smarty" wrote in message ... I second that opinion. I live in an area of the U.S. which had an extended power outage affecting several hundred thousand homes earlier this year, and our climate is, like many cities in the Northeast, very cold in the winter. Many homes with high efficiency newer furnaces had generator incompatibilities, but inadequate generator grounding was an extremely common problem which caused many furnaces not to work properly. It is not surprising that permanently installed generators like my Generac Guardian require an 8 foot long solid copper 5/8th inch diameter rod to be driven into the ground and bonded electrically immediately next to the generator. Well that's good to hear. The next time (knock wood) I'll hopefully have fewer problems. That'll be Murphy at work of course. Ameren claims these are the two worst storms in their history as far as customers losing power and they happened just a few months apart. Now that I'm prepared a little better my generator will likely just gather dust. |
#8
Posted to alt.home.repair,alt.hvac
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Generators and Electronic Furnace Controllers
In article , "Rick Brandt" wrote:
Well that's good to hear. The next time (knock wood) I'll hopefully have fewer problems. That'll be Murphy at work of course. Ameren claims these are the two worst storms in their history as far as customers losing power and they happened just a few months apart. Now that I'm prepared a little better my generator will likely just gather dust. Put some fuel stabilizer in the tank (Sta-Bil or something similar) and run it for a few minutes before you store it -- we failed to do that after the last time we used the generator about 2 years ago, and then last Friday when we needed it, we couldn't get it started. :-( Took apart the carb, cleaned it with solvent and then compressed air, reassembled... and all was well. But it's a pain in the neck that could have been avoided with a stabilizer in the fuel tank. -- Regards, Doug Miller (alphageek at milmac dot com) It's time to throw all their damned tea in the harbor again. |
#9
Posted to alt.home.repair,alt.hvac
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Generators and Electronic Furnace Controllers
Doug Miller wrote:
In article , "Rick Brandt" wrote: Well that's good to hear. The next time (knock wood) I'll hopefully have fewer problems. That'll be Murphy at work of course. Ameren claims these are the two worst storms in their history as far as customers losing power and they happened just a few months apart. Now that I'm prepared a little better my generator will likely just gather dust. Put some fuel stabilizer in the tank (Sta-Bil or something similar) and run it for a few minutes before you store it -- we failed to do that after the last time we used the generator about 2 years ago, and then last Friday when we needed it, we couldn't get it started. :-( Took apart the carb, cleaned it with solvent and then compressed air, reassembled... and all was well. But it's a pain in the neck that could have been avoided with a stabilizer in the fuel tank. Boy, that's a fact! I try to run mine for 15 minutes minimum under loads every two weeks, just to be certain, and so far so good. Since installing the transfer switch, it's an easy job; push the start button, plug it in, and flip a switch at the transfer box. It's no problem remembering to run it; I'm in the garage all the time anyway. What DOES bug me though, is storing the gasoline for it for an extended power outage over the winter as I'm sure some fellow NYers here are familiar withg. If/when this thing goes plugs-up on me, the next one will be a diesel unit! Diesel's a lot easier and safer to store. It's only 5000 watts but it's had a lot of use and been trucked all over the county for 8 years now - it's gotta go soon! I think. Actually, I hope, and during the summer! Just my 2 cents; Pop` |
#10
Posted to alt.home.repair,alt.hvac
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Generators and Electronic Furnace Controllers
Pete C. wrote:
Rick Brandt wrote: I live in St Louis and just got power back after losing it for four days for the second time in one year. The first time was in the summer and was merely inconvenient. This time I had to have a way to keep the furnace running. I first borrowed a generator (3550w), but I started feeling bad about putting so many hours on someone else's unit and figured it was time I had my own so I went out and bought a Coleman 5000w with the Suzuki 10hp engine. Problem (with both but more so with the new one) is that generator power is not clean enough for my new-fangled electronically controlled furnace (Trane hv-80). With the borrowed unit the board kept flashing an error code that basically indicated to replace the controller board. Fiddling around with it for a while and I was able to get it running. With the new one the glow igniter comes on and apparently causes enough of a voltage fluctuation to disrupt the controller board and I get a "check igniter" error code. Do other people have these problems? Between the midwest and the gulf coast we certainly have plenty of people who occasionally have to run on generators and electronically controlled furnaces are pretty much the norm now. Is my Trane just being particularly fussy? Everything else we powered off the generators ran great. Of