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https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl
This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? |
#2
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On Fri, 30 Oct 2015 17:10:19 -0000, Tough Guy no. 1265 wrote:
https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. |
#3
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![]() "Tough Guy no. 1265" wrote in message news ![]() On Fri, 30 Oct 2015 17:10:19 -0000, Tough Guy no. 1265 wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. Cut a track in the AC live side and bridge it with the thermistor. If the donor equipment also includes an MOV surge arrestor, that's also worth adding to your kit. Similar physical description, but they're usually beige colour or black and most often shiny. Its easy to tell the difference - the NTC will show continuity at low voltage, the MOV should stand normal mains without conducting. |
#4
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On Fri, 30 Oct 2015 18:48:26 -0000, Ian Field wrote:
"Tough Guy no. 1265" wrote in message news ![]() On Fri, 30 Oct 2015 17:10:19 -0000, Tough Guy no. 1265 wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. The LEDs light up very slowly with the bigger capacitor (for half to one second perhaps), so I think it's being limited. Also, when I turn it off, won't the capacitor stay charged to the voltage just below what's required to make the LEDs conduct, so it's not going to be empty at the next startup? If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. I can't see one. There's a resistor connected directly to neutral on the bottom right of the photo. In series with that resistor are the two capacitors (blue and yellow), going across to live. Connected across those two capacitors is the input to the bridge rectifier made up of four diodes (under the blue capacitor). The red capacitor is across the output of the bridge. I can't easily make out what's connected to what for the rest of it, but there's a microchip, and the current going to the LEDs is very constant no matter what capacitor I put on it, so I'm guessing good regulation. These are also the only LEDs I've ever bought which stay the same brightness when I change the input mains voltage by 20 volts (which is what my UPS does when the voltage reaches 250 - I've got a very crap mains supply here since they changed the substation and they won't do anything about it as it's "within legal parameters", so my lighting circuit goes though the UPS). Cut a track in the AC live side and bridge it with the thermistor. If the donor equipment also includes an MOV surge arrestor, that's also worth adding to your kit. Similar physical description, but they're usually beige colour or black and most often shiny. Its easy to tell the difference - the NTC will show continuity at low voltage, the MOV should stand normal mains without conducting. -- Women do not snore, burp, sweat, or fart. Therefore, they must "bitch" or they will blow up. |
#5
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![]() "Tough Guy no. 1265" wrote in message news ![]() On Fri, 30 Oct 2015 18:48:26 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() On Fri, 30 Oct 2015 17:10:19 -0000, Tough Guy no. 1265 wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. The LEDs light up very slowly with the bigger capacitor (for half to one second perhaps), so I think it's being limited. Also, when I turn it off, won't the capacitor stay charged to the voltage just below what's required to make the LEDs conduct, so it's not going to be empty at the next startup? If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. I can't see one. There's a resistor connected directly to neutral on the bottom right of the photo. In series with that resistor are the two capacitors (blue and yellow), going across to live. Post a photo. |
#6
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On Fri, 30 Oct 2015 19:04:07 -0000, Ian Field wrote:
"Tough Guy no. 1265" wrote in message news ![]() On Fri, 30 Oct 2015 18:48:26 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. The LEDs light up very slowly with the bigger capacitor (for half to one second perhaps), so I think it's being limited. Also, when I turn it off, won't the capacitor stay charged to the voltage just below what's required to make the LEDs conduct, so it's not going to be empty at the next startup? If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. I can't see one. There's a resistor connected directly to neutral on the bottom right of the photo. In series with that resistor are the two capacitors (blue and yellow), going across to live. Post a photo. The link is at the top of this post, you must have missed it. -- What comes after 69? Mouthwash. |
#7
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![]() "Tough Guy no. 1265" wrote in message news ![]() On Fri, 30 Oct 2015 19:04:07 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() On Fri, 30 Oct 2015 18:48:26 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. The LEDs light up very slowly with the bigger capacitor (for half to one second perhaps), so I think it's being limited. Also, when I turn it off, won't the capacitor stay charged to the voltage just below what's required to make the LEDs conduct, so it's not going to be empty at the next startup? If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. I can't see one. There's a resistor connected directly to neutral on the bottom right of the photo. In series with that resistor are the two capacitors (blue and yellow), going across to live. Post a photo. The link is at the top of this post, you must have missed it. Can't see anything that looks like an NTC, or a MOV, adding them wouldn't hurt. The NTC can be spliced into the mains live feed without doing anything to the board, the MOV should be added across the AC input to the bridge rectifier. If the electrolytic capacitor on the left was too small, the SMPSU circuit would try to even out the voltage regardless - if it has overcurrent trip; too big a capacitor would keep tripping it every time it started up again. But it might eventually get going. |
#8
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On Fri, 30 Oct 2015 20:06:02 -0000, Ian Field wrote:
"Tough Guy no. 1265" wrote in message news ![]() On Fri, 30 Oct 2015 19:04:07 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. The LEDs light up very slowly with the bigger capacitor (for half to one second perhaps), so I think it's being limited. Also, when I turn it off, won't the capacitor stay charged to the voltage just below what's required to make the LEDs conduct, so it's not going to be empty at the next startup? If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. I can't see one. There's a resistor connected directly to neutral on the bottom right of the photo. In series with that resistor are the two capacitors (blue and yellow), going across to live. Post a photo. The link is at the top of this post, you must have missed it. Can't see anything that looks like an NTC, or a MOV, adding them wouldn't hurt. The NTC can be spliced into the mains live feed without doing anything to the board, the MOV should be added across the AC input to the bridge rectifier. If the electrolytic capacitor on the left was too small, the SMPSU circuit would try to even out the voltage regardless - if it has overcurrent trip; too big a capacitor would keep tripping it every time it started up again. But it might eventually get going. It appears to be current limited. It takes some time to charge the larger capacitor. The LEDs gradually brighten. -- ADULT: A person who has stopped growing at both ends and is now growing in the middle. |
#9
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![]() "Tough Guy no. 1265" wrote in message news ![]() On Fri, 30 Oct 2015 20:06:02 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() On Fri, 30 Oct 2015 19:04:07 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. The LEDs light up very slowly with the bigger capacitor (for half to one second perhaps), so I think it's being limited. Also, when I turn it off, won't the capacitor stay charged to the voltage just below what's required to make the LEDs conduct, so it's not going to be empty at the next startup? If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. I can't see one. There's a resistor connected directly to neutral on the bottom right of the photo. In series with that resistor are the two capacitors (blue and yellow), going across to live. Post a photo. The link is at the top of this post, you must have missed it. Can't see anything that looks like an NTC, or a MOV, adding them wouldn't hurt. The NTC can be spliced into the mains live feed without doing anything to the board, the MOV should be added across the AC input to the bridge rectifier. If the electrolytic capacitor on the left was too small, the SMPSU circuit would try to even out the voltage regardless - if it has overcurrent trip; too big a capacitor would keep tripping it every time it started up again. But it might eventually get going. It appears to be current limited. It takes some time to charge the larger capacitor. The LEDs gradually brighten. A constant voltage supply driving LEDs would let the magic smoke out. |
#10
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On Fri, 30 Oct 2015 20:30:40 -0000, Ian Field wrote:
"Tough Guy no. 1265" wrote in message news ![]() On Fri, 30 Oct 2015 20:06:02 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. The LEDs light up very slowly with the bigger capacitor (for half to one second perhaps), so I think it's being limited. Also, when I turn it off, won't the capacitor stay charged to the voltage just below what's required to make the LEDs conduct, so it's not going to be empty at the next startup? If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. I can't see one. There's a resistor connected directly to neutral on the bottom right of the photo. In series with that resistor are the two capacitors (blue and yellow), going across to live. Post a photo. The link is at the top of this post, you must have missed it. Can't see anything that looks like an NTC, or a MOV, adding them wouldn't hurt. The NTC can be spliced into the mains live feed without doing anything to the board, the MOV should be added across the AC input to the bridge rectifier. If the electrolytic capacitor on the left was too small, the SMPSU circuit would try to even out the voltage regardless - if it has overcurrent trip; too big a capacitor would keep tripping it every time it started up again. But it might eventually get going. It appears to be current limited. It takes some time to charge the larger capacitor. The LEDs gradually brighten. A constant voltage supply driving LEDs would let the magic smoke out. Well most of the LED lamps I've got change brightness depending on the mains voltage. So they can't be that constant current. Maybe they just have a voltage as a fraction of the mains, then rely on a resistor to limit the current? -- Why didn't Noah swat those two mosquitoes? |
#11
