Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems.

Reply
 
LinkBack Thread Tools Search this Thread Display Modes
  #1   Report Post  
Posted to sci.electronics.repair
external usenet poster
 
Posts: 818
Default Ridiculous manufacturing technique

Blimey, I have just had one of these in for repair:

http://www.native-instruments.com/en...or-kontrol-s4/


All the pots and data encoders are soldered to the PCB's as usual, and are
then fixed by the usual hex nuts to the top of the chassis.
BUT, the various top surface metal and plastic plates with all the legends
on are then GLUED over all these nuts.

The only way to remove the PCB's is to remove all these top plates, which
you can't do without severely damaging them as the glue bond is so strong.

These are obviously not designed to be repaired or serviced, unless you want
to buy a complete new set of top decal plates, which you almost certainly
can't cos these will be made in china and spares aren't available etc etc.

And these are not cheap either.


Cuh.


  #2   Report Post  
Posted to sci.electronics.repair
external usenet poster
 
Posts: 5,247
Default Ridiculous manufacturing technique

On 10/01/2014 14:36, Gareth Magennis wrote:
Blimey, I have just had one of these in for repair:

http://www.native-instruments.com/en...or-kontrol-s4/


All the pots and data encoders are soldered to the PCB's as usual, and are
then fixed by the usual hex nuts to the top of the chassis.
BUT, the various top surface metal and plastic plates with all the legends
on are then GLUED over all these nuts.

The only way to remove the PCB's is to remove all these top plates, which
you can't do without severely damaging them as the glue bond is so strong.

These are obviously not designed to be repaired or serviced, unless you want
to buy a complete new set of top decal plates, which you almost certainly
can't cos these will be made in china and spares aren't available etc etc.

And these are not cheap either.


Cuh.



does warming with hot air gun weaken the glue bond?
  #3   Report Post  
Posted to sci.electronics.repair
external usenet poster
 
Posts: 818
Default Ridiculous manufacturing technique


"N_Cook" wrote in message
...
On 10/01/2014 14:36, Gareth Magennis wrote:
Blimey, I have just had one of these in for repair:

http://www.native-instruments.com/en...or-kontrol-s4/


All the pots and data encoders are soldered to the PCB's as usual, and
are
then fixed by the usual hex nuts to the top of the chassis.
BUT, the various top surface metal and plastic plates with all the
legends
on are then GLUED over all these nuts.

The only way to remove the PCB's is to remove all these top plates, which
you can't do without severely damaging them as the glue bond is so
strong.

These are obviously not designed to be repaired or serviced, unless you
want
to buy a complete new set of top decal plates, which you almost certainly
can't cos these will be made in china and spares aren't available etc
etc.

And these are not cheap either.


Cuh.



does warming with hot air gun weaken the glue bond?



I was going to attempt that but I specifically needed to heat the area
around the 7 segment LED display which has a very thin transparent cover.

This unit is old now, and has had beer spilt in it, there is lots wrong with
it, I don't think I will be able to obtain spare parts for it, so I
abandoned the whole thing as uneconomic to repair.

The owner is going to attempt to send it back to the manufacturers.
Good luck there, mate.



Gareth.


  #4   Report Post  
Posted to sci.electronics.repair
external usenet poster
 
Posts: 1,910
Default Ridiculous manufacturing technique

N_Cook wrote:
On 10/01/2014 14:36, Gareth Magennis wrote:
Blimey, I have just had one of these in for repair:

http://www.native-instruments.com/en...or-kontrol-s4/


All the pots and data encoders are soldered to the PCB's as usual, and are
then fixed by the usual hex nuts to the top of the chassis.
BUT, the various top surface metal and plastic plates with all the legends
on are then GLUED over all these nuts.

The only way to remove the PCB's is to remove all these top plates, which
you can't do without severely damaging them as the glue bond is so strong.

These are obviously not designed to be repaired or serviced, unless you want
to buy a complete new set of top decal plates, which you almost certainly
can't cos these will be made in china and spares aren't available etc etc.

And these are not cheap either.


Cuh.



does warming with hot air gun weaken the glue bond?


sometimes drops of isopropyl alcohol will soften that weird fiber/glue
stuff they use to hold decal down with.

still seems like a ****y design, most likely just to be cheap than
anything else.

The entire of consumables for simply opening something up has always
annoyed me. At least with stuff like laptops real makers do offer the
replacement screws and screw cover kits which come with replacement parts
that require their removal.

Ending the use of lead-soft flat headed screws that will cam out after any
use would still be better.



  #5   Report Post  
Posted to sci.electronics.repair
external usenet poster
 
Posts: 5,247
Default Ridiculous manufacturing technique

On 10/01/2014 16:19, Gareth Magennis wrote:
"N_Cook" wrote in message
...
On 10/01/2014 14:36, Gareth Magennis wrote:
Blimey, I have just had one of these in for repair:

http://www.native-instruments.com/en...or-kontrol-s4/


All the pots and data encoders are soldered to the PCB's as usual, and
are
then fixed by the usual hex nuts to the top of the chassis.
BUT, the various top surface metal and plastic plates with all the
legends
on are then GLUED over all these nuts.

The only way to remove the PCB's is to remove all these top plates, which
you can't do without severely damaging them as the glue bond is so
strong.

These are obviously not designed to be repaired or serviced, unless you
want
to buy a complete new set of top decal plates, which you almost certainly
can't cos these will be made in china and spares aren't available etc
etc.

And these are not cheap either.


Cuh.



does warming with hot air gun weaken the glue bond?



I was going to attempt that but I specifically needed to heat the area
around the 7 segment LED display which has a very thin transparent cover.

This unit is old now, and has had beer spilt in it, there is lots wrong with
it, I don't think I will be able to obtain spare parts for it, so I
abandoned the whole thing as uneconomic to repair.

The owner is going to attempt to send it back to the manufacturers.
Good luck there, mate.



Gareth.



for next time , just mask off the display area or even pre-chill with
freezer spray
Reply
Thread Tools Search this Thread
Search this Thread:

Advanced Search
Display Modes

Posting Rules

Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
Ridiculous the_constructor[_2_] UK diy 4 April 8th 12 12:34 PM
This is getting ridiculous RicodJour Woodworking 12 October 18th 09 06:59 PM
OT getting ridiculous Don Stauffer Metalworking 10 September 22nd 08 07:38 AM
This is ridiculous.... ChrisCoaster Electronics Repair 23 April 19th 08 10:09 PM
This is getting ridiculous! Shopdog Woodworking 4 May 17th 06 11:30 PM


All times are GMT +1. The time now is 10:10 PM.

Powered by vBulletin® Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.
Copyright ©2004-2024 DIYbanter.
The comments are property of their posters.
 

About Us

"It's about DIY & home improvement"