course the "cover our ass" page of the generator manual suggests getting a line conditioner for just about anything that's not a light bulb. Do I really have to drop a few hundred more dollars on one of those just to get my furnace to run? By the way, what convinced me that this was the problem was that the furnace fired right up when I temporarily ran it thought my computer UPS. The UPS alarm squalled like hell because it wasn't big enough, but the voltage as measured with my voltmeter held much better and the furnace lit up. It would be nice if I could isolate the power to run the controller board from those that pull major amps so I could just get a conditioner for that, but it looks like everything hooks straight to the board so I don't know if that can be done. Naturally, four hours after I got the new generator running the utility company got our power back up. I would still like to get a handle on this before the next time. If you don't mind modifying the furnace controller, I'd try running the power to it through a quality line filter (not conditioner and not just surge suppresser) and locating the DC power supply on the controller and piggybacking a larger filter cap. By keeping out line noise and providing better ripple control on the DC power you might be able to convince it that the generator is ok. Pete C. Actually, that can work quite well. The cap needs to be in the 1,000 uFd range or higher and, of course rated for the voltage to be put across it, AND installed with proper polarity. I did it for my nephew, but ... I wouldn't do it for anyone else except under dire circumstances because as soon as you touch the box, you've nullified any warranty that might still exist, plus taken responsibility for any real or perceived damage to the controllerg. Fortunately my old Wayne doesn't care. Pop` |
#11
Posted to alt.home.repair,alt.hvac
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Generators and Electronic Furnace Controllers
wrote in message ... On Mon, 04 Dec 2006 22:43:05 GMT, "Rick Brandt" wrote: Naturally, four hours after I got the new generator running the utility company got our power back up. I would still like to get a handle on this before the next time. Of course. What you need to do now is spend more money on a line conditioner. This will guarantee that your power never goes out again. Run the motors direct offa the generator but place a cheap assed UPS inline between the generator and control board. For the OP....sitting here on my desk there's a used/surplus Corcom# 20r6 EMI filter ( hmm...sitting right next to Paul's bottle opener, in fact !!!)--if you'd like to be it's proud new owner then just let me know.... It's the law. Murphy's law. http://tinyurl.com/42cyv -- SVL |
#12
Posted to alt.home.repair,alt.hvac
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Generators and Electronic Furnace Controllers
Were these wired with two wires from the generator to the furnace or
three? -- Christopher A. Young You can't shout down a troll. You have to starve them. .. "Smarty" wrote in message ... I second that opinion. I live in an area of the U.S. which had an extended power outage affecting several hundred thousand homes earlier this year, and our climate is, like many cities in the Northeast, very cold in the winter. Many homes with high efficiency newer furnaces had generator incompatibilities, but inadequate generator grounding was an extremely common problem which caused many furnaces not to work properly. It is not surprising that permanently installed generators like my Generac Guardian require an 8 foot long solid copper 5/8th inch diameter rod to be driven into the ground and bonded electrically immediately next to the generator. Smarty |
#13
Posted to alt.home.repair,alt.hvac
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Generators and Electronic Furnace Controllers
Circuit board off the UPS and blower off the generator? You'd have to
do some serious wiring, to make sure the two powers don't meet. -- Christopher A. Young You can't shout down a troll. You have to starve them. .. "Pete C." wrote in message ... If you don't mind modifying the furnace controller, I'd try running the power to it through a quality line filter (not conditioner and not just surge suppresser) and locating the DC power supply on the controller and piggybacking a larger filter cap. By keeping out line noise and providing better ripple control on the DC power you might be able to convince it that the generator is ok. Pete C. |
#14
Posted to alt.home.repair,alt.hvac
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Generators and Electronic Furnace Controllers
Both. Of course, if you wired the furnace into your generator using a
three wire cord (third wire being ground) that should take care of it. -- Christopher A. Young You can't shout down a troll. You have to starve them. .. "Rick Brandt" wrote in message . net... "Bubba" wrote in message ... It could have been something as simple as the generator/s weren't grounded properly. The new stuff with circuit boards are very finicky when it comes to a good ground. Bubba Are you just talking about earth ground (rod) or does it need to be grounded to the safety ground in the house? |
#15
Posted to alt.home.repair,alt.hvac
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Generators and Electronic Furnace Controllers
I like to run em dry.