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![]() "Tough Guy no. 1265" wrote in message news ![]() On Fri, 30 Oct 2015 20:30:40 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() On Fri, 30 Oct 2015 20:06:02 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. The LEDs light up very slowly with the bigger capacitor (for half to one second perhaps), so I think it's being limited. Also, when I turn it off, won't the capacitor stay charged to the voltage just below what's required to make the LEDs conduct, so it's not going to be empty at the next startup? If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. I can't see one. There's a resistor connected directly to neutral on the bottom right of the photo. In series with that resistor are the two capacitors (blue and yellow), going across to live. Post a photo. The link is at the top of this post, you must have missed it. Can't see anything that looks like an NTC, or a MOV, adding them wouldn't hurt. The NTC can be spliced into the mains live feed without doing anything to the board, the MOV should be added across the AC input to the bridge rectifier. If the electrolytic capacitor on the left was too small, the SMPSU circuit would try to even out the voltage regardless - if it has overcurrent trip; too big a capacitor would keep tripping it every time it started up again. But it might eventually get going. It appears to be current limited. It takes some time to charge the larger capacitor. The LEDs gradually brighten. A constant voltage supply driving LEDs would let the magic smoke out. Well most of the LED lamps I've got change brightness depending on the mains voltage. So they can't be that constant current. Maybe they just have a voltage as a fraction of the mains, then rely on a resistor to limit the current? I bought various LED lamps from a discount store just to crack open and see what's in them. One had a 4 terminal component close to the pads for the LED wires, I couldn't identify the part but it probably has to do with current regulation. Among hobbyists, there is a circuit for powering regular LEDs from a single 1.5V cell called a "Joule thief" its basically a flyback converter with no regulation, but the LED only conducts on the flyback peaks so there is a sort of limiting. Another trick is the so called "wattless dropper" - a capacitor in series with the mains so capacitive reactance is large compared to the dynamic resistance of the LED load, with large Xc, current doesn't change much with varying mains - some commercial LED bulbs use it. |
#12
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On Fri, 30 Oct 2015 20:52:55 -0000, Ian Field wrote:
"Tough Guy no. 1265" wrote in message news ![]() On Fri, 30 Oct 2015 20:30:40 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. The LEDs light up very slowly with the bigger capacitor (for half to one second perhaps), so I think it's being limited. Also, when I turn it off, won't the capacitor stay charged to the voltage just below what's required to make the LEDs conduct, so it's not going to be empty at the next startup? If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. I can't see one. There's a resistor connected directly to neutral on the bottom right of the photo. In series with that resistor are the two capacitors (blue and yellow), going across to live. Post a photo. The link is at the top of this post, you must have missed it. Can't see anything that looks like an NTC, or a MOV, adding them wouldn't hurt. The NTC can be spliced into the mains live feed without doing anything to the board, the MOV should be added across the AC input to the bridge rectifier. If the electrolytic capacitor on the left was too small, the SMPSU circuit would try to even out the voltage regardless - if it has overcurrent trip; too big a capacitor would keep tripping it every time it started up again. But it might eventually get going. It appears to be current limited. It takes some time to charge the larger capacitor. The LEDs gradually brighten. A constant voltage supply driving LEDs would let the magic smoke out. Well most of the LED lamps I've got change brightness depending on the mains voltage. So they can't be that constant current. Maybe they just have a voltage as a fraction of the mains, then rely on a resistor to limit the current? I bought various LED lamps from a discount store just to crack open and see what's in them. One had a 4 terminal component close to the pads for the LED wires, I couldn't identify the part but it probably has to do with current regulation. Among hobbyists, there is a circuit for powering regular LEDs from a single 1.5V cell called a "Joule thief" its basically a flyback converter with no regulation, but the LED only conducts on the flyback peaks so there is a sort of limiting. Another trick is the so called "wattless dropper" - a capacitor in series with the mains so capacitive reactance is large compared to the dynamic resistance of the LED load, with large Xc, current doesn't change much with varying mains - some commercial LED bulbs use it. I was going to make something using a wattless dropper once. I think it was just to power an indicator LED from 240VAC instead of fitting a neon. Something made me decide it wasn't as good as it was made out to be. -- Arriving home unexpectedly early from a business trip, the tired executive was shocked to discover his wife in bed with his next door neighbour. "Since you are in bed with my wife," the furious man shouted, "I'm going over to sleep with yours!" "Go right ahead," was the reply. "The rest will do you good." |
#13
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![]() "Tough Guy no. 1265" wrote in message news ![]() On Fri, 30 Oct 2015 20:52:55 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() On Fri, 30 Oct 2015 20:30:40 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. The LEDs light up very slowly with the bigger capacitor (for half to one second perhaps), so I think it's being limited. Also, when I turn it off, won't the capacitor stay charged to the voltage just below what's required to make the LEDs conduct, so it's not going to be empty at the next startup? If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. I can't see one. There's a resistor connected directly to neutral on the bottom right of the photo. In series with that resistor are the two capacitors (blue and yellow), going across to live. Post a photo. The link is at the top of this post, you must have missed it. Can't see anything that looks like an NTC, or a MOV, adding them wouldn't hurt. The NTC can be spliced into the mains live feed without doing anything to the board, the MOV should be added across the AC input to the bridge rectifier. If the electrolytic capacitor on the left was too small, the SMPSU circuit would try to even out the voltage regardless - if it has overcurrent trip; too big a capacitor would keep tripping it every time it started up again. But it might eventually get going. It appears to be current limited. It takes some time to charge the larger capacitor. The LEDs gradually brighten. A constant voltage supply driving LEDs would let the magic smoke out. Well most of the LED lamps I've got change brightness depending on the mains voltage. So they can't be that constant current. Maybe they just have a voltage as a fraction of the mains, then rely on a resistor to limit the current? I bought various LED lamps from a discount store just to crack open and see what's in them. One had a 4 terminal component close to the pads for the LED wires, I couldn't identify the part but it probably has to do with current regulation. Among hobbyists, there is a circuit for powering regular LEDs from a single 1.5V cell called a "Joule thief" its basically a flyback converter with no regulation, but the LED only conducts on the flyback peaks so there is a sort of limiting. Another trick is the so called "wattless dropper" - a capacitor in series with the mains so capacitive reactance is large compared to the dynamic resistance of the LED load, with large Xc, current doesn't change much with varying mains - some commercial LED bulbs use it. I was going to make something using a wattless dropper once. I think it was just to power an indicator LED from 240VAC instead of fitting a neon. Something made me decide it wasn't as good as it was made out to be. You have to include a resistor in series, the current peaks during the highest rate of change of the voltage waveform. Any spikes on the mains need to be attenuated too. |
#14
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On Fri, 30 Oct 2015 21:53:16 -0000, Ian Field wrote:
"Tough Guy no. 1265" wrote in message news ![]() On Fri, 30 Oct 2015 20:52:55 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. The LEDs light up very slowly with the bigger capacitor (for half to one second perhaps), so I think it's being limited. Also, when I turn it off, won't the capacitor stay charged to the voltage just below what's required to make the LEDs conduct, so it's not going to be empty at the next startup? If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. I can't see one. There's a resistor connected directly to neutral on the bottom right of the photo. In series with that resistor are the two capacitors (blue and yellow), going across to live. Post a photo. The link is at the top of this post, you must have missed it. Can't see anything that looks like an NTC, or a MOV, adding them wouldn't hurt. The NTC can be spliced into the mains live feed without doing anything to the board, the MOV should be added across the AC input to the bridge rectifier. If the electrolytic capacitor on the left was too small, the SMPSU circuit would try to even out the voltage regardless - if it has overcurrent trip; too big a capacitor would keep tripping it every time it started up again. But it might eventually get going. It appears to be current limited. It takes some time to charge the larger capacitor. The LEDs gradually brighten. A constant voltage supply driving LEDs would let the magic smoke out. Well most of the LED lamps I've got change brightness depending on the mains voltage. So they can't be that constant current. Maybe they just have a voltage as a fraction of the mains, then rely on a resistor to limit the current? I bought various LED lamps from a discount store just to crack open and see what's in them. One had a 4 terminal component close to the pads for the LED wires, I couldn't identify the part but it probably has to do with current regulation. Among hobbyists, there is a circuit for powering regular LEDs from a single 1.5V cell called a "Joule thief" its basically a flyback converter with no regulation, but the LED only conducts on the flyback peaks so there is a sort of limiting. Another trick is the so called "wattless dropper" - a capacitor in series with the mains so capacitive reactance is large compared to the dynamic resistance of the LED load, with large Xc, current doesn't change much with varying mains - some commercial LED bulbs use it. I was going to make something using a wattless dropper once. I think it was just to power an indicator LED from 240VAC instead of fitting a neon. Something made me decide it wasn't as good as it was made out to be. You have to include a resistor in series, the current peaks during the highest rate of change of the voltage waveform. Any spikes on the mains need to be attenuated too. I probably gave up on the idea because of how much limiting resistor I'd still need, and decided a neon would use no more power, although would eventually expire. -- Isn't it a bit unnerving that doctors call what they do "practice?" |
#15
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Posted to alt.electronics,alt.binaries.chatter
