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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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RCA TV - Model: F32665 / Chasis:CTC203CX
Hello all,
I have an the following TV RCA - Model #F32665 Chasis #CTC203CX A friend of mine owned this unit for a few years, and it reciently went out on him. His story is that one morning he went to turn on the TV, and when he turned on the power to the room the TV made a loud buzzing sound. He asked me to look at it (I'm a Computer Tech, have no idea what he was thinking) - but anyways, I dont know enough about TV's to start tearing stuff up. Well - he just went and baught a new one instead of looking at the repair option and asked me if I wanted it. I took the TV apart, trying to track down the source of the sound. pictures are here http://www.gpetty.com/TV/ I cant specifically tell where the sound is coming from, just hard to tell, but the pictures are of the general area. I probably wont get it repaired either, the nearest place is about 45 minutes, and with the quote they gave me to just come out, I could buy a new 32" TV. If I cant fix it......what is the proper disposal of a TV of this sort? Thanks for any advice. |
#2
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RCA TV - Model: F32665 / Chasis:CTC203CX
Where do you live?
Do a Google groups search for that chassis for lots of information and tips. Aslo read www.repairfaq.org for some other hints, especially the safety section. If you do not want to take it on, and are close to N.E Indiana, I will take it. (as long as it was not dropped or set outside in the rain) David "Guy Petty" wrote in message om... Hello all, I have an the following TV RCA - Model #F32665 Chasis #CTC203CX A friend of mine owned this unit for a few years, and it reciently went out on him. His story is that one morning he went to turn on the TV, and when he turned on the power to the room the TV made a loud buzzing sound. He asked me to look at it (I'm a Computer Tech, have no idea what he was thinking) - but anyways, I dont know enough about TV's to start tearing stuff up. Well - he just went and baught a new one instead of looking at the repair option and asked me if I wanted it. I took the TV apart, trying to track down the source of the sound. pictures are here http://www.gpetty.com/TV/ I cant specifically tell where the sound is coming from, just hard to tell, but the pictures are of the general area. I probably wont get it repaired either, the nearest place is about 45 minutes, and with the quote they gave me to just come out, I could buy a new 32" TV. If I cant fix it......what is the proper disposal of a TV of this sort? Thanks for any advice. |
#3
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RCA TV - Model: F32665 / Chasis:CTC203CX
Guy Petty wrote: Hello all, I have an the following TV RCA - Model #F32665 Chasis #CTC203CX A friend of mine owned this unit for a few years, and it reciently went out on him. His story is that one morning he went to turn on the TV, and when he turned on the power to the room the TV made a loud buzzing sound. He asked me to look at it (I'm a Computer Tech, have no idea what he was thinking) - but anyways, I dont know enough about TV's to start tearing stuff up. Well - he just went and baught a new one instead of looking at the repair option and asked me if I wanted it. I took the TV apart, trying to track down the source of the sound. pictures are here http://www.gpetty.com/TV/ I cant specifically tell where the sound is coming from, just hard to tell, but the pictures are of the general area. I probably wont get it repaired either, the nearest place is about 45 minutes, and with the quote they gave me to just come out, I could buy a new 32" TV. If I cant fix it......what is the proper disposal of a TV of this sort? Thanks for any advice. Described as buzzing - perhaps the vertical output transformer (or whatever the younger fellows call it nowadays Or, how about the degaussing coil? Just thinking out loud... Ken |
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RCA TV - Model: F32665 / Chasis:CTC203CX
On Sat, 01 May 2004 02:56:39 GMT, Ken Weitzel
