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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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#1
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Hi,
The above oven doesn't heat on microwave. Convection heating and all control functions seem O.K. Most notable symptom is that the primary transformer current is only 5 amps AC when the magnetron is to be energized. I would expect over twice that much. It is modulated with a relay, whose contacts appear fine and will click on and off properly at 50% power setting. I discharged the High Voltage and did all the usual resistance measurements on the magnetron, transformer and cap. I did remove the diode and ran 10 volts in series with it and a 1.2K resistor. Got 3mA forward and 0mA reverse current. I have a high voltage probe on order to test the high voltage under operating conditions. Does anyone have a suggestions? The failure seems partial somehow and I don't know how to proceede without replacing parts that may be operating fine. Thanks in Advance! Regards, Jim Shedden |
#3
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#4
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Hi,
Thanks to Sam and Andre for suggestions. I was inspired to repeat my measurements, so I figured I would do a general thread update. Magnetron: FA to F terminal is 0.2 ohms (meter lead resistance) so assume filament OK. Neither terminal shorted to case. Capacitor: Rated 0.91uF measures 0.9uF. Infinite resistance either terminal to case. Between terminals measure exponential rise stopping at about 10 Meg. Cap has internal bleeder. Effect is symmetrical and brief negative resistance implies charge storage when leads reversed. Dick Smith ESR Meter reads 2.1 Diode: Used 15 volts in series with 1.2K and measured voltage this time. Forward drop across diode is 6.7, with diode reversed is 15. Transformer: Filament winding resistance basically zero. HV winding is 58.4 ohms. Primary is about 0.2 ohms. No shorts between windings or chassis for filament and primary. HV is tied to chassis one end. With secondaries open and oven on primary is 120 volts at 4.3 amps. Secondary current with magnetron filament only connected is 11 amps. That's about the best I can do until my high voltage probe arrives tomorrow. I suspect a bad magnetron, or I'm missing something. Are there any doors that close off the microwave energy when the oven is used on convection heat? There is a damper that is currently open, but I thought that was to keep oven heat away from the electronics. I imagine in combined heat mode, the damper would have to open when the magnetron was energized to blow air across the magnetron fins and into the oven. In any case, it seems to be more of an air control than RF energy control, but I'm only learning... Regards, Jim |
#5
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Most likely cause is the 0.9 uf capacitor.
Tranformer will be ok. Bert. |
#6
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Hi,
Looks like we back in service with a new magnetron! My guess is that something shorted in the old magnetron when the unit heated and dumped filament current through the diode, burning it open. Thanks to all for the help. (Bert, as a result of your suggestion I did power up the high voltage circuit with a new diode before replacing the magnetron. The diode held, so I figured the capacitor OK. Good to check because the new magnetron not exact and needed some work to fit in.) Regards, Jim |
#7
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Jim shedden wrote:
Hi, Looks like we back in service with a new magnetron! My guess is that something shorted in the old magnetron when the unit heated and dumped filament current through the diode, burning it open. Thanks to all for the help. (Bert, as a result of your suggestion I did power up the high voltage circuit with a new diode before replacing the magnetron. The diode held, so I figured the capacitor OK. Good to check because the new magnetron not exact and needed some work to fit in.) Interesting. I recently replaced the magnetron in a GE JVM1642BB oven, only about 3.5 years old. In my case, the HVR-1X diode measured 6V forward drop and maximum reverse drop, the .86uF capacitor acted just like it should (ohmeter reversal test) and the transformer windings had appropriate DC resistance values. Removing the magnetron, I found that the antenna was partially burned/melted, though the filament was .2 ohms or so. Since the GE oven has a total of 10 year warranty on the tube, I called GE and finally found the right person to ask for a replacement tube. They sent one out, along with a new stirrer (slightly changed design) and a new HV diode. Kudos to GE for excellent customer service. I'd done a power measurement of the oven after buying it, since it seemed to cook things more quickly than expected. Sure enough, the original tube was putting out around 1000W. The FCC test report for this oven (really a branded Samsung oven with an OM75P(10) tube) indicated around 770W output. I thought, cool, I'm so lucky. The new tube is good for around 765-770W. I suspect now that the original tube was not quite right and ended up killing itself. The power tests were done using the calorimeter method, consistent with the IEC standard. It just takes water and a thermometer. My neighbor bought the same GE Profile oven the same month from the same store that I did. His oven died two weeks before mine did. My hunch is that Samsung made some odd OM75P(10) tubes. Is this your tube? Is it under warranty? Keep in the mind the GE ovens often have a total of 10 years warranty on the tube. Dana |
#8
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Andre wrote:
(Jim shedden) wrote in message . com... I discharged the High Voltage and did all the usual resistance measurements on the magnetron, transformer and cap. I did remove the diode and ran 10 volts in series with it and a 1.2K resistor. Got 3mA forward and 0mA reverse current. That sounds a bit low- I would swap the diode and see what happens. (compare readings with the replacement first) Let's employ Ohm's law. 3mA * 1.2kOhms = 3.6V drop. Diode drop is thus 10V - 3.6V = 6.4V. Sounds just about right to me for a typical HVR-1X type diode, which is apparently a string of ten Si diodes inside. Dana |
#9
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Jim shedden wrote:
Dana Myers wrote in message news:4000d5cf@wobble... My hunch is that Samsung made some odd OM75P(10) tubes. Is this your tube? Is it under warranty? Keep in the mind the GE ovens often have a total of 10 years warranty on the tube. Hi Dana, My tube was an OM75S(10), I believe. No outward sign of failure on the tube. Oven is in service almost exactly 5 years, but I didn't try to get GE to give me a new tube. I fixed it myself, and I figured that they wouldn't enterain the thought of giving me one because it was not fixed by an authorized service person. First, check to see if you have a warranty on the tube, read your manual carefully. For example, my warranty was 1 year on the entire oven, parts and labor, and then 9 more years on the magnetron, parts only. So the magnetron actually has a ten year warranty. They really have to honor that, they can't require you to pay their service person to replace it. They *can* require proof the tube is bad, which could be as much as selling you a tube and refunding the price when they receive the bad one in return. This was not my experience with them, though. If you have contact information, I will try. I called the service parts number and explained what I wanted. It took a few tries but they eventually put me through to the *right* service parts number. They may ask you to return the broken tube, they did not in my case, but they did ask how I'd diagnosed it, after I explained it, they happily sent a replacement. I can't find the specific number I called at the moment. I'm the type of person that likes have spares around, especially if I'm entitled to them. I bought a replacement from MCM supply for between 40-50 dollars. The oven is almost exactly 5 years from original installation in Dec. 1998. I think the line name is "GE Monogram", but it is all Samsung inside. Well, double-check the warranty, and if the tube is covered, spend a little while on the phone. Dana |
#10
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Jim shedden wrote:
First, check to see if you have a warranty on the tube, read your manual carefully. I'm the type of person that likes have spares around, especially if I'm entitled to them. Dana Hi Dana, Thanks for pointing out the warranty and inspiring me to call GE. I have to say that their customer service is great. I received a new magnetron today. Excellent! I too am quite pleased with GE's customer service. Despite the hassle of finding the right person to speak to, they did very quickly do the right thing, oddly enough it's made me willing to recommend them to friends even though I had an oven die prematurely :-) Cheers, Dana |
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