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![]() "Tough Guy no. 1265" wrote in message news ![]() On Fri, 30 Oct 2015 21:53:16 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() On Fri, 30 Oct 2015 20:52:55 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. The LEDs light up very slowly with the bigger capacitor (for half to one second perhaps), so I think it's being limited. Also, when I turn it off, won't the capacitor stay charged to the voltage just below what's required to make the LEDs conduct, so it's not going to be empty at the next startup? If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. I can't see one. There's a resistor connected directly to neutral on the bottom right of the photo. In series with that resistor are the two capacitors (blue and yellow), going across to live. Post a photo. The link is at the top of this post, you must have missed it. Can't see anything that looks like an NTC, or a MOV, adding them wouldn't hurt. The NTC can be spliced into the mains live feed without doing anything to the board, the MOV should be added across the AC input to the bridge rectifier. If the electrolytic capacitor on the left was too small, the SMPSU circuit would try to even out the voltage regardless - if it has overcurrent trip; too big a capacitor would keep tripping it every time it started up again. But it might eventually get going. It appears to be current limited. It takes some time to charge the larger capacitor. The LEDs gradually brighten. A constant voltage supply driving LEDs would let the magic smoke out. Well most of the LED lamps I've got change brightness depending on the mains voltage. So they can't be that constant current. Maybe they just have a voltage as a fraction of the mains, then rely on a resistor to limit the current? I bought various LED lamps from a discount store just to crack open and see what's in them. One had a 4 terminal component close to the pads for the LED wires, I couldn't identify the part but it probably has to do with current regulation. Among hobbyists, there is a circuit for powering regular LEDs from a single 1.5V cell called a "Joule thief" its basically a flyback converter with no regulation, but the LED only conducts on the flyback peaks so there is a sort of limiting. Another trick is the so called "wattless dropper" - a capacitor in series with the mains so capacitive reactance is large compared to the dynamic resistance of the LED load, with large Xc, current doesn't change much with varying mains - some commercial LED bulbs use it. I was going to make something using a wattless dropper once. I think it was just to power an indicator LED from 240VAC instead of fitting a neon. Something made me decide it wasn't as good as it was made out to be. You have to include a resistor in series, the current peaks during the highest rate of change of the voltage waveform. Any spikes on the mains need to be attenuated too. I probably gave up on the idea because of how much limiting resistor I'd still need, and decided a neon would use no more power, although would eventually expire. The only neons I've ever seen expire, was ones I was experimenting on. |
#16
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On Fri, 30 Oct 2015 22:10:47 -0000, Ian Field wrote:
"Tough Guy no. 1265" wrote in message news ![]() On Fri, 30 Oct 2015 21:53:16 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. The LEDs light up very slowly with the bigger capacitor (for half to one second perhaps), so I think it's being limited. Also, when I turn it off, won't the capacitor stay charged to the voltage just below what's required to make the LEDs conduct, so it's not going to be empty at the next startup? If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. I can't see one. There's a resistor connected directly to neutral on the bottom right of the photo. In series with that resistor are the two capacitors (blue and yellow), going across to live. Post a photo. The link is at the top of this post, you must have missed it. Can't see anything that looks like an NTC, or a MOV, adding them wouldn't hurt. The NTC can be spliced into the mains live feed without doing anything to the board, the MOV should be added across the AC input to the bridge rectifier. If the electrolytic capacitor on the left was too small, the SMPSU circuit would try to even out the voltage regardless - if it has overcurrent trip; too big a capacitor would keep tripping it every time it started up again. But it might eventually get going. It appears to be current limited. It takes some time to charge the larger capacitor. The LEDs gradually brighten. A constant voltage supply driving LEDs would let the magic smoke out. Well most of the LED lamps I've got change brightness depending on the mains voltage. So they can't be that constant current. Maybe they just have a voltage as a fraction of the mains, then rely on a resistor to limit the current? I bought various LED lamps from a discount store just to crack open and see what's in them. One had a 4 terminal component close to the pads for the LED wires, I couldn't identify the part but it probably has to do with current regulation. Among hobbyists, there is a circuit for powering regular LEDs from a single 1.5V cell called a "Joule thief" its basically a flyback converter with no regulation, but the LED only conducts on the flyback peaks so there is a sort of limiting. Another trick is the so called "wattless dropper" - a capacitor in series with the mains so capacitive reactance is large compared to the dynamic resistance of the LED load, with large Xc, current doesn't change much with varying mains - some commercial LED bulbs use it. I was going to make something using a wattless dropper once. I think it was just to power an indicator LED from 240VAC instead of fitting a neon. Something made me decide it wasn't as good as it was made out to be. You have to include a resistor in series, the current peaks during the highest rate of change of the voltage waveform. Any spikes on the mains need to be attenuated too. I probably gave up on the idea because of how much limiting resistor I'd still need, and decided a neon would use no more power, although would eventually expire. The only neons I've ever seen expire, was ones I was experimenting on. You know those big old cooker switches with a socket on them, both with a neon? My parents' left the cooker switch on all the time. The neon got dimmer and flickerier over time. -- I had some words with my wife, and she had some paragraphs with me. |
#17
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![]() "Tough Guy no. 1265" wrote in message news ![]() On Fri, 30 Oct 2015 22:10:47 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() On Fri, 30 Oct 2015 21:53:16 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. The LEDs light up very slowly with the bigger capacitor (for half to one second perhaps), so I think it's being limited. Also, when I turn it off, won't the capacitor stay charged to the voltage just below what's required to make the LEDs conduct, so it's not going to be empty at the next startup? If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. I can't see one. There's a resistor connected directly to neutral on the bottom right of the photo. In series with that resistor are the two capacitors (blue and yellow), going across to live. Post a photo. The link is at the top of this post, you must have missed it. Can't see anything that looks like an NTC, or a MOV, adding them wouldn't hurt. The NTC can be spliced into the mains live feed without doing anything to the board, the MOV should be added across the AC input to the bridge rectifier. If the electrolytic capacitor on the left was too small, the SMPSU circuit would try to even out the voltage regardless - if it has overcurrent trip; too big a capacitor would keep tripping it every time it started up again. But it might eventually get going. It appears to be current limited. It takes some time to charge the larger capacitor. The LEDs gradually brighten. A constant voltage supply driving LEDs would let the magic smoke out. Well most of the LED lamps I've got change brightness depending on the mains voltage. So they can't be that constant current. Maybe they just have a voltage as a fraction of the mains, then rely on a resistor to limit the current? I bought various LED lamps from a discount store just to crack open and see what's in them. One had a 4 terminal component close to the pads for the LED wires, I couldn't identify the part but it probably has to do with current regulation. Among hobbyists, there is a circuit for powering regular LEDs from a single 1.5V cell called a "Joule thief" its basically a flyback converter with no regulation, but the LED only conducts on the flyback peaks so there is a sort of limiting. Another trick is the so called "wattless dropper" - a capacitor in series with the mains so capacitive reactance is large compared to the dynamic resistance of the LED load, with large Xc, current doesn't change much with varying mains - some commercial LED bulbs use it. I was going to make something using a wattless dropper once. I think it was just to power an indicator LED from 240VAC instead of fitting a neon. Something made me decide it wasn't as good as it was made out to be. You have to include a resistor in series, the current peaks during the highest rate of change of the voltage waveform. Any spikes on the mains need to be attenuated too. I probably gave up on the idea because of how much limiting resistor I'd still need, and decided a neon would use no more power, although would eventually expire. The only neons I've ever seen expire, was ones I was experimenting on. You know those big old cooker switches with a socket on them, both with a neon? My parents' left the cooker switch on all the time. The neon got dimmer and flickerier over time. It just occurred to me; that electrolytic capacitor on the end of the board may not be such a good idea! Depending on how it regulates current and exactly where the capacitor is connected, if you get an intermittent connection to the LEDs, the capacitor ceases to be clamped and the voltage rises - discharge that into the LEDs and you've got a problem. The SMPSU section should be running at least 15kHz, so flicker would be due to something on the primary side. If you needed any smoothing for the LEDs, about 0.22uF or 0.47uF would be sufficient. With a typical 20W CFL, the mains rectifier reservoir capacitor can be as small as 4.7uF - its not that difficult to find non-electrolytic types with adequate voltage rating, a few manufacturers do that because electrolytics are a reliability black-spot. |
#18
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On Sat, 31 Oct 2015 18:14:15 -0000, Ian Field wrote:
"Tough Guy no. 1265" wrote in message news ![]() On Fri, 30 Oct 2015 22:10:47 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. The LEDs light up very slowly with the bigger capacitor (for half to one second perhaps), so I think it's being limited. Also, when I turn it off, won't the capacitor stay charged to the voltage just below what's required to make the LEDs conduct, so it's not going to be empty at the next startup? If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. I can't see one. There's a resistor connected directly to neutral on the bottom right of the photo. In series with that resistor are the two capacitors (blue and yellow), going across to live. Post a photo. The link is at the top of this post, you must have missed it. Can't see anything that looks like an NTC, or a MOV, adding them wouldn't hurt. The NTC can be spliced into the mains live feed without doing anything to the board, the MOV should be added across the AC input to the bridge rectifier. If the electrolytic capacitor on the left was too small, the SMPSU circuit would try to even out the voltage regardless - if it has overcurrent trip; too big a capacitor would keep tripping it every time it started up again. But it might eventually get going. It appears to be current limited. It takes some time to charge the larger capacitor. The LEDs gradually brighten. A constant voltage supply driving LEDs would let the magic smoke out. Well most of the LED lamps I've got change brightness depending on the mains voltage. So they can't be that constant current. Maybe they just have a voltage as a fraction of the mains, then rely on a resistor to limit the current? I bought various LED lamps from a discount store just to crack open and see what's in them. One had a 4 terminal component close to the pads for the LED wires, I couldn't identify the part but it probably has to do with current regulation. Among hobbyists, there is a circuit for powering regular LEDs from a single 1.5V cell called a "Joule thief" its basically a flyback converter with no regulation, but the LED only conducts on the flyback peaks so there is a sort of limiting. Another trick is the so called "wattless dropper" - a capacitor