wrote: Guy Petty wrote: Hello all, I have an the following TV RCA - Model #F32665 Chasis #CTC203CX A friend of mine owned this unit for a few years, and it reciently went out on him. His story is that one morning he went to turn on the TV, and when he turned on the power to the room the TV made a loud buzzing sound. He asked me to look at it (I'm a Computer Tech, have no idea what he was thinking) - but anyways, I dont know enough about TV's to start tearing stuff up. Well - he just went and baught a new one instead of looking at the repair option and asked me if I wanted it. I took the TV apart, trying to track down the source of the sound. pictures are here http://www.gpetty.com/TV/ I cant specifically tell where the sound is coming from, just hard to tell, but the pictures are of the general area. I probably wont get it repaired either, the nearest place is about 45 minutes, and with the quote they gave me to just come out, I could buy a new 32" TV. If I cant fix it......what is the proper disposal of a TV of this sort? Thanks for any advice. Described as buzzing - perhaps the vertical output transformer (or whatever the younger fellows call it nowadays Or, how about the degaussing coil? 32" is worth fixing! It is not that old YET, CTC203 was only around since late 1999. Errr.... The deguassing circuit cycles once at each turn on for that chassis. Contstant "buzzzzzzzz!" is the power supply noise becasue of short circuit. Not healthy and will blow out three more transistors & a small resistor. Maybe a fuse depending how power supply main transistor blows. If left plugged in too long. Plug that 32" tv again, chances the power supply will blow. This buzzing noise is the power supply trying to power into a short circuit. That short circuit is caused by shorted horizontal transistor for the flyback transformer. Reason for this short can be either the L14401 coil (small round bar wrapped around with length of copper magnet wire has hot melt glue on it. Glue broke the solder connection on one pin. Look at L14401 solder joint real carefully. It is very tiny break. Resoldering is short term fix. Unsolder and remove coil, remove glue, Unplug any glue clogged that hole that wire went through for that bad solder joint. Reinstall coil and resolder. Replace horizontal transistor, RCA part number 237470. Test fit that replacement transistor with one middle pin formed to fit through three holes WITH transistor flat to the heatsink with all three leads loose in their holes. Get small bit of heatsink grease on back of transistor and clamp it in place like you do with a CPU and heatsink. In thin layer please. Trim excess length and solder. Reassemble set with all wires in their original positions in their holders. Secondly, this might be a bad flyback transformer. Look carefully for a tiny pinhole. This usually happens mostly on 32" and 36" ctc203 models uses same fly and same fly for either two. Not often but does happen. Cost of that fly is only about 60. Anyway, get the set in for estimate at good RCA shop (preferably authorized if you're not comfortable getting into it. Btw, this glue thing is fairly common. Cheers, Wizard |
#5
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RCA TV - Model: F32665 / Chasis:CTC203CX
Haven't seen a "Vertical Output Transformer" in a few decades of TV design.
Squeal from the SMPS is indicative of excessive loading, quite often caused by a shorted Horizontal Output Device. This can be caused by failure of the LOPT, failure of caps in the deflection circuit (rare), and poor, glue coated connections of L14401, which has already been addressed. Have a local shop have a go at the tele, giving you an estimate before repairing it. LOPT, H Output, Repair of L14401 area normally will get these sets up and running. Nominal cost should run btw $125 - $200 pending on shop charges, etc. IMHO you can't purchase a quality 32" tele for that charge. "Jason D." wrote in message ... On Sat, 01 May 2004 02:56:39 GMT, Ken Weitzel wrote: Guy Petty wrote: Hello all, I have an the following TV RCA - Model #F32665 Chasis #CTC203CX A friend of mine owned this unit for a few years, and it reciently went out on him. His story is that one morning he went to turn on the TV, and when he turned on the power to the room the TV made a loud buzzing sound. He asked me to look at it (I'm a Computer Tech, have no idea what he was thinking) - but anyways, I dont know enough about TV's to start tearing stuff up. Well - he just went and baught a new one instead of looking at the repair option and asked me if I wanted it. I took the TV apart, trying to track down the source of the sound. pictures are here http://www.gpetty.com/TV/ I cant specifically tell where the sound is coming from, just hard to tell, but the pictures are of the general area. I probably wont get it repaired either, the nearest place is about 45 minutes, and with the quote they gave me to just come out, I could buy a new 32" TV. If I cant fix it......what is the proper disposal of a TV of this sort? Thanks for any advice. Described as buzzing - perhaps the vertical output transformer (or whatever the younger fellows call it nowadays Or, how about the degaussing coil? 32" is worth fixing! It is not that old YET, CTC203 was only around since late 1999. Errr.... The deguassing circuit cycles once at each turn on for that chassis. Contstant "buzzzzzzzz!" is the power supply noise becasue of short circuit. Not healthy and will blow out three