Also, for hard starts, sometimes some ether sprayed onto the air filter helps. If you remove the spark plug and spray ether into the spark plug hole, you turn a $500 generator into a $75 hunk of scrap to sell on Ebay. A relative of mine had this happen. -- Christopher A. Young You can't shout down a troll. You have to starve them. .. "Doug Miller" wrote in message .. . In article , "Rick Brandt" wrote: Well that's good to hear. The next time (knock wood) I'll hopefully have fewer problems. That'll be Murphy at work of course. Ameren claims these are the two worst storms in their history as far as customers losing power and they happened just a few months apart. Now that I'm prepared a little better my generator will likely just gather dust. Put some fuel stabilizer in the tank (Sta-Bil or something similar) and run it for a few minutes before you store it -- we failed to do that after the last time we used the generator about 2 years ago, and then last Friday when we needed it, we couldn't get it started. :-( Took apart the carb, cleaned it with solvent and then compressed air, reassembled... and all was well. But it's a pain in the neck that could have been avoided with a stabilizer in the fuel tank. -- Regards, Doug Miller (alphageek at milmac dot com) It's time to throw all their damned tea in the harbor again. |
#16
Posted to alt.home.repair,alt.hvac
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Generators and Electronic Furnace Controllers
"PrecisionMachinisT" wrote in message
... Run the motors direct offa the generator but place a cheap assed UPS inline between the generator and control board. Problem is the incoming AC goes to the board where it is converted for use by the board's circuitry and than also distributed to the high amp stuff on various connectors. Not sure I could isolate the AC that powers the board without serious modifications. If I could though then you're right that it wouldn't take much of a UPS to power the board itself. There's not that much on it and nothing that looks high wattage. |
#17
Posted to alt.home.repair,alt.hvac
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Generators and Electronic Furnace Controllers
If you get a diesel unit, please consider running it on kerosene.
Diesel gels, and I've known another fellow in northern NYS who couldn't get his diesel genny started when it was cold. -- Christopher A. Young You can't shout down a troll. You have to starve them. .. "Pop`" wrote in message news:2B3dh.8059$Ga7.1881@trnddc01... Boy, that's a fact! I try to run mine for 15 minutes minimum under loads every two weeks, just to be certain, and so far so good. Since installing the transfer switch, it's an easy job; push the start button, plug it in, and flip a switch at the transfer box. It's no problem remembering to run it; I'm in the garage all the time anyway. What DOES bug me though, is storing the gasoline for it for an extended power outage over the winter as I'm sure some fellow NYers here are familiar withg. If/when this thing goes plugs-up on me, the next one will be a diesel unit! Diesel's a lot easier and safer to store. It's only 5000 watts but it's had a lot of use and been trucked all over the county for 8 years now - it's gotta go soon! I think. Actually, I hope, and during the summer! Just my 2 cents; Pop` |
#18
Posted to alt.home.repair,alt.hvac
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Generators and Electronic Furnace Controllers
"Stormin Mormon" wrote in message ... Both. Of course, if you wired the furnace into your generator using a three wire cord (third wire being ground) that should take care of it. sigh Jake, do you want this one? -- Christopher A. Young You can't shout down a troll. You have to starve them. . "Rick Brandt" wrote in message . net... "Bubba" wrote in message ... It could have been something as simple as the generator/s weren't grounded properly. The new stuff with circuit boards are very finicky when it comes to a good ground. Bubba Are you just talking about earth ground (rod) or does it need to be grounded to the safety ground in the house? |
#19
Posted to alt.home.repair
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Generators and Electronic Furnace Controllers
Rick Brandt wrote:
"PrecisionMachinisT" wrote in message ... Run the motors direct offa the generator but place a cheap assed UPS inline between the generator and control board. Problem is the incoming AC goes to the board where it is converted for use by the board's circuitry and than also distributed to the high amp stuff on various connectors. Not sure I could isolate the AC that powers the board without serious modifications. If I could though then you're right that it wouldn't take much of a UPS to power the board itself. There's not that much on it and nothing that looks high wattage. I just looked into doing this on my Goodman board. All I need to do is yank the 24V transformer primary leads off the board. Plug those leads into the UPS. The generator continues to power all the 120V loads which are (relay) switched by the board. This is a 95% *single* speed furnace. I would be leary of doing it on a var speed control. Jim |
#20
Posted to alt.home.repair,alt.hvac
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Generators and Electronic Furnace Controllers
"Stormin Mormon" wrote in message ... I like to run em dry. Also, for hard starts, sometimes some ether sprayed onto the air filter helps. WD-40 has (at least it used to have propane) as the propellant... If you remove the spark plug and spray ether into the spark plug hole, you turn a $500 generator into a $75 hunk of scrap to sell on Ebay. A relative of mine had this happen. With Stormy's 'help', just about anything is possible... Next time, suggest simply dip the end of the spark plug into the gas tank and then quickly replace it. -- SVL |
