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Home Repair (alt.home.repair) For all homeowners and DIYers with many experienced tradesmen. Solve your toughest home fix-it problems. |
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#1
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Cheap solder joints- rant
Furnace went out last night (oil-fired 'boiler'). A little debug showed
some sparking under a relay that controls the burner and circulation pump. Bad solder joint where the relay soldered to the circuit board. A small contact lead going through a large hole, 1 sided circuit board, the thru-hole wasn't plated. Minimal solder, no fillet. Resoldered tyhe rest of the relay connections, needless to say. Cheap *******s. Honeywell Aquastat L8148A Dave |
#2
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Cheap solder joints- rant
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#3
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Cheap solder joints- rant
I'm seriously thinking of getting a good solder-sucker. I'm surrounded
by stuff just waiting to go belly-up. Dave |
#4
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Cheap solder joints- rant
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#5
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Cheap solder joints- rant
wrote in message ups.com... Furnace went out last night (oil-fired 'boiler'). A little debug showed some sparking under a relay that controls the burner and circulation pump. Bad solder joint where the relay soldered to the circuit board. A small contact lead going through a large hole, 1 sided circuit board, the thru-hole wasn't plated. Minimal solder, no fillet. Resoldered tyhe rest of the relay connections, needless to say. Cheap *******s. Honeywell Aquastat L8148A Dave My initial reaction, I thought you were going to say it was a Carlin. Bob |
#6
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Cheap solder joints- rant
Each manufacturer is a cheap so-and-so these days.
A little more solder, or a plated hole, or a hole that wasn't so oversized, and it'd last until the relay fried. Dave |
#7
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Cheap solder joints- rant
The lead-free solders are a problem, too. A lot of the techs trained
on lead-containing solders don't know how to use the mostly tin replacements. Another problem with the newer ones is the formation of tin whiskers, which I believe is a crystallization process over time, leading to the degradation of the joint. The cold solders vary in quality, the best are silver-powder containing epoxies. Needless to say, most are worse, and many manufacturers do not make the design changes necessary to accommodate the different characteristics of cold solder. Ergo, defective parts.-Jitney |
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