in series with the mains so capacitive reactance is large compared to the dynamic resistance of the LED load, with large Xc, current doesn't change much with varying mains - some commercial LED bulbs use it. I was going to make something using a wattless dropper once. I think it was just to power an indicator LED from 240VAC instead of fitting a neon. Something made me decide it wasn't as good as it was made out to be. You have to include a resistor in series, the current peaks during the highest rate of change of the voltage waveform. Any spikes on the mains need to be attenuated too. I probably gave up on the idea because of how much limiting resistor I'd still need, and decided a neon would use no more power, although would eventually expire. The only neons I've ever seen expire, was ones I was experimenting on. You know those big old cooker switches with a socket on them, both with a neon? My parents' left the cooker switch on all the time. The neon got dimmer and flickerier over time. It just occurred to me; that electrolytic capacitor on the end of the board may not be such a good idea! Depending on how it regulates current and exactly where the capacitor is connected, if you get an intermittent connection to the LEDs, the capacitor ceases to be clamped and the voltage rises - discharge that into the LEDs and you've got a problem. I don't foresee an intermittent connection to the LEDs. The original capacitor is connected on the circuit board across the wires which lead to the LEDs. My bigger one will be external to the unit as it's physically larger, and most easily connected at the other end of the LED strip (which has soldering points at both ends for + and -_. The SMPSU section should be running at least 15kHz, so flicker would be due to something on the primary side. The flicker is about 25Hz at a guess. Or maybe 50. Perhaps the full wave rectification is broken and it's getting half wave? If you needed any smoothing for the LEDs, about 0.22uF or 0.47uF would be sufficient. Well they used 100uF. And I need 680uF to smooth it with the unknown fault. With a typical 20W CFL, the mains rectifier reservoir capacitor can be as small as 4.7uF - its not that difficult to find non-electrolytic types with adequate voltage rating, a few manufacturers do that because electrolytics are a reliability black-spot. I rarely find broken electrolytics unless there's a design flaw and they were too hot. -- Peter is listening to "Aerosmith - Living on the edge" |
#19
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![]() "Tough Guy no. 1265" wrote in message news ![]() On Sat, 31 Oct 2015 18:14:15 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() On Fri, 30 Oct 2015 22:10:47 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. The LEDs light up very slowly with the bigger capacitor (for half to one second perhaps), so I think it's being limited. Also, when I turn it off, won't the capacitor stay charged to the voltage just below what's required to make the LEDs conduct, so it's not going to be empty at the next startup? If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. I can't see one. There's a resistor connected directly to neutral on the bottom right of the photo. In series with that resistor are the two capacitors (blue and yellow), going across to live. Post a photo. The link is at the top of this post, you must have missed it. Can't see anything that looks like an NTC, or a MOV, adding them wouldn't hurt. The NTC can be spliced into the mains live feed without doing anything to the board, the MOV should be added across the AC input to the bridge rectifier. If the electrolytic capacitor on the left was too small, the SMPSU circuit would try to even out the voltage regardless - if it has overcurrent trip; too big a capacitor would keep tripping it every time it started up again. But it might eventually get going. It appears to be current limited. It takes some time to charge the larger capacitor. The LEDs gradually brighten. A constant voltage supply driving LEDs would let the magic smoke out. Well most of the LED lamps I've got change brightness depending on the mains voltage. So they can't be that constant current. Maybe they just have a voltage as a fraction of the mains, then rely on a resistor to limit the current? I bought various LED lamps from a discount store just to crack open and see what's in them. One had a 4 terminal component close to the pads for the LED wires, I couldn't identify the part but it probably has to do with current regulation. Among hobbyists, there is a circuit for powering regular LEDs from a single 1.5V cell called a "Joule thief" its basically a flyback converter with no regulation, but the LED only conducts on the flyback peaks so there is a sort of limiting. Another trick is the so called "wattless dropper" - a capacitor in series with the mains so capacitive reactance is large compared to the dynamic resistance of the LED load, with large Xc, current doesn't change much with varying mains - some commercial LED bulbs use it. I was going to make something using a wattless dropper once. I think it was just to power an indicator LED from 240VAC instead of fitting a neon. Something made me decide it wasn't as good as it was made out to be. You have to include a resistor in series, the current peaks during the highest rate of change of the voltage waveform. Any spikes on the mains need to be attenuated too. I probably gave up on the idea because of how much limiting resistor I'd still need, and decided a neon would use no more power, although would eventually expire. The only neons I've ever seen expire, was ones I was experimenting on. You know those big old cooker switches with a socket on them, both with a neon? My parents' left the cooker switch on all the time. The neon got dimmer and flickerier over time. It just occurred to me; that electrolytic capacitor on the end of the board may not be such a good idea! Depending on how it regulates current and exactly where the capacitor is connected, if you get an intermittent connection to the LEDs, the capacitor ceases to be clamped and the voltage rises - discharge that into the LEDs and you've got a problem. I don't foresee an intermittent connection to the LEDs. The original capacitor is connected on the circuit board across the wires which lead to the LEDs. My bigger one will be external to the unit as it's physically larger, and most easily connected at the other end of the LED strip (which has soldering points at both ends for + and -_. The SMPSU section should be running at least 15kHz, so flicker would be due to something on the primary side. The flicker is about 25Hz at a guess. Or maybe 50. Perhaps the full wave rectification is broken and it's getting half wave? If you needed any smoothing for the LEDs, about 0.22uF or 0.47uF would be sufficient. Well they used 100uF. And I need 680uF to smooth it with the unknown fault. With a typical 20W CFL, the mains rectifier reservoir capacitor can be as small as 4.7uF - its not that difficult to find non-electrolytic types with adequate voltage rating, a few manufacturers do that because electrolytics are a reliability black-spot. I rarely find broken electrolytics unless there's a design flaw and they were too hot. About a decade ago there was a plague of dodgy electrolytics - mostly on PC motherboards. Industrial espionage gone wrong - one firm broke into a competitor's office and nicked their electrolyte formula, and then found out the formula was incomplete. Its the single biggest cause of ATX PSU failures - which may or may not destroy the MOBO. I've spent a fair bit of money on capacitor test instruments because capacitors are responsible for such a large proportion of faults. |
#20
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On Sat, 31 Oct 2015 19:10:36 -0000, Ian Field wrote:
"Tough Guy no. 1265" wrote in message news ![]() On Sat, 31 Oct 2015 18:14:15 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. The LEDs light up very slowly with the bigger capacitor (for half to one second perhaps), so I think it's being limited. Also, when I turn it off, won't the capacitor stay charged to the voltage just below what's required to make the LEDs conduct, so it's not going to be empty at the next startup? If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. I can't see one. There's a resistor connected directly to neutral on the bottom right of the photo. In series with that resistor are the two capacitors (blue and yellow), going across to live. Post a photo. The link is at the top of this post, you must have missed it. Can't see anything that looks like an NTC, or a MOV, adding them wouldn't hurt. The NTC can be spliced into the mains live feed without doing anything to the board, the MOV should be added across the AC input to the bridge rectifier. If the electrolytic capacitor on the left was too small, the SMPSU circuit would try to even out the voltage regardless - if it has overcurrent trip; too big a capacitor would keep tripping it every time it started up again. But it might eventually get going. It appears to be current limited. It takes some time to charge the larger capacitor. The LEDs gradually brighten. A constant voltage supply driving LEDs would let the magic smoke out. Well most of the LED lamps I've got change brightness depending on the mains voltage. So they can't be that constant current. Maybe they just have a voltage as a fraction of the mains, then rely on a resistor to limit the current? I bought various LED lamps from a discount store just to crack open and see what's in them. One had a 4 terminal component close to the pads for the LED wires, I couldn't identify the part but it probably has to do with current regulation. Among hobbyists, there is a circuit for powering regular LEDs from a single 1.5V cell called a "Joule thief" its basically a flyback converter with no regulation, but the LED only conducts on the flyback peaks so there is a sort of limiting. Another trick is the so called "wattless dropper" - a capacitor in series with the mains so capacitive reactance is large compared to the dynamic resistance of the LED load, with large Xc, current doesn't change much with varying mains - some commercial LED bulbs use it. I was going to make something using a wattless dropper once. I think it was just to power an indicator LED from 240VAC instead of fitting a neon. Something made me decide it wasn't as good as it was made out to be. You have to include a resistor in series, the current peaks during the highest rate of change of the voltage waveform. Any spikes on the mains need to be attenuated too. I probably gave up on the idea because of how much limiting resistor I'd still need, and decided a neon would use no more power, although would eventually expire. The only neons I've ever seen expire, was ones I was experimenting on. You know those big old cooker switches with a socket on them, both with a neon? My parents' left the cooker switch on all the time. The neon got dimmer and flickerier over time. It just occurred to me; that electrolytic capacitor on the end of the board may not be such a good idea! Depending on how it regulates current and exactly where the capacitor is connected, if you get an intermittent connection to the LEDs, the capacitor ceases to be clamped and the voltage rises - discharge that into the LEDs and you've got a problem. I don't foresee an intermittent connection to the LEDs. The original capacitor is connected on the circuit board across the wires which lead to the LEDs. My bigger one will be external to the unit as it's physically larger, and most easily connected at the other end of the LED strip (which has soldering points at both ends for + and -_. The SMPSU section should be running at least 15kHz, so flicker would be due to something on the primary side. The flicker is about 25Hz at a guess. Or maybe 50. Perhaps the full wave rectification is broken and it's getting half wave? If you needed any smoothing for the LEDs, about 0.22uF or 0.47uF would be sufficient. Well they used 100uF. And I need 680uF to smooth it with the unknown fault. With a typical 20W CFL, the mains rectifier reservoir capacitor can be as small as 4.7uF - its not that difficult to find non-electrolytic types with adequate voltage rating, a few manufacturers do that because electrolytics are a reliability black-spot. I rarely find broken electrolytics unless there's a design flaw and they were too hot. About a decade ago there was a plague of dodgy electrolytics - mostly on PC motherboards. You mean the Dell motherboards? Yes, I replaced 150 of those. Some I got a new board under warranty, some I bought 2nd hand on Ebay, then I started replacing the caps and ended up with loads of free boards. Industrial espionage gone wrong - one firm broke into a competitor's office and nicked their electrolyte formula, and then found out the formula was incomplete. Its the single biggest cause of ATX PSU failures - which may or may not destroy the MOBO. The only failures I've seen with ATX PSUs is when they're overloaded, because cheap ones simply cannot give out more than half the current they're rated at. And it's never the cap, usually several things melt. I've spent a fair bit of money on capacitor test instruments because My multimeter tests up to 20uF. capacitors are responsible for such a large proportion of faults. Aren't broken caps usually vented so obvious to look at? -- Never have I seen a word as accurate as politics. Poly meaning many, and tic being a blood-sucking thing. |