more transistors & a small resistor. Maybe a fuse depending how power supply main transistor blows. If left plugged in too long. Plug that 32" tv again, chances the power supply will blow. This buzzing noise is the power supply trying to power into a short circuit. That short circuit is caused by shorted horizontal transistor for the flyback transformer. Reason for this short can be either the L14401 coil (small round bar wrapped around with length of copper magnet wire has hot melt glue on it. Glue broke the solder connection on one pin. Look at L14401 solder joint real carefully. It is very tiny break. Resoldering is short term fix. Unsolder and remove coil, remove glue, Unplug any glue clogged that hole that wire went through for that bad solder joint. Reinstall coil and resolder. Replace horizontal transistor, RCA part number 237470. Test fit that replacement transistor with one middle pin formed to fit through three holes WITH transistor flat to the heatsink with all three leads loose in their holes. Get small bit of heatsink grease on back of transistor and clamp it in place like you do with a CPU and heatsink. In thin layer please. Trim excess length and solder. Reassemble set with all wires in their original positions in their holders. Secondly, this might be a bad flyback transformer. Look carefully for a tiny pinhole. This usually happens mostly on 32" and 36" ctc203 models uses same fly and same fly for either two. Not often but does happen. Cost of that fly is only about 60. Anyway, get the set in for estimate at good RCA shop (preferably authorized if you're not comfortable getting into it. Btw, this glue thing is fairly common. Cheers, Wizard |
#6
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RCA TV - Model: F32665 / Chasis:CTC203CX
Thanks for all the info - it's more of a project now, a few of my
friends and I are tinkering with it a bit, following all the safety precautions. It's hard to narrow down the sound, and I'm not familiar with all the "exact" terms for each item on the circuit boards. The noise is similar to an alarm clock buzzing, although not as loud. We plugged it in a few minutes and it just remained buzzing. (I know, not the best thing, but the original owner left it on a few hours running like that, figured it couldn't get much worse). http://www.gpetty.com/TV2/ I put an edited picture on there, to give a general idea of where the sound is coming from. And other small notes. We are going to be bringing home testing equipment from the labs at work to fool around a bit more, but before we started tearing it apart to test and such, I figured we'd ask. I'm going to be reading the webpages on this chasis, and I appreciate the input. Guy |
#7
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RCA TV - Model: F32665 / Chasis:CTC203CX
On Sat, 01 May 2004 13:48:53 -0400, Guy wrote:
Thanks for all the info - it's more of a project now, a few of my friends and I are tinkering with it a bit, following all the safety precautions. It's hard to narrow down the sound, and I'm not familiar with all the "exact" terms for each item on the circuit boards. Hi Guy, To localize noise techs uses either steroscope or a listen through a Mcdonald's drinking straw at item in turn. Extremely effective. (I keep few of them in toolbox and invite one of my tech or boss to help me find it. I'm deaf and can't hear small noises. But on CTC203, I rather not blow it up more, order the RCA part number 237470 first. Check the Q14401, it WILL be shorted. Hence the buzz noise. transistor is marked clearly on the circuit board and this horizontal output transistor is clamped down with wide spring steel clamp. If you have a plastic goes from square metal box running across horizontal transistor to the power supply's heatsink. Take it out and toss it. This plastic strap chokes the air flow for that horizontal heatsink which is Bad Thing but good thing yours did not have it. Reason you hear buzz or squeal is the all SMPSes either or both increases the "on" time and or decreases frequency to pump "Scotty, more power!" This reasoanaces changes and made audible from parts vibrating. More power to loads if power demands incrases to keep voltage as stable as possible, some SMPS simply blows that instant like in Sony. Shorted horizontal transistor is easily found with a ohm meter (DMM). Heating up is also consistant with bad parts that is shorted but this is very misleading because the good parts does heat up more trying to pump more power to something else. Also this is how some cases lets out magic "smoke" that stink that goes with it. Heating up pointing to the small board is the pincushion circuit to correct pincushioning error on some CRTs. Not all models has this active pincushion. Very nice set indeed. Below that pincushion board, right at the mainboard you will