#21
Posted to alt.home.repair,alt.hvac
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Generators and Electronic Furnace Controllers
The best solution is to run the carb dry by turning the gas off at the
tank and letting the unit run until it quits. The other poster's advice about periodically running it is a good idea as well but you can get by with just starting it a few times a year. You do need to put stabilizer in the tank if you are going to leave gas in it for more than a few months. But even with stabilizer it will not last forever and eventually should be drained. I run mine twice a year and if I reach the end of the year and have not had to use it I drain the gas from the tank. I also keep a 5 gallon container of gas with stabilizer in it around. Periodically I use that gas in the lawn equipment and replace it with fresh gas and stabilizer. That way you are ready to go whenever. Usually you have some advance warning but not always. I've had mine for about 8 years now. I have not had the problems you are having with your furnace though. One of my furnaces is newer but it too seems happy with the generator power. Make sure you have all three lines well connected. I back feed my main panel and it's always worked fine. Doug Miller wrote: In article , "Rick Brandt" wrote: Well that's good to hear. The next time (knock wood) I'll hopefully have fewer problems. That'll be Murphy at work of course. Ameren claims these are the two worst storms in their history as far as customers losing power and they happened just a few months apart. Now that I'm prepared a little better my generator will likely just gather dust. Put some fuel stabilizer in the tank (Sta-Bil or something similar) and run it for a few minutes before you store it -- we failed to do that after the last time we used the generator about 2 years ago, and then last Friday when we needed it, we couldn't get it started. :-( Took apart the carb, cleaned it with solvent and then compressed air, reassembled... and all was well. But it's a pain in the neck that could have been avoided with a stabilizer in the fuel tank. -- Regards, Doug Miller (alphageek at milmac dot com) It's time to throw all their damned tea in the harbor again. |
#22
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Generators and Electronic Furnace Controllers
Millions of BIG UPS are tossed every year because the batteries are
expensive..... so find a used surplus LARGE UPS, plug in generator and try it in advance of next outage. cheap solution you really dont nreed the battery just the conditioning |
#23
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Generators and Electronic Furnace Controllers
"jamesgangnc" wrote in message ups.com... The best solution is to run the carb dry by turning the gas off at the tank and letting the unit run until it quits. The other poster's advice about periodically running it is a good idea as well but you can get by with just starting it a few times a year. You do need to put stabilizer in the tank if you are going to leave gas in it for more than a few months. But even with stabilizer it will not last forever and eventually should be drained. I run mine twice a year and if I reach the end of the year and have not had to use it I drain the gas from the tank. I also keep a 5 gallon container of gas with stabilizer in it around. Periodically I use that gas in the lawn equipment and replace it with fresh gas and stabilizer. That way you are ready to go whenever. Usually you have some advance warning but not always. I've had mine for about 8 years now. I have not had the problems you are having with your furnace though. One of my furnaces is newer but it too seems happy with the generator power. Make sure you have all three lines well connected. I back feed my main panel and it's always worked fine. The main panel has a proper ground |
#24
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Generators and Electronic Furnace Controllers
"Rick Brandt" wrote in message t... "PrecisionMachinisT" wrote in message ... Run the motors direct offa the generator but place a cheap assed UPS inline between the generator and control board. Problem is the incoming AC goes to the board where it is converted for use by the board's circuitry and than also distributed to the high amp stuff on various connectors. Not sure I could isolate the AC that powers the board without serious modifications. If I could though then you're right that it wouldn't take much of a UPS to power the board itself. There's not that much on it and nothing that looks high wattage. You might be able to run the whole furnace off of a UPS that is fed by the generator, but the generator *STILL* needs a good earth ground. |
#25
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Generators and Electronic Furnace Controllers
Stormin Mormon wrote:
Circuit board off the UPS and blower off the generator? You'd have to do some serious wiring, to make sure the two powers don't meet. Who said anything about a UPS or separating power? I didn't say that. I said to run all the power through a quality filter block (~$20 surplus) and to add an additional filter cap to the controllers DC supply. The filter keeping out spikes and hash and the extra cap reducing ripple should make the controller happier with generator power. Void the controller warranty of course. Pete C. |
#26
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Generators and Electronic Furnace Controllers
Yes, it does.