#21
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Posted to alt.electronics,alt.binaries.chatter
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![]() "Tough Guy no. 1265" wrote in message news ![]() On Sat, 31 Oct 2015 19:10:36 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() On Sat, 31 Oct 2015 18:14:15 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. The LEDs light up very slowly with the bigger capacitor (for half to one second perhaps), so I think it's being limited. Also, when I turn it off, won't the capacitor stay charged to the voltage just below what's required to make the LEDs conduct, so it's not going to be empty at the next startup? If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. I can't see one. There's a resistor connected directly to neutral on the bottom right of the photo. In series with that resistor are the two capacitors (blue and yellow), going across to live. Post a photo. The link is at the top of this post, you must have missed it. Can't see anything that looks like an NTC, or a MOV, adding them wouldn't hurt. The NTC can be spliced into the mains live feed without doing anything to the board, the MOV should be added across the AC input to the bridge rectifier. If the electrolytic capacitor on the left was too small, the SMPSU circuit would try to even out the voltage regardless - if it has overcurrent trip; too big a capacitor would keep tripping it every time it started up again. But it might eventually get going. It appears to be current limited. It takes some time to charge the larger capacitor. The LEDs gradually brighten. A constant voltage supply driving LEDs would let the magic smoke out. Well most of the LED lamps I've got change brightness depending on the mains voltage. So they can't be that constant current. Maybe they just have a voltage as a fraction of the mains, then rely on a resistor to limit the current? I bought various LED lamps from a discount store just to crack open and see what's in them. One had a 4 terminal component close to the pads for the LED wires, I couldn't identify the part but it probably has to do with current regulation. Among hobbyists, there is a circuit for powering regular LEDs from a single 1.5V cell called a "Joule thief" its basically a flyback converter with no regulation, but the LED only conducts on the flyback peaks so there is a sort of limiting. Another trick is the so called "wattless dropper" - a capacitor in series with the mains so capacitive reactance is large compared to the dynamic resistance of the LED load, with large Xc, current doesn't change much with varying mains - some commercial LED bulbs use it. I was going to make something using a wattless dropper once. I think it was just to power an indicator LED from 240VAC instead of fitting a neon. Something made me decide it wasn't as good as it was made out to be. You have to include a resistor in series, the current peaks during the highest rate of change of the voltage waveform. Any spikes on the mains need to be attenuated too. I probably gave up on the idea because of how much limiting resistor I'd still need, and decided a neon would use no more power, although would eventually expire. The only neons I've ever seen expire, was ones I was experimenting on. You know those big old cooker switches with a socket on them, both with a neon? My parents' left the cooker switch on all the time. The neon got dimmer and flickerier over time. It just occurred to me; that electrolytic capacitor on the end of the board may not be such a good idea! Depending on how it regulates current and exactly where the capacitor is connected, if you get an intermittent connection to the LEDs, the capacitor ceases to be clamped and the voltage rises - discharge that into the LEDs and you've got a problem. I don't foresee an intermittent connection to the LEDs. The original capacitor is connected on the circuit board across the wires which lead to the LEDs. My bigger one will be external to the unit as it's physically larger, and most easily connected at the other end of the LED strip (which has soldering points at both ends for + and -_. The SMPSU section should be running at least 15kHz, so flicker would be due to something on the primary side. The flicker is about 25Hz at a guess. Or maybe 50. Perhaps the full wave rectification is broken and it's getting half wave? If you needed any smoothing for the LEDs, about 0.22uF or 0.47uF would be sufficient. Well they used 100uF. And I need 680uF to smooth it with the unknown fault. With a typical 20W CFL, the mains rectifier reservoir capacitor can be as small as 4.7uF - its not that difficult to find non-electrolytic types with adequate voltage rating, a few manufacturers do that because electrolytics are a reliability black-spot. I rarely find broken electrolytics unless there's a design flaw and they were too hot. About a decade ago there was a plague of dodgy electrolytics - mostly on PC motherboards. You mean the Dell motherboards? Yes, I replaced 150 of those. Some I got a new board under warranty, some I bought 2nd hand on Ebay, then I started replacing the caps and ended up with loads of free boards. Industrial espionage gone wrong - one firm broke into a competitor's office and nicked their electrolyte formula, and then found out the formula was incomplete. Its the single biggest cause of ATX PSU failures - which may or may not destroy the MOBO. The only failures I've seen with ATX PSUs is when they're overloaded, because cheap ones simply cannot give out more than half the current they're rated at. And it's never the cap, usually several things melt. I've spent a fair bit of money on capacitor test instruments because My multimeter tests up to 20uF. capacitors are responsible for such a large proportion of faults. Aren't broken caps usually vented so obvious to look at? A lot of them simply dry out, so there's no electrolyte to produce steam when they get hot. Some leak through the plug seal and corrode one of the leads. Some PSU applications require such low ESR capacitors that brand new "regular" types would fail immediately. |
#22
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Posted to alt.electronics,alt.binaries.chatter
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On Sat, 31 Oct 2015 19:56:41 -0000, Ian Field wrote:
"Tough Guy no. 1265" wrote in message news ![]() On Sat, 31 Oct 2015 19:10:36 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. The LEDs light up very slowly with the bigger capacitor (for half to one second perhaps), so I think it's being limited. Also, when I turn it off, won't the capacitor stay charged to the voltage just below what's required to make the LEDs conduct, so it's not going to be empty at the next startup? If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. I can't see one. There's a resistor connected directly to neutral on the bottom right of the photo. In series with that resistor are the two capacitors (blue and yellow), going across to live. Post a photo. The link is at the top of this post, you must have missed it. Can't see anything that looks like an NTC, or a MOV, adding them wouldn't hurt. The NTC can be spliced into the mains live feed without doing anything to the board, the MOV should be added across the AC input to the bridge rectifier. If the electrolytic capacitor on the left was too small, the SMPSU circuit would try to even out the voltage regardless - if it has overcurrent trip; too big a capacitor would keep tripping it every time it started up again. But it might eventually get going. It appears to be current limited. It takes some time to charge the larger capacitor. The LEDs gradually brighten. A constant voltage supply driving LEDs would let the magic smoke out. Well most of the LED lamps I've got change brightness depending on the mains voltage. So they can't be that constant current. Maybe they just have a voltage as a fraction of the mains, then rely on a resistor to limit the current? I bought various LED lamps from a discount store just to crack open and see what's in them. One had a 4 terminal component close to the pads for the LED wires, I couldn't identify the part but it probably has to do with current regulation. Among hobbyists, there is a circuit for powering regular LEDs from a single 1.5V cell called a "Joule thief" its basically a flyback converter with no regulation, but the LED only conducts on the flyback peaks so there is a sort of limiting. Another trick is the so called "wattless dropper" - a capacitor in series with the mains so capacitive reactance is large compared to the dynamic resistance of the LED load, with large Xc, current doesn't change much with varying mains - some commercial LED bulbs use it. I was going to make something using a wattless dropper once. I think it was just to power an indicator LED from 240VAC instead of fitting a neon. Something made me decide it wasn't as good as it was made out to be. You have to include a resistor in series, the current peaks during the highest rate of change of the voltage waveform. Any spikes on the mains need to be attenuated too. I probably gave up on the idea because of how much limiting resistor I'd still need, and decided a neon would use no more power, although would eventually expire. The only neons I've ever seen expire, was ones I was experimenting on. You know those big old cooker switches with a socket on them, both with a neon? My parents' left the cooker switch on all the time. The neon got dimmer and flickerier over time. It just occurred to me; that electrolytic capacitor on the end of the board may not be such a good idea! Depending on how it regulates current and exactly where the capacitor is connected, if you get an intermittent connection to the LEDs, the capacitor ceases to be clamped and the voltage rises - discharge that into the LEDs and you've got a problem. I don't foresee an intermittent connection to the LEDs. The original capacitor is connected on the circuit board across the wires which lead to the LEDs. My bigger one will be external to the unit as it's physically larger, and most easily connected at the other end of the LED strip (which has soldering points at both ends for + and -_. The SMPSU section should be running at least 15kHz, so flicker would be due to something on the primary side. The flicker is about 25Hz at a guess. Or maybe 50. Perhaps the full wave rectification