see a small coil which is L14401 right next to base of heatsink of horizontal transistor where that small board is mounted to that said heatsink. On other side of that heatsink is the Q14401 horizontal transistor with wide steel spring clamp which you will find shorted. Fix the L14401's glue and replace Q14401 (part number 237470) will get that tv fixed. That Q14401 grounds B+ through flyback tranform to put energy into the magnetic field of the ferrite core in linear fashion and horizontal yoke winding. B+ is 140V typically measured from cold side ground, the SMPS transformer is the isolation but it is still hot chassis since the SMPS circut is still hot direct to line power). Grounding B+ via flyback transformer during beam motion just before vertical centre of crt's face and that transistor turns off at end of scan and capacitors and diodes, windings in both coils and flyback oscillate from back EMF in orderly way to kick beam from left to right and fall back to the centre at correct speed, process repeats. This horizontal circuit exacts very heavy demand on that transistor and have to be designed carefully during design stage of a TV. Normally could radiate about 40W during worst cases during horizontal transistor's turn on and turn off part of pulses, hence the heatsink for it. Anything wrong in that horizontal circuit that transistor goes instantly with a snap of fingers. Just one bad pulse or bad part anywhere in the horizontal circuit is enough. One of those killer parts like glue that cracked L14401's solder joint will do that. That L14401 coil is the part between horizontal transformer driver (T14301) and the horizontal transistor's base pin. Injecting small amount of current into base pin on BJT transistors controls amount of current going C (collector) to E (emitter) in turn vary the voltages, this is how audio amp does or as a voltage regulator, etc. Also can be controlled fully on for full on or fully held low for off such as for computer, horizontal transistor for horizontal circuit applications. Reason TVs needs horizontal transformer driver is impendance matching and to turn low current into high current drive with very tiny volts and ablity to pull base negative for tiny time as required to force horiozntal transistor off while in satrated mode. Malformed waveforms on base drive or bad parts anywhere in horizontal circuit upsets the tuning in turn changes waveforms, this blows that transistor because transistor isn't turned on or off properly or way too slow or too fast. Also that is reason this particular transistor is required for reliable operation, poor horizontal transistor substutition won't work and also there is so many fake transistors out there, hence reason for ordering that one from RCA. I've been burned by fake parts in past. Wastes time and makes customers unhappy with repeats (aka call backs). Choosing good supplier is important for us and knowing which supplier does and what doesn't is good to know. Cheers, Wizard |
#8
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RCA TV - Model: F32665 / Chasis:CTC203CX
Right On, Jason: Have a person that endures bi-lateral Tinnitus with
accompanying Hypertussis try to diagnose a ringing deflection circuit. Any listening devices that can be safely applied are an asset. I personally use a piece of plastic rod. "Jason D." wrote in message ... On Sat, 01 May 2004 13:48:53 -0400, Guy wrote: Thanks for all the info - it's more of a project now, a few of my friends and I are tinkering with it a bit, following all the safety precautions. It's hard to narrow down the sound, and I'm not familiar with all the "exact" terms for each item on the circuit boards. Hi Guy, To localize noise techs uses either steroscope or a listen through a Mcdonald's drinking straw at item in turn. Extremely effective. (I keep few of them in toolbox and invite one of my tech or boss to help me find it. I'm deaf and can't hear small noises. But on CTC203, I rather not blow it up more, order the RCA part number 237470 first. Check the Q14401, it WILL be shorted. Hence the buzz noise. transistor is marked clearly on the circuit board and this horizontal output transistor is clamped down with wide spring steel clamp. If you have a plastic goes from square metal box running across horizontal transistor to the power supply's heatsink. Take it out and toss it. This plastic strap chokes the air flow for that horizontal heatsink which is Bad Thing but good thing yours did not have it. Reason you hear buzz or squeal is the all SMPSes either or both increases the "on" time and or decreases frequency to pump "Scotty, more power!" This reasoanaces changes and made audible from parts vibrating. More power to loads if power demands incrases to keep voltage as stable as possible, some SMPS simply blows that instant like in Sony. Shorted