I'm wondering if he has tried to connect directly to the furnace with it disconnected completely from the main. Not just with the breaker off. In that case he probably does have a floating ground at the furnace. If you just turn off the breaker and connect the two hot and the common from the generator to the furnace then the main panel will give you an earth ground and tie the common and ground together. Not exactly the way you should do it but it should work and you would not have a floating ground. There is a mechanical lockout available for several brands of main panels that works with one double breaker at the top of the panel and the main breaker. It mechanically locks out the double breaker when the main is on and then locks out the main when the double breaker is on. That lets you back feed a generator safely through the double breaker. I just take my two ac compressors and electric dryer breakers offline and then switch the rest of the house over to the generator. I have a 4400 and it runs everything pretty well. I have to instruct the rest of the houshold to turn off lights and things when they are not being used. I run computers, tvs, audio equipment, etc all without problems. Most elecronics has switching power supplies these days and they can handle some pretty trashy power. One winter ice storm we even kept the christmas lights running on the outside. But that is sort of rubbing your neighbors faces in it :-) Won't start my 2 ton upstairs ac compressor even with it as the only device powered up and the air handler fan off. Noon-Air wrote: "jamesgangnc" wrote in message ups.com... The best solution is to run the carb dry by turning the gas off at the tank and letting the unit run until it quits. The other poster's advice about periodically running it is a good idea as well but you can get by with just starting it a few times a year. You do need to put stabilizer in the tank if you are going to leave gas in it for more than a few months. But even with stabilizer it will not last forever and eventually should be drained. I run mine twice a year and if I reach the end of the year and have not had to use it I drain the gas from the tank. I also keep a 5 gallon container of gas with stabilizer in it around. Periodically I use that gas in the lawn equipment and replace it with fresh gas and stabilizer. That way you are ready to go whenever. Usually you have some advance warning but not always. I've had mine for about 8 years now. I have not had the problems you are having with your furnace though. One of my furnaces is newer but it too seems happy with the generator power. Make sure you have all three lines well connected. I back feed my main panel and it's always worked fine. The main panel has a proper ground |
#27
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Generators and Electronic Furnace Controllers
Generators produce "nasty" electricity. Ok for lights and motors, but not
"clean" enough for anything electronic like a TV, computer, or anything which has an electronic controller like your furnace. So place a power line conditioner or your UPS (many have a power line conditioner built in) between the generator and your electronic devices. I connect my generator to my UPS when the power goes out and the UPS screams like a stuck pig (due to poor quality electricity), but everything electronic runs fine. |
#28
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Generators and Electronic Furnace Controllers
Many offer solutions and yet almost no one first identified
(defines) 'dirty' electricity. Somehow all 'dirt' is same and all conditioners solve that problem? Not for one minute. 'Dirt' is how the naive magically 'fix' electric problems without first learning which electrical parameter is causing problems. First off, this is why Honda generators are so strongly recommended. Hondas and other better generators solve you problem and other 'dirty electricity' problems. Now you are buying numerous solutions to solve what the more expensive Honda already solved for less money. 'Water under a bridge' only for the lurkers who would learn from this problem. Second, 'dirty' electricity could be voltage too high, voltage too low, incorrect cycles, spikes between square waves (also called modified sine waves to confuse the naive), excessive harmonics, etc. Different problems would even define different 'conditioners'. If filtering is required, these $10 solutions would do what that entire UPS might have provided: http://www.schurterinc.com/products/usa/pemfilter.asp http://www.corcom.com/ http://www.cor.com/PDF/Q.pdf http://www.interpower.com/ic/p30-35list.asp http://www.interpower.com/scripts/ws...nly_filter=YES So the question is whether furnace electronics were so poorly designed as to not include that filter, or if electronic controller is so well designed as to shutdown furnace due to AC electric problems. Shutdown to protect other parts if the system from damage. Again, a question that should be answered before assuming solutions. You are correct. Manufacturer now intentionally short us of facts because (as demonstrated in this post) so many somehow know without first obtaining facts. Why bother providing technical facts when so many have little idea even what 'dirty electricity' is? So many assume all 'dirty' electricity can be solved by another magic device called a 'line conditioner' without first asking even what that conditioner does. The typical UPS connects AC mains directly to its output. So where or what is the line conditioning? Try the filter. It is a cheap solution, would do more 'conditioning' than the UPS, and provides useful information. What were voltages when furnace would not work? I did not see those important numbers. Rick Brandt wrote: Problem is the incoming AC goes to the board where it is converted for use by the board's circuitry and than also distributed to the high amp stuff on various connectors. Not sure I could isolate the AC that powers the board without serious modifications. If I could though then you're right that it wouldn't take much of a UPS to power the board itself. There's not that much on it and nothing that looks high wattage. |
#29
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Generators and Electronic Furnace Controllers
jamesgangnc posted for all of us...