is broken and it's getting half wave? If you needed any smoothing for the LEDs, about 0.22uF or 0.47uF would be sufficient. Well they used 100uF. And I need 680uF to smooth it with the unknown fault. With a typical 20W CFL, the mains rectifier reservoir capacitor can be as small as 4.7uF - its not that difficult to find non-electrolytic types with adequate voltage rating, a few manufacturers do that because electrolytics are a reliability black-spot. I rarely find broken electrolytics unless there's a design flaw and they were too hot. About a decade ago there was a plague of dodgy electrolytics - mostly on PC motherboards. You mean the Dell motherboards? Yes, I replaced 150 of those. Some I got a new board under warranty, some I bought 2nd hand on Ebay, then I started replacing the caps and ended up with loads of free boards. Industrial espionage gone wrong - one firm broke into a competitor's office and nicked their electrolyte formula, and then found out the formula was incomplete. Its the single biggest cause of ATX PSU failures - which may or may not destroy the MOBO. The only failures I've seen with ATX PSUs is when they're overloaded, because cheap ones simply cannot give out more than half the current they're rated at. And it's never the cap, usually several things melt. I've spent a fair bit of money on capacitor test instruments because My multimeter tests up to 20uF. capacitors are responsible for such a large proportion of faults. Aren't broken caps usually vented so obvious to look at? A lot of them simply dry out, so there's no electrolyte to produce steam when they get hot. Some leak through the plug seal and corrode one of the leads. Some PSU applications require such low ESR capacitors that brand new "regular" types would fail immediately. Is the ESR obvious by looking at one? -- A hand job a day keeps arthritis away. |
#23
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Posted to alt.electronics,alt.binaries.chatter
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![]() "Tough Guy no. 1265" wrote in message news ![]() On Sat, 31 Oct 2015 19:56:41 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() On Sat, 31 Oct 2015 19:10:36 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. The LEDs light up very slowly with the bigger capacitor (for half to one second perhaps), so I think it's being limited. Also, when I turn it off, won't the capacitor stay charged to the voltage just below what's required to make the LEDs conduct, so it's not going to be empty at the next startup? If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. I can't see one. There's a resistor connected directly to neutral on the bottom right of the photo. In series with that resistor are the two capacitors (blue and yellow), going across to live. Post a photo. The link is at the top of this post, you must have missed it. Can't see anything that looks like an NTC, or a MOV, adding them wouldn't hurt. The NTC can be spliced into the mains live feed without doing anything to the board, the MOV should be added across the AC input to the bridge rectifier. If the electrolytic capacitor on the left was too small, the SMPSU circuit would try to even out the voltage regardless - if it has overcurrent trip; too big a capacitor would keep tripping it every time it started up again. But it might eventually get going. It appears to be current limited. It takes some time to charge the larger capacitor. The LEDs gradually brighten. A constant voltage supply driving LEDs would let the magic smoke out. Well most of the LED lamps I've got change brightness depending on the mains voltage. So they can't be that constant current. Maybe they just have a voltage as a fraction of the mains, then rely on a resistor to limit the current? I bought various LED lamps from a discount store just to crack open and see what's in them. One had a 4 terminal component close to the pads for the LED wires, I couldn't identify the part but it probably has to do with current regulation. Among hobbyists, there is a circuit for powering regular LEDs from a single 1.5V cell called a "Joule thief" its basically a flyback converter with no regulation, but the LED only conducts on the flyback peaks so there is a sort of limiting. Another trick is the so called "wattless dropper" - a capacitor in series with the mains so capacitive reactance is large compared to the dynamic resistance of the LED load, with large Xc, current doesn't change much with varying mains - some commercial LED bulbs use it. I was going to make something using a wattless dropper once. I think it was just to power an indicator LED from 240VAC instead of fitting a neon. Something made me decide it wasn't as good as it was made out to be. You have to include a resistor in series, the current peaks during the highest rate of change of the voltage waveform. Any spikes on the mains need to be attenuated too. I probably gave up on the idea because of how much limiting resistor I'd still need, and decided a neon would use no more power, although would eventually expire. The only neons I've ever seen expire, was ones I was experimenting on. You know those big old cooker switches with a socket on them, both with a neon? My parents' left the cooker switch on all the time. The neon got dimmer and flickerier over time. It just occurred to me; that electrolytic capacitor on the end of the board may not be such a good idea! Depending on how it regulates current and exactly where the capacitor is connected, if you get an intermittent connection to the LEDs, the capacitor ceases to be clamped and the voltage rises - discharge that into the LEDs and you've got a problem. I don't foresee an intermittent connection to the LEDs. The original capacitor is connected on the circuit board across the wires which lead to the LEDs. My bigger one will be external to the unit as it's physically larger, and most easily connected at the other end of the LED strip (which has soldering points at both ends for + and -_. The SMPSU section should be running at least 15kHz, so flicker would be due to something on the primary side. The flicker is about 25Hz at a guess. Or maybe 50. Perhaps the full wave rectification is broken and it's getting half wave? If you needed any smoothing for the LEDs, about 0.22uF or 0.47uF would be sufficient. Well they used 100uF. And I need 680uF to smooth it with the unknown fault. With a typical 20W CFL, the mains rectifier reservoir capacitor can be as small as 4.7uF - its not that difficult to find non-electrolytic types with adequate voltage rating, a few manufacturers do that because electrolytics are a reliability black-spot. I rarely find broken electrolytics unless there's a design flaw and they were too hot. About a decade ago there was a plague of dodgy electrolytics - mostly on PC motherboards. You mean the Dell motherboards? Yes, I replaced 150 of those. Some I got a new board under warranty, some I bought 2nd hand on Ebay, then I started replacing the caps and ended up with loads of free boards. Industrial espionage gone wrong - one firm broke into a competitor's office and nicked their electrolyte formula, and then found out the formula was incomplete. Its the single biggest cause of ATX PSU failures - which may or may not destroy the MOBO. The only failures I've seen with ATX PSUs is when they're overloaded, because cheap ones simply cannot give out more than half the current they're rated at. And it's never the cap, usually several things melt. I've spent a fair bit of money on capacitor test instruments because My multimeter tests up to 20uF. capacitors are responsible for such a large proportion of faults. Aren't broken caps usually vented so obvious to look at? A lot of them simply dry out, so there's no electrolyte to produce steam when they get hot. Some leak through the plug seal and corrode one of the leads. Some PSU applications require such low ESR capacitors that brand new "regular" types would fail immediately. Is the ESR obvious by looking at one? Sometimes there are obvious signs, bulged top or any evidence of overheating. But the capacitor can look shiny and new, yet fail the test. Presumably that's why ESR meters aren't cheap. |
#24
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Posted to alt.electronics,alt.binaries.chatter
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On Sat, 31 Oct 2015 21:02:59 -0000, Ian Field wrote:
"Tough Guy no. 1265" wrote in message news ![]() On Sat, 31 Oct 2015 19:56:41 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. The LEDs light up very slowly with the bigger capacitor (for half to one second perhaps), so I think it's being limited. Also, when I turn it off, won't the capacitor stay charged to the voltage just below what's required to make the LEDs conduct, so it's not going to be empty at the next startup? If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. I can't see one. There's a resistor connected directly to neutral on the bottom right of the photo. In series with that resistor are the two capacitors (blue and yellow), going across to live. Post a photo. The link is at the top of this post, you must have missed it. Can't see anything that looks like an NTC, or a MOV, adding them wouldn't hurt. The NTC can be spliced into the mains live feed without doing anything to the board, the MOV should be added across the AC input to the bridge rectifier. If the electrolytic capacitor on the left was too small, the SMPSU circuit would try to even out the voltage regardless - if it has overcurrent trip; too big a capacitor would keep tripping it every time it started up again. But it might eventually get going. It appears to be current limited. It takes some time to charge the larger capacitor. The LEDs gradually brighten. A constant voltage supply driving LEDs would let the magic smoke out. Well most of the LED lamps I've got change brightness depending on the mains voltage. So they can't be that constant current. Maybe they just have a voltage as a fraction of the mains, then rely on a resistor to limit the current? I bought various LED lamps from a discount store just to crack open and see what's in them. One had a 4 terminal component close to the pads for the LED wires, I couldn't identify the part but it probably has to do with current regulation. Among hobbyists, there is a circuit for powering regular LEDs from a single 1.5V cell called a "Joule thief" its basically a flyback converter with no regulation, but the LED only conducts on the flyback peaks so there is a sort of limiting. Another trick is the so called "wattless dropper" - a capacitor in series with the mains so capacitive reactance is large compared to the dynamic resistance of the LED load, with large Xc, current doesn't change much with varying mains - some commercial LED bulbs use it. I was going to make something using a wattless dropper once. I think it was just to power an indicator LED from 240VAC instead of fitting a neon. Something made me decide it wasn't as good as it was made out to be. You have to include a resistor in series, the current peaks during the highest rate of change of the voltage waveform. Any spikes on the mains need to be attenuated too. I probably gave up on the idea because of how much limiting resistor I'd still need, and decided a neon would use no more power, although would eventually expire. The only neons I've ever seen expire, was ones I was experimenting on. You know those big old cooker switches with a socket on them, both with a neon? My parents' left the cooker switch on all the time. The neon got dimmer and flickerier over time. It just occurred to me; that electrolytic capacitor on the end of the board may not be such a good idea! Depending on how it regulates current and exactly where the capacitor is connected, if you get an intermittent connection to the LEDs, the capacitor ceases to be clamped and the voltage rises - discharge that into the LEDs and you've got a problem. I don't foresee