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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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#1
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EDC 521 DC calibrator blowing fuses
Here's one I haven't seen before. Bought an EDC (now Krohn-hite) 521 DC
calibrator on the surplus market that was blowing fuses. There were two power supplies that seemed to be causing the problem +-150V. Turns out that there were two 22K 2W carbon comp resistors that are used as bleeders across the two 470uF filter caps. Both had changed resistance - one was about 2K, the other was 150 ohms! I've seen carbon comps drift, but never saw ones that drifted *that* far. Also, in circuits like this where they are dissipating over a watt, they usually drift high; at least in my experience... Well, after replacement it seems to be working well. May need a calibration though. |
#2
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EDC 521 DC calibrator blowing fuses
JW wrote in message
... Here's one I haven't seen before. Bought an EDC (now Krohn-hite) 521 DC calibrator on the surplus market that was blowing fuses. There were two power supplies that seemed to be causing the problem +-150V. Turns out that there were two 22K 2W carbon comp resistors that are used as bleeders across the two 470uF filter caps. Both had changed resistance - one was about 2K, the other was 150 ohms! I've seen carbon comps drift, but never saw ones that drifted *that* far. Also, in circuits like this where they are dissipating over a watt, they usually drift high; at least in my experience... Well, after replacement it seems to be working well. May need a calibration though. If you still have them , try a neat 0.5mm thick Dremmelgrinding disc cut across the middle and see if there is a gradation of resistance developed across the material , and so along the length. Just under the surface coating you may find the high conductivity path. I keep a "black museum" of such oddities , don't know if anyone else does |
#3
Posted to sci.electronics.repair,sci.electronics.equipment
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EDC 521 DC calibrator blowing fuses
"N_Cook" wrote in
: JW wrote in message ... Here's one I haven't seen before. Bought an EDC (now Krohn-hite) 521 DC calibrator on the surplus market that was blowing fuses. There were two power supplies that seemed to be causing the problem +-150V. Turns out that there were two 22K 2W carbon comp resistors that are used as bleeders across the two 470uF filter caps. Both had changed resistance - one was about 2K, the other was 150 ohms! I've seen carbon comps drift, but never saw ones that drifted *that* far. Also, in circuits like this where they are dissipating over a watt, they usually drift high; at least in my experience... Well, after replacement it seems to be working well. May need a calibration though. If you still have them , try a neat 0.5mm thick Dremmelgrinding disc cut across the middle and see if there is a gradation of resistance developed across the material , and so along the length. Just under the surface coating you may find the high conductivity path. I keep a "black museum" of such oddities , don't know if anyone else does I used to see 2W carbon comp resistors change values drastically all the time in TEK 520 and 520A vectorscopes. I believe it's heat-related. (it also might depend on how much V drop across them) They used to char the PCB even with a 1/2" standoff spacing and some even dropped off the PCB. -- Jim Yanik jyanik at localnet dot com |
#4
Posted to sci.electronics.repair,sci.electronics.equipment
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EDC 521 DC calibrator blowing fuses
You might do a dissection, as Nigel suggests, just to see what's in there..
Eyes On can sometimes clear up a lot of mystery. I have seen old resistors that were a combination of resistance wire and carbon, but your example could be something else that's interesting. -- Cheers, WB .............. "JW" wrote in message ... Here's one I haven't seen before. Bought an EDC (now Krohn-hite) 521 DC calibrator on the surplus market that was blowing fuses. There were two power supplies that seemed to be causing the problem +-150V. Turns out that there were two 22K 2W carbon comp resistors that are used as bleeders across the two 470uF filter caps. Both had changed resistance - one was about 2K, the other was 150 ohms! I've seen carbon comps drift, but never saw ones that drifted *that* far. Also, in circuits like this where they are dissipating over a watt, they usually drift high; at least in my experience... Well, after replacement it seems to be working well. May need a calibration though. |
#5
Posted to sci.electronics.repair,sci.electronics.equipment
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EDC 521 DC calibrator blowing fuses
Jim Yanik wrote:
"N_Cook" wrote in : JW wrote in message . .. Here's one I haven't seen before. Bought an EDC (now Krohn-hite) 521 DC calibrator on the surplus market that was blowing fuses. There were two power supplies that seemed to be causing the problem +-150V. Turns out that there were two 22K 2W carbon comp resistors that are used as bleeders across the two 470uF filter caps. Both had changed resistance - one was about 2K, the other was 150 ohms! I've seen carbon comps drift, but never saw ones that drifted *that* far. Also, in circuits like this where they are dissipating over a watt, they usually drift high; at least in my experience... Well, after replacement it seems to be working well. May need a calibration though. If you still have them , try a neat 0.5mm thick Dremmelgrinding disc cut across the middle and see if there is a gradation of resistance developed across the material , and so along the length. Just under the surface coating you may find the high conductivity path. I keep a "black museum" of such oddities , don't know if anyone else does I used to see 2W carbon comp resistors change values drastically all the time in TEK 520 and 520A vectorscopes. I believe it's heat-related. (it also might depend on how much V drop across them) They used to char the PCB even with a 1/2" standoff spacing and some even dropped off the PCB. Electronics isn't fun unless you have some flames, forehead contact with debris, and escaping blue smoke! Jamie |
#6
Posted to sci.electronics.repair,sci.electronics.equipment
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EDC 521 DC calibrator blowing fuses
I used to see 2W carbon comp resistors change values drastically all the
time in TEK 520 and 520A vectorscopes. I believe it's heat-related. (it also might depend on how much V drop across them) They used to char the PCB even with a 1/2" standoff spacing and some even dropped off the PCB. Sounds as if they used a bunch of recycled SWTPC Tigersaurus power amplifier PCBs to make those vectorscopes (or, possibly, a couple of recycled SWTPC designers). -- Dave Platt AE6EO Friends of Jade Warrior home page: http://www.radagast.org/jade-warrior I do _not_ wish to receive unsolicited commercial email, and I will boycott any company which has the gall to send me such ads! |
#7
Posted to sci.electronics.repair,sci.electronics.equipment
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EDC 521 DC calibrator blowing fuses
Dave Platt wrote: I used to see 2W carbon comp resistors change values drastically all the time in TEK 520 and 520A vectorscopes. I believe it's heat-related. (it also might depend on how much V drop across them) They used to char the PCB even with a 1/2" standoff spacing and some even dropped off the PCB. Sounds as if they used a bunch of recycled SWTPC Tigersaurus power amplifier PCBs to make those vectorscopes (or, possibly, a couple of recycled SWTPC designers). Bull****. Those vectorscopes were used at TV stations, where most were on 24/7. The TV stations I've seen didn't have enough cooling for the equipment racks. SWTPC crap would have burnt up in a week, or less. -- You can't fix stupid. You can't even put a band-aid on it, because it's Teflon coated. |
#8
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EDC 521 DC calibrator blowing fuses
JW wrote:
Here's one I haven't seen before. See what comes from living right, kids? 8-) there were two 22K 2W carbon comp resistors[...]used as bleeders [...]Both had changed resistance - one was about 2K, the other was 150 ohms! I've seen carbon comps drift, but never saw ones that drifted *that* far. Count yourself lucky up to that point. [...]they usually drift high; at least in my experience... Wirewounds and films age upwards; carbon comps are a crapshoot. If you had a dissipation task with outrageous peaks, carbon comps were a useful option; they took abuse[1] and mostly just smiled when others would fail. Otherwise, as this shows, they were not a great choice. .. .. [1] All that comes close these days is those thick film jobs. |
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