horizontal transistor is easily found with a ohm meter (DMM). Heating up is also consistant with bad parts that is shorted but this is very misleading because the good parts does heat up more trying to pump more power to something else. Also this is how some cases lets out magic "smoke" that stink that goes with it. Heating up pointing to the small board is the pincushion circuit to correct pincushioning error on some CRTs. Not all models has this active pincushion. Very nice set indeed. Below that pincushion board, right at the mainboard you will see a small coil which is L14401 right next to base of heatsink of horizontal transistor where that small board is mounted to that said heatsink. On other side of that heatsink is the Q14401 horizontal transistor with wide steel spring clamp which you will find shorted. Fix the L14401's glue and replace Q14401 (part number 237470) will get that tv fixed. That Q14401 grounds B+ through flyback tranform to put energy into the magnetic field of the ferrite core in linear fashion and horizontal yoke winding. B+ is 140V typically measured from cold side ground, the SMPS transformer is the isolation but it is still hot chassis since the SMPS circut is still hot direct to line power). Grounding B+ via flyback transformer during beam motion just before vertical centre of crt's face and that transistor turns off at end of scan and capacitors and diodes, windings in both coils and flyback oscillate from back EMF in orderly way to kick beam from left to right and fall back to the centre at correct speed, process repeats. This horizontal circuit exacts very heavy demand on that transistor and have to be designed carefully during design stage of a TV. Normally could radiate about 40W during worst cases during horizontal transistor's turn on and turn off part of pulses, hence the heatsink for it. Anything wrong in that horizontal circuit that transistor goes instantly with a snap of fingers. Just one bad pulse or bad part anywhere in the horizontal circuit is enough. One of those killer parts like glue that cracked L14401's solder joint will do that. That L14401 coil is the part between horizontal transformer driver (T14301) and the horizontal transistor's base pin. Injecting small amount of current into base pin on BJT transistors controls amount of current going C (collector) to E (emitter) in turn vary the voltages, this is how audio amp does or as a voltage regulator, etc. Also can be controlled fully on for full on or fully held low for off such as for computer, horizontal transistor for horizontal circuit applications. Reason TVs needs horizontal transformer driver is impendance matching and to turn low current into high current drive with very tiny volts and ablity to pull base negative for tiny time as required to force horiozntal transistor off while in satrated mode. Malformed waveforms on base drive or bad parts anywhere in horizontal circuit upsets the tuning in turn changes waveforms, this blows that transistor because transistor isn't turned on or off properly or way too slow or too fast. Also that is reason this particular transistor is required for reliable operation, poor horizontal transistor substutition won't work and also there is so many fake transistors out there, hence reason for ordering that one from RCA. I've been burned by fake parts in past. Wastes time and makes customers unhappy with repeats (aka call backs). Choosing good supplier is important for us and knowing which supplier does and what doesn't is good to know. Cheers, Wizard |
#9
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RCA TV - Model: F32665 / Chasis:CTC203CX
Wow, followed the directions and we got it working!
Was right on with the problem! My hats off to the TV techs out there.. Guy |
#10
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RCA TV - Model: F32665 / Chasis:CTC203CX
Thanks Guy, many times info is presented but not followed. The whole group
acknowledges your pleasent response. "Guy" wrote in message ... Wow, followed the directions and we got it working! Was right on with the problem! My hats off to the TV techs out there.. Guy |
#11
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RCA TV - Model: F32665 / Chasis:CTC203CX
On Mon, 3 May 2004 18:25:33 -0400, "Art" wrote:
Thanks Guy, many times info is presented but not followed. The whole group acknowledges your pleasent response. "Guy" wrote in message .. . Wow, followed the directions and we got it working! Was right on with the problem! My hats off to the TV techs out there.. Guy Bravo!!! Guy! Adjust the focus, by the way, on those RCA from factory is bit off-focus. Very nice set and will last long time if you get that glue out of that tiny teensy hole. And Art's is in agreement with mine. Cheers, Wizard |
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