an intermittent connection to the LEDs. The original capacitor is connected on the circuit board across the wires which lead to the LEDs. My bigger one will be external to the unit as it's physically larger, and most easily connected at the other end of the LED strip (which has soldering points at both ends for + and -_. The SMPSU section should be running at least 15kHz, so flicker would be due to something on the primary side. The flicker is about 25Hz at a guess. Or maybe 50. Perhaps the full wave rectification is broken and it's getting half wave? If you needed any smoothing for the LEDs, about 0.22uF or 0.47uF would be sufficient. Well they used 100uF. And I need 680uF to smooth it with the unknown fault. With a typical 20W CFL, the mains rectifier reservoir capacitor can be as small as 4.7uF - its not that difficult to find non-electrolytic types with adequate voltage rating, a few manufacturers do that because electrolytics are a reliability black-spot. I rarely find broken electrolytics unless there's a design flaw and they were too hot. About a decade ago there was a plague of dodgy electrolytics - mostly on PC motherboards. You mean the Dell motherboards? Yes, I replaced 150 of those. Some I got a new board under warranty, some I bought 2nd hand on Ebay, then I started replacing the caps and ended up with loads of free boards. Industrial espionage gone wrong - one firm broke into a competitor's office and nicked their electrolyte formula, and then found out the formula was incomplete. Its the single biggest cause of ATX PSU failures - which may or may not destroy the MOBO. The only failures I've seen with ATX PSUs is when they're overloaded, because cheap ones simply cannot give out more than half the current they're rated at. And it's never the cap, usually several things melt. I've spent a fair bit of money on capacitor test instruments because My multimeter tests up to 20uF. capacitors are responsible for such a large proportion of faults. Aren't broken caps usually vented so obvious to look at? A lot of them simply dry out, so there's no electrolyte to produce steam when they get hot. Some leak through the plug seal and corrode one of the leads. Some PSU applications require such low ESR capacitors that brand new "regular" types would fail immediately. Is the ESR obvious by looking at one? Sometimes there are obvious signs, bulged top or any evidence of overheating. But the capacitor can look shiny and new, yet fail the test. Presumably that's why ESR meters aren't cheap. I mean can you tell a low ESR capacitor by looking at it, is the ESR rating on it? -- What do you call a cheap circumcision? A rip off. |
#25
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Posted to alt.electronics,alt.binaries.chatter
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![]() "Tough Guy no. 1265" wrote in message news ![]() On Sat, 31 Oct 2015 21:02:59 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() On Sat, 31 Oct 2015 19:56:41 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() 1265 wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. The LEDs light up very slowly with the bigger capacitor (for half to one second perhaps), so I think it's being limited. Also, when I turn it off, won't the capacitor stay charged to the voltage just below what's required to make the LEDs conduct, so it's not going to be empty at the next startup? If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. I can't see one. There's a resistor connected directly to neutral on the bottom right of the photo. In series with that resistor are the two capacitors (blue and yellow), going across to live. Post a photo. The link is at the top of this post, you must have missed it. Can't see anything that looks like an NTC, or a MOV, adding them wouldn't hurt. The NTC can be spliced into the mains live feed without doing anything to the board, the MOV should be added across the AC input to the bridge rectifier. If the electrolytic capacitor on the left was too small, the SMPSU circuit would try to even out the voltage regardless - if it has overcurrent trip; too big a capacitor would keep tripping it every time it started up again. But it might eventually get going. It appears to be current limited. It takes some time to charge the larger capacitor. The LEDs gradually brighten. A constant voltage supply driving LEDs would let the magic smoke out. Well most of the LED lamps I've got change brightness depending on the mains voltage. So they can't be that constant current. Maybe they just have a voltage as a fraction of the mains, then rely on a resistor to limit the current? I bought various LED lamps from a discount store just to crack open and see what's in them. One had a 4 terminal component close to the pads for the LED wires, I couldn't identify the part but it probably has to do with current regulation. Among hobbyists, there is a circuit for powering regular LEDs from a single 1.5V cell called a "Joule thief" its basically a flyback converter with no regulation, but the LED only conducts on the flyback peaks so there is a sort of limiting. Another trick is the so called "wattless dropper" - a capacitor in series with the mains so capacitive reactance is large compared to the dynamic resistance of the LED load, with large Xc, current doesn't change much with varying mains - some commercial LED bulbs use it. I was going to make something using a wattless dropper once. I think it was just to power an indicator LED from 240VAC instead of fitting a neon. Something made me decide it wasn't as good as it was made out to be. You have to include a resistor in series, the current peaks during the highest rate of change of the voltage waveform. Any spikes on the mains need to be attenuated too. I probably gave up on the idea because of how much limiting resistor I'd still need, and decided a neon would use no more power, although would eventually expire. The only neons I've ever seen expire, was ones I was experimenting on. You know those big old cooker switches with a socket on them, both with a neon? My parents' left the cooker switch on all the time. The neon got dimmer and flickerier over time. It just occurred to me; that electrolytic capacitor on the end of the board may not be such a good idea! Depending on how it regulates current and exactly where the capacitor is connected, if you get an intermittent connection to the LEDs, the capacitor ceases to be clamped and the voltage rises - discharge that into the LEDs and you've got a problem. I don't foresee an intermittent connection to the LEDs. The original capacitor is connected on the circuit board across the wires which lead to the LEDs. My bigger one will be external to the unit as it's physically larger, and most easily connected at the other end of the LED strip (which has soldering points at both ends for + and -_. The SMPSU section should be running at least 15kHz, so flicker would be due to something on the primary side. The flicker is about 25Hz at a guess. Or maybe 50. Perhaps the full wave rectification is broken and it's getting half wave? If you needed any smoothing for the LEDs, about 0.22uF or 0.47uF would be sufficient. Well they used 100uF. And I need 680uF to smooth it with the unknown fault. With a typical 20W CFL, the mains rectifier reservoir capacitor can be as small as 4.7uF - its not that difficult to find non-electrolytic types with adequate voltage rating, a few manufacturers do that because electrolytics are a reliability black-spot. I rarely find broken electrolytics unless there's a design flaw and they were too hot. About a decade ago there was a plague of dodgy electrolytics - mostly on PC motherboards. You mean the Dell motherboards? Yes, I replaced 150 of those. Some I got a new board under warranty, some I bought 2nd hand on Ebay, then I started replacing the caps and ended up with loads of free boards. Industrial espionage gone wrong - one firm broke into a competitor's office and nicked their electrolyte formula, and then found out the formula was incomplete. Its the single biggest cause of ATX PSU failures - which may or may not destroy the MOBO. The only failures I've seen with ATX PSUs is when they're overloaded, because cheap ones simply cannot give out more than half the current they're rated at. And it's never the cap, usually several things melt. I've spent a fair bit of money on capacitor test instruments because My multimeter tests up to 20uF. capacitors are responsible for such a large proportion of faults. Aren't broken caps usually vented so obvious to look at? A lot of them simply dry out, so there's no electrolyte to produce steam when they get hot. Some leak through the plug seal and corrode one of the leads. Some PSU applications require such low ESR capacitors that brand new "regular" types would fail immediately. Is the ESR obvious by looking at one? Sometimes there are obvious signs, bulged top or any evidence of overheating. But the capacitor can look shiny and new, yet fail the test. Presumably that's why ESR meters aren't cheap. I mean can you tell a low ESR capacitor by looking at it, is the ESR rating on it? I've never seen it on the component markings - you have to look it up in the manufacturers catalogue. |
#26
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Posted to alt.electronics,alt.binaries.chatter
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On Sat, 31 Oct 2015 21:27:47 -0000, Ian Field wrote:
"Tough Guy no. 1265" wrote in message news ![]() On Sat, 31 Oct 2015 21:02:59 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() 1265 wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. The LEDs light up very slowly with the bigger capacitor (for half to one second perhaps), so I think it's being limited. Also, when I turn it off, won't the capacitor stay charged to the voltage just below what's required to make the LEDs conduct, so it's not going to be empty at the next startup? If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. I can't see one. There's a resistor connected directly to neutral on the bottom right of the photo. In series with that resistor are the two capacitors (blue and yellow), going across to live. Post a photo. The link is at the top of this post, you must have missed it. Can't see anything that looks like an NTC, or a MOV, adding them wouldn't hurt. The NTC can be spliced into the mains live feed without doing anything to the board, the MOV should be added across the AC input to the bridge rectifier. If the electrolytic capacitor on the left was too small, the SMPSU circuit would try to even out the voltage regardless - if it has overcurrent trip; too big a capacitor would keep tripping it every time it started up again. But it might eventually get going. It appears to be current limited. It takes some time to charge the larger capacitor. The LEDs gradually brighten. A constant voltage supply driving LEDs would let the magic smoke out. Well most of the LED lamps I've got change brightness depending on the mains voltage. So they can't be that constant current. Maybe they just have a voltage as a fraction of the mains, then rely on a resistor to limit the current? I bought various LED lamps from a discount store just to crack open and see what's in them. One had a 4 terminal component close to the pads for the LED wires, I couldn't identify the part but it probably has to do with current regulation. Among hobbyists, there is a circuit for powering regular LEDs from a single 1.5V cell called a "Joule thief" its basically a flyback converter with no regulation, but the LED only conducts on the flyback peaks so there is a sort of limiting. Another trick is the so called "wattless dropper" - a capacitor in series with the mains so capacitive reactance is large compared to the dynamic resistance of the LED load, with large Xc, current doesn't change much with varying mains - some commercial LED bulbs use it. I was going to make something using a wattless dropper once. I