I back feed my main panel and it's always worked fine. How would you like to be back fed you fundy idiot? -- Tekkie Don't bother to thank me, I do this as a public service. |
#30
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Generators and Electronic Furnace Controllers
Rick Brandt posted for all of us...
I live in St Louis and just got power back after losing it for four days for the second time in one year. 220 - 221 whatever it takes... -- Tekkie Don't bother to thank me, I do this as a public service. |
#31
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Generators and Electronic Furnace Controllers
Now me, being an electronic genius, I wash all my electricity in the washing
machine ( operated by hand crank) before it goes to my breaker panel. I found that sometimes the dirt particles were so big they interfered with the circuit breaker safety function. I installed a fuel filter in my Generac so the dirt that may be in the gasoline never gets into the lectric. Wish the power company would filter their dirt diesel fuel too. I have a ketch_UPS near my PC, but use it to make the hamburgers taste better. I'm sorry, I couldn't help myself after looking at PJ's trailer site :-] I realize I'm an idiot, just check out my name. Bob "w_tom" wrote in message ups.com... Many offer solutions and yet almost no one first identified (defines) 'dirty' electricity. Somehow all 'dirt' is same and all conditioners solve that problem? Not for one minute. 'Dirt' is how the naive magically 'fix' electric problems without first learning which electrical parameter is causing problems. First off, this is why Honda generators are so strongly recommended. Hondas and other better generators solve you problem and other 'dirty electricity' problems. Now you are buying numerous solutions to solve what the more expensive Honda already solved for less money. 'Water under a bridge' only for the lurkers who would learn from this problem. Second, 'dirty' electricity could be voltage too high, voltage too low, incorrect cycles, spikes between square waves (also called modified sine waves to confuse the naive), excessive harmonics, etc. Different problems would even define different 'conditioners'. If filtering is required, these $10 solutions would do what that entire UPS might have provided: http://www.schurterinc.com/products/usa/pemfilter.asp http://www.corcom.com/ http://www.cor.com/PDF/Q.pdf http://www.interpower.com/ic/p30-35list.asp http://www.interpower.com/scripts/ws...nly_filter=YES So the question is whether furnace electronics were so poorly designed as to not include that filter, or if electronic controller is so well designed as to shutdown furnace due to AC electric problems. Shutdown to protect other parts if the system from damage. Again, a question that should be answered before assuming solutions. You are correct. Manufacturer now intentionally short us of facts because (as demonstrated in this post) so many somehow know without first obtaining facts. Why bother providing technical facts when so many have little idea even what 'dirty electricity' is? So many assume all 'dirty' electricity can be solved by another magic device called a 'line conditioner' without first asking even what that conditioner does. The typical UPS connects AC mains directly to its output. So where or what is the line conditioning? Try the filter. It is a cheap solution, would do more 'conditioning' than the UPS, and provides useful information. What were voltages when furnace would not work? I did not see those important numbers. Rick Brandt wrote: Problem is the incoming AC goes to the board where it is converted for use by the board's circuitry and than also distributed to the high amp stuff on various connectors. Not sure I could isolate the AC that powers the board without serious modifications. If I could though then you're right that it wouldn't take much of a UPS to power the board itself. There's not that much on it and nothing that looks high wattage. |
#32
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Generators and Electronic Furnace Controllers
Simpler power supplies use the transform then convert to dc approach.