think it was just to power an indicator LED from 240VAC instead of fitting a neon. Something made me decide it wasn't as good as it was made out to be. You have to include a resistor in series, the current peaks during the highest rate of change of the voltage waveform. Any spikes on the mains need to be attenuated too. I probably gave up on the idea because of how much limiting resistor I'd still need, and decided a neon would use no more power, although would eventually expire. The only neons I've ever seen expire, was ones I was experimenting on. You know those big old cooker switches with a socket on them, both with a neon? My parents' left the cooker switch on all the time. The neon got dimmer and flickerier over time. It just occurred to me; that electrolytic capacitor on the end of the board may not be such a good idea! Depending on how it regulates current and exactly where the capacitor is connected, if you get an intermittent connection to the LEDs, the capacitor ceases to be clamped and the voltage rises - discharge that into the LEDs and you've got a problem. I don't foresee an intermittent connection to the LEDs. The original capacitor is connected on the circuit board across the wires which lead to the LEDs. My bigger one will be external to the unit as it's physically larger, and most easily connected at the other end of the LED strip (which has soldering points at both ends for + and -_. The SMPSU section should be running at least 15kHz, so flicker would be due to something on the primary side. The flicker is about 25Hz at a guess. Or maybe 50. Perhaps the full wave rectification is broken and it's getting half wave? If you needed any smoothing for the LEDs, about 0.22uF or 0.47uF would be sufficient. Well they used 100uF. And I need 680uF to smooth it with the unknown fault. With a typical 20W CFL, the mains rectifier reservoir capacitor can be as small as 4.7uF - its not that difficult to find non-electrolytic types with adequate voltage rating, a few manufacturers do that because electrolytics are a reliability black-spot. I rarely find broken electrolytics unless there's a design flaw and they were too hot. About a decade ago there was a plague of dodgy electrolytics - mostly on PC motherboards. You mean the Dell motherboards? Yes, I replaced 150 of those. Some I got a new board under warranty, some I bought 2nd hand on Ebay, then I started replacing the caps and ended up with loads of free boards. Industrial espionage gone wrong - one firm broke into a competitor's office and nicked their electrolyte formula, and then found out the formula was incomplete. Its the single biggest cause of ATX PSU failures - which may or may not destroy the MOBO. The only failures I've seen with ATX PSUs is when they're overloaded, because cheap ones simply cannot give out more than half the current they're rated at. And it's never the cap, usually several things melt. I've spent a fair bit of money on capacitor test instruments because My multimeter tests up to 20uF. capacitors are responsible for such a large proportion of faults. Aren't broken caps usually vented so obvious to look at? A lot of them simply dry out, so there's no electrolyte to produce steam when they get hot. Some leak through the plug seal and corrode one of the leads. Some PSU applications require such low ESR capacitors that brand new "regular" types would fail immediately. Is the ESR obvious by looking at one? Sometimes there are obvious signs, bulged top or any evidence of overheating. But the capacitor can look shiny and new, yet fail the test. Presumably that's why ESR meters aren't cheap. I mean can you tell a low ESR capacitor by looking at it, is the ESR rating on it? I've never seen it on the component markings - you have to look it up in the manufacturers catalogue. Why are some electrolytic caps gold coloured? Does that mean they're better quality? -- I married my wife for her looks...but not the ones she's been giving me lately! |
#27
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Posted to alt.electronics,alt.binaries.chatter
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![]() "Tough Guy no. 1265" wrote in message news ![]() On Sat, 31 Oct 2015 21:27:47 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() On Sat, 31 Oct 2015 21:02:59 -0000, Ian Field wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() wrote: "Tough Guy no. 1265" wrote in message news ![]() 1265 wrote: https://www.dropbox.com/s/fy5xm8lmd3....jpg?dl=0&s=sl This supply came with a 2 foot 9W strip light of LEDs. After 1 week it began flickering badly. 240V AC in on the right. The circuit outputs 75V DC on the left, with a 3.5V AC ripple on it (with the 100uF capacitor included, which I verified is ok). With a 680uF capacitor in its place, there is no visible flicker. What's likely to have broken in this circuit? What's the chances of it lasting if I run it with the larger capacitor? Forgot to add, I checked the voltage and current output with the larger capacitor, and it was virtually identical. When you first switch on, the fully discharged capacitor looks like a dead short for the split second it takes to charge up. The bigger capacitor will cause the turn on surge to last nearly 7x longer. The LEDs light up very slowly with the bigger capacitor (for half to one second perhaps), so I think it's being limited. Also, when I turn it off, won't the capacitor stay charged to the voltage just below what's required to make the LEDs conduct, so it's not going to be empty at the next startup? If the circuit has a NTC thermistor inrush limiter, you're probably OK. I usually look for them in any equipment I scrap, when I still used filament bulbs - one of those added behind the switch plate makes the bulb last years. They look similar to a disc ceramic capacitor about 10 - 15mm diameter, they tend to be dull green or black and have a matt finish as compared to capacitors that are usually shiny finish. I can't see one. There's a resistor connected directly to neutral on the bottom right of the photo. In series with that resistor are the two capacitors (blue and yellow), going across to live. Post a photo. The link is at the top of this post, you must have missed it. Can't see anything that looks like an NTC, or a MOV, adding them wouldn't hurt. The NTC can be spliced into the mains live feed without doing anything to the board, the MOV should be added across the AC input to the bridge rectifier. If the electrolytic capacitor on the left was too small, the SMPSU circuit would try to even out the voltage regardless - if it has overcurrent trip; too big a capacitor would keep tripping it every time it started up again. But it might eventually get going. It appears to be current limited. It takes some time to charge the larger capacitor. The LEDs gradually brighten. A constant voltage supply driving LEDs would let the magic smoke out. Well most of the LED lamps I've got change brightness depending on the mains voltage. So they can't be that constant current. Maybe they just have a voltage as a fraction of the mains, then rely on a resistor to limit the current? I bought various LED lamps from a discount store just to crack open and see what's in them. One had a 4 terminal component close to the pads for the LED wires, I couldn't identify the part but it probably has to do with current regulation. Among hobbyists, there is a circuit for powering regular LEDs from a single 1.5V cell called a "Joule thief" its basically a flyback converter with no regulation, but the LED only conducts on the flyback peaks so there is a sort of limiting. Another trick is the so called "wattless dropper" - a capacitor in series with the mains so capacitive reactance is large compared to the dynamic resistance of the LED load, with large Xc, current doesn't change much with varying mains - some commercial LED bulbs use it. I was going to make something using a wattless dropper once. I think it was just to power an indicator LED from 240VAC instead of fitting a neon. Something made me decide it wasn't as good as it was made out to be. You have to include a resistor in series, the current peaks during the highest rate of change of the voltage waveform. Any spikes on the mains need to be attenuated too. I probably gave up on the idea because of how much limiting resistor I'd still need, and decided a neon would use no more power, although would eventually expire. The only neons I've ever seen expire, was ones I was experimenting on. You know those big old cooker switches with a socket on them, both with a neon? My parents' left the cooker switch on all the time. The neon got dimmer and flickerier over time. It just occurred to me; that electrolytic capacitor on the end of the board may not be such a good idea! Depending on how it regulates current and exactly where the capacitor is connected, if you get an intermittent connection to the LEDs, the capacitor ceases to be clamped and the voltage rises - discharge that into the LEDs and you've got a problem. I don't foresee an intermittent connection to the LEDs. The original capacitor is connected on the circuit board across the wires which lead to the LEDs. My bigger one will be external to the unit as it's physically larger, and most easily connected at the other end of the LED strip (which has soldering points at both ends for + and -_. The SMPSU section should be running at least 15kHz, so flicker would be due to something on the primary side. The flicker is about 25Hz at a guess. Or maybe 50. Perhaps the full wave rectification is broken and it's getting half wave? If you needed any smoothing for the LEDs, about 0.22uF or 0.47uF would be sufficient. Well they used 100uF. And I need 680uF to smooth it with the unknown fault. With a typical 20W CFL, the mains rectifier reservoir capacitor can be as small as 4.7uF - its not that difficult to find non-electrolytic types with adequate voltage rating, a few manufacturers do that because electrolytics are a reliability black-spot. I rarely find broken electrolytics unless there's a design flaw and they were too hot. About a decade ago there was a plague of dodgy electrolytics - mostly on PC motherboards. You mean the Dell motherboards? Yes, I replaced 150 of those. Some I got a new board under warranty, some I bought 2nd hand on Ebay, then I started replacing the caps and ended up with loads of free boards. Industrial espionage gone wrong - one firm broke into a competitor's office and nicked their electrolyte formula, and then found out the formula was incomplete. Its the single biggest cause of ATX PSU failures - which may or may not destroy the MOBO. The only failures I've seen with ATX PSUs is when they're overloaded, because cheap ones simply cannot give out more than half the current they're rated at. And it's never the cap, usually several things melt. I've spent a fair bit of money on capacitor test instruments because My multimeter tests up to 20uF. capacitors are responsible for such a large proportion of faults. Aren't broken caps usually vented so obvious to look at? A lot of them simply dry out, so there's no electrolyte to produce steam when they get hot. Some leak through the plug seal and corrode one of the leads. Some PSU applications require such low ESR capacitors that brand new "regular" types would fail immediately. Is the ESR obvious by looking at one? Sometimes there are obvious signs, bulged top or any evidence of overheating. But the capacitor can look shiny and new, yet fail the test. Presumably that's why ESR meters aren't cheap. I mean can you tell a low ESR capacitor by looking at it, is the ESR rating on it? I've never seen it on the component markings - you have to look it up in the manufacturers catalogue. Why are some electrolytic caps gold coloured? Does that mean they're better quality? Usually - but there's no controls over which manufacturers use what colours, and some have delusions of grandeur. |
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