The biggest problem with these power supplies is higher frequency noise that passes through the power supply and the confuses the control electronics. One characteristic of electrolitic capacitors used in these power supplies is that they become ineffective at high frequencies. 2, 3, 4th etc harmonics are not an issue because the transformer is quite happy to turn 120 cycle into 24 volts just like it did the 60 cycle. And harmonics drop in potential exponentially with each doubling of the frequency. Square and deformed sine waves as well as voltage variations will change the output voltage of the transformer but in this case it is stepping down by a factor of 6. If the manufacturer did a half way decent job the output side has a regulator and any voltage differences are handled by that. Most of the other modern electronics uses switching power supplies these days. These can handle an incredible variation in supply power and still produce clean dc at the output. Many conditioners do attempt to filter out high frequency noise. How well they do it is another matter. Cheap conditioners do not clean up deformed or off frequency sine waves. A ups would do that because they convert the input to dc and then convert it back to ac. But those problems are not likely to be the cause of his trouble. Honda does make an excellent product. I like everything honda makes. Trouble with honda generators is they are expensive. No question you are getting a far superior product for your money. But for a generator that I'm going to use on and off for a few days every year or two I'm not so concerned with life expectancy and these cheap 4 to 6 kwatt generators can be had often for $500 or so. w_tom wrote: Many offer solutions and yet almost no one first identified (defines) 'dirty' electricity. Somehow all 'dirt' is same and all conditioners solve that problem? Not for one minute. 'Dirt' is how the naive magically 'fix' electric problems without first learning which electrical parameter is causing problems. First off, this is why Honda generators are so strongly recommended. Hondas and other better generators solve you problem and other 'dirty electricity' problems. Now you are buying numerous solutions to solve what the more expensive Honda already solved for less money. 'Water under a bridge' only for the lurkers who would learn from this problem. Second, 'dirty' electricity could be voltage too high, voltage too low, incorrect cycles, spikes between square waves (also called modified sine waves to confuse the naive), excessive harmonics, etc. Different problems would even define different 'conditioners'. If filtering is required, these $10 solutions would do what that entire UPS might have provided: http://www.schurterinc.com/products/usa/pemfilter.asp http://www.corcom.com/ http://www.cor.com/PDF/Q.pdf http://www.interpower.com/ic/p30-35list.asp http://www.interpower.com/scripts/ws...nly_filter=YES So the question is whether furnace electronics were so poorly designed as to not include that filter, or if electronic controller is so well designed as to shutdown furnace due to AC electric problems. Shutdown to protect other parts if the system from damage. Again, a question that should be answered before assuming solutions. You are correct. Manufacturer now intentionally short us of facts because (as demonstrated in this post) so many somehow know without first obtaining facts. Why bother providing technical facts when so many have little idea even what 'dirty electricity' is? So many assume all 'dirty' electricity can be solved by another magic device called a 'line conditioner' without first asking even what that conditioner does. The typical UPS connects AC mains directly to its output. So where or what is the line conditioning? Try the filter. It is a cheap solution, would do more 'conditioning' than the UPS, and provides useful information. What were voltages when furnace would not work? I did not see those important numbers. Rick Brandt wrote: Problem is the incoming AC goes to the board where it is converted for use by the board's circuitry and than also distributed to the high amp stuff on various connectors. Not sure I could isolate the AC that powers the board without serious modifications. If I could though then you're right that it wouldn't take much of a UPS to power the board itself. There's not that much on it and nothing that looks high wattage. |
#33
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Generators and Electronic Furnace Controllers
jamesgangnc wrote:
... Many conditioners do attempt to filter out high frequency noise. How well they do it is another matter. Cheap conditioners do not clean up deformed or off frequency sine waves. A ups would do that because they convert the input to dc and then convert it back to ac. But those problems are not likely to be the cause of his trouble. ... The computer grade UPS does not do 'input to dc and then convert it back...'. However these myths are encouraged when selling a cheap products to cure everything. The typical UPS connects AC mains directly to its output - no filtering or condition. Why? An appliance using these UPSes is not bothered by such 'dirty' electricity. Look at that output for computer grade UPSes. This one outputs for 120 volts - two 200 volt square waves with a spike of up to 270 volts between those square waves - when in battery backup mode. Why is that acceptable? Because that obviously 'dirty' electricity (high THD number in its specs) will never harm computers. Computers are that much more robust - again in direct contradiction to myths. Meanwhile, $500+ UPSes do the 'input to dc...' stuff. Manufacturers love it when others claim a $100 or $200 UPS does same. Myths then promote sales. Most plug-in UPSes have near zero conditioning. Need line conditioning? Then look at products from Zerosurge, Brickwall, and Surgex. Look at the size and look at the price. If an output from a generator requires line conditioning, then these are your products - or why the Honda and equivalent products are less expensive. |
#34
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Generators and Electronic Furnace Controllers
I run my generator for 15 minutes with full load on the first of every
month. The gas tank is filled (about once a year) with gas containing a double shot of Sta-bil. ---MIKE--- In the White Mountains of New Hampshire (44° 15' N - Elevation 1580') |
#35
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Generators and Electronic Furnace Controllers
Sorry, all my ups experience is with the big ones that convert
everything to dc and then invert it back. How do the little ones switch from the line to the batteries without interrupting the output? They just switch and you live with the blip? Not that any of this is going to help the guy trying to run his furnace :-) w_tom wrote: jamesgangnc wrote: ... Many conditioners do attempt to filter out high frequency noise. How well they do it is another matter. Cheap conditioners do not clean up deformed or off frequency sine waves. A ups would do that because they convert the input to dc and then convert it back to ac. But those problems are not likely to be the cause of his trouble. ... The computer grade UPS does not do 'input to dc and then convert it back...'. However these myths are encouraged when selling a cheap products to cure everything. The typical UPS connects AC mains directly to its output - no filtering or condition. Why? An appliance using these UPSes is not bothered by such 'dirty' electricity. Look at that output for computer grade UPSes. This one outputs for 120 volts - two 200 volt square waves with a spike of up to 270 volts between those square waves - when in battery backup mode. Why is that acceptable? Because that obviously 'dirty' electricity (high THD number in its specs) will never harm computers. Computers are that much more robust - again in direct contradiction to myths. Meanwhile, $500+ UPSes do the 'input to dc...' stuff. Manufacturers love it when others claim a $100 or $200 UPS does same. Myths then promote sales. Most plug-in UPSes have near zero conditioning. Need line conditioning? Then look at products from Zerosurge, Brickwall, and Surgex. Look at the size and look at the price. If an output from a generator requires line conditioning, then these are your products - or why the Honda and equivalent products are less expensive. |
#36
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Generators and Electronic Furnace Controllers
Christopher;
That doesnt make sense... You spray ether or starting fluid into the carb, not the actual air filter. Putting it into the spark plug hole is an option but not normally taken. What did they do to the motor? Tom Stormin Mormon wrote: I like to run em dry. Also, for hard starts, sometimes some ether sprayed onto the air filter helps. If you remove the spark plug and spray ether into the spark plug hole, you turn a $500 generator into a $75 hunk of scrap to sell on Ebay. A relative of mine had this happen. -- Christopher A. Young You can't shout down a troll. You have to starve them. . |
#37
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Generators and Electronic Furnace Controllers
The relative who had spray ether into the spark hole, it dried out the
cylinder walls. The piston froze up. After breaking the piston loose with a large wrench on the flywheel nut, the motor was able to start up and run for about half second. Then it threw a piston rod. Ether on the air filter delivers only vapor into the cylinder, much less likely to dry out the cylinder wall. The generator was sold on ebay for about $75. -- Christopher A. Young You can't shout down a troll. You have to starve them. .. wrote in message ups.com... Christopher; That doesnt make sense... You spray ether or starting fluid into the carb, not the actual air filter. Putting it into the spark plug hole is an option but not normally taken. What did they do to the motor? Tom Stormin Mormon wrote: I like to run em dry. Also, for hard starts, sometimes some ether sprayed onto the air filter helps. If you remove the spark plug and spray ether into the spark plug hole, you turn a $500 generator into a $75 hunk of scrap to sell on Ebay. A relative of mine had this happen. -- Christopher A. Young You can't shout down a troll. You have to starve them. . |
#39
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Generators and Electronic Furnace Controllers
jamesgangnc wrote:
How do the little ones switch from the line to the batteries without interrupting the output? They just switch and you live with the blip? Output is interrupted during switchover. Relay must 'break before make'. This is no problem to computers that must have robust power supplies. One spec number defines number of milliseconds that computer must keep working without power - typically 17 milliseconds. Often, that computer's spec number is higher. But a battery backup UPS makes the switchover typically in less then 10 milliseconds. This switchover number is not relevant to the OP. It is listed in UPS numerical specifications. A number from those specs that is relevant to the OP is THD. |
#40
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Generators and Electronic Furnace Controllers
Well, nobody said he had to spray the whole can into the engine. Just one
little spritz will get 'er going if the spark is there (and timed correctly). "Stormin Mormon" wrote in message ... The relative who had spray ether into the spark hole, it dried out the cylinder walls. The piston froze up. After breaking the piston loose with a large wrench on the flywheel nut, the motor was able to start up and run for about half second. Then it threw a piston rod. Ether on the air filter delivers only vapor into the cylinder, much less likely to dry out the cylinder wall. The generator was sold on ebay for about $75. -- Christopher A. Young You can't shout down a troll. You have to starve them. . wrote in message ups.com... Christopher; That doesnt make sense... You spray ether or starting fluid into the carb, not the actual air filter. Putting it into the spark plug hole is an option but not normally taken. What did they do to the motor? Tom Stormin Mormon wrote: I like to run em dry. Also, for hard starts, sometimes some ether sprayed onto the air filter helps. If you remove the spark plug and spray ether into the spark plug hole, you turn a $500 generator into a $75 hunk of scrap to sell on Ebay. A relative of mine had this happen. -- Christopher A. Young You can't shout down a troll. You have to starve them. . |
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