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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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#1
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Posted to sci.electronics.design,sci.electronics.misc,sci.electronics.repair,alt.engineering.electrical
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See no n.g. for adhesives & epoxies, so if there's a better forum for this,
just point me to it. I need an epoxy that is strong to the point of brittle. I want no flex; it has to transmit vibration as close to 100% as possible. Am I looking for a high Shore Hardness value? That's what Devcon uses in its data sheets to specify hardness. Is this something that I can achieve by changing the mix of the 2 parts? If so, what do I lose if I use more hardener? Any personal experiences with epoxies that you found to be harder than others? Thanks. FBt |
#2
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On Mar 20, 3:09*pm, Esther & Fester Bestertester
wrote: See no n.g. for adhesives & epoxies, so if there's a better forum for this, just point me to it. I need an epoxy that is strong to the point of brittle. I want no flex; it has to transmit vibration as close to 100% as possible. Am I looking for a high Shore Hardness value? That's what Devcon uses in its data sheets to specify hardness. Is this something that I can achieve by changing the mix of the 2 parts? If so, what do I lose if I use more hardener? Any personal experiences with epoxies that you found to be harder than others? Thanks. FBt For spacecraft vibration testing we use Dental cement. It's extremely non-compliant so it is good for transmitting vibration from a structure to an accelerometer. It is brittle so we remove them by just taping them with a hammer and breaking them off the surface. We first put a layer of thin tape on the surface to protect the surface. the tape does not affect the vibration response. bob |
#3
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On Thu, 20 Mar 2008 21:09:14 GMT, in sci.electronics.design Esther &
Fester Bestertester wrote: See no n.g. for adhesives & epoxies, so if there's a better forum for this, just point me to it. I need an epoxy that is strong to the point of brittle. I want no flex; it has to transmit vibration as close to 100% as possible. Am I looking for a high Shore Hardness value? That's what Devcon uses in its data sheets to specify hardness. Is this something that I can achieve by changing the mix of the 2 parts? If so, what do I lose if I use more hardener? Any personal experiences with epoxies that you found to be harder than others? Thanks. FBt try searching for sci.engr.chem or sci.engr.* martin |
#4
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Esther & Fester Bestertester wrote:
See no n.g. for adhesives & epoxies, so if there's a better forum for this, just point me to it. I need an epoxy that is strong to the point of brittle. I want no flex; it has to transmit vibration as close to 100% as possible. Am I looking for a high Shore Hardness value? That's what Devcon uses in its data sheets to specify hardness. Is this something that I can achieve by changing the mix of the 2 parts? If so, what do I lose if I use more hardener? Any personal experiences with epoxies that you found to be harder than others? Filled epoxies (loaded with various mineral and glass bits) are much more rigid than plain epoxy. But if you start with a slow cure epoxy (30 minute versus 5 minute) the epoxy, itself will also be a lot harder. Glass micro spheres are a good filler if you want to lower the density, and glass micro beads or aluminum oxide if you want to raise it. Even adding talcum powder adds to the rigidity, but the gas bubbles it entrains lowers it (foams are less rigid than solids of the same material), so vacuum degassing increases the rigidity. A very rigid mineral filled epoxy is Hysol 1C: http://www.gluguru.com/Hysol%20Data%20Sheets/1C.htm A slighter harder aluminum filled formula is Hysol 9434: http://www.gluguru.com/Hysol%20Data%20Sheets/9434.htm But they make lots of variations: http://www.gluguru.com/HyEpSelecGuide.htm -- Regards, John Popelish |
#5
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Any personal experiences with epoxies that you found to be harder than
others? I cannot suggest a harder epoxy but you pressed a sensitive button on me so here I go. Many years ago (1991, to be precise) I opted to epoxy-fill my first 5kV coils I did for my then employer in Cologne, Germany. I used no multiplier, straight flyback @ 5kV; about 1000 windings on an RM8 core, winding and insulation layers being an art of their own. I located some very liquid epoxy meant for that purpose, then the whole module went filled, using vacuum to make sure there were no cavities. Everything worked fine, the filling was perfect - I got asked how come the space between the *windinds* was not filled (0.05 wire, mylar foil between each layer) by my then employer... Some years later I had founded TGI in Bulgaria and did the first HV source making the coil more or less the same. However, I used off-the-shelf epoxy; it did not get as hard (although it was by far not as liquid before hardening), and after some warmup it began to conduct just enough to make the thing noisy... I wasted more than one coil (wound with a lot of work) until I got what was going on, I spent days if not weeks on that nightmare... Eventually I learned I needed no filling at all, just a few drops of melted silicon at the right spots did the job (still does) quite well. And on another occasion I had a guy from a detector repairshop in Sofia use the same effect trying to cheat on me... The HPGe gamma detectors are very sensitive things, the front FET is cooled to -90C or so for lowest noise. The bias is a few kV (3.5 in that case), and the HV input is filtered through a 1Gohm/0.47uF group. Well, he had had the detector in his hands to "check it" for me and had put a stripe of such epoxid along the resistor between its pins... (The resistor is a rectangle, say 20x5mm, 1mm thick). After some warmup - the preamp consumes not so little, they have not changed its design for 20 years - the detector begins to behave like when it needs repair. Well he did not get it for repair because I looked and discovered what he had done and cleaned the mess up -and the detector worked fine. A few years later he got the same detector in his hands directly from customers and did the same, this time he had added a stripe across the capacitor, though, and had scratched the paint of the resistor between the pins. Mind you, I had told him I knew what he had done the first time and he had done it again. I guess the epoxy must have had braindamaging effect as well.... (and I had refused to believe other people telling me he was sabotaging detectors before I got burned, the epoxy must have worked on my brain as well - perhaps while dealing with my coils... :-). Dimiter ------------------------------------------------------ Dimiter Popoff Transgalactic Instruments http://www.tgi-sci.com ------------------------------------------------------ http://www.flickr.com/photos/didi_tg...7600228621276/ Esther & Fester Bestertester wrote: See no n.g. for adhesives & epoxies, so if there's a better forum for this, just point me to it. I need an epoxy that is strong to the point of brittle. I want no flex; it has to transmit vibration as close to 100% as possible. Am I looking for a high Shore Hardness value? That's what Devcon uses in its data sheets to specify hardness. Is this something that I can achieve by changing the mix of the 2 parts? If so, what do I lose if I use more hardener? Any personal experiences with epoxies that you found to be harder than others? Thanks. FBt |
#6
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I need an epoxy that is strong to the point of brittle. I want no flex; it
has to transmit vibration as close to 100% as possible. Sounds to me as if you're actually looking for stiffness, not necessarily strength? I think you'd want to look for (or make) a filled epoxy. A high-strength epoxy which is loaded up with (e.g.) chopped or milled fiberglass would be very stiff. -- Dave Platt AE6EO Friends of Jade Warrior home page: http://www.radagast.org/jade-warrior I do _not_ wish to receive unsolicited commercial email, and I will boycott any company which has the gall to send me such ads! |
#7
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![]() "Esther & Fester Bestertester" wrote in message obal.net... See no n.g. for adhesives & epoxies, so if there's a better forum for this, just point me to it. I need an epoxy that is strong to the point of brittle. I want no flex; it has to transmit vibration as close to 100% as possible. Am I looking for a high Shore Hardness value? That's what Devcon uses in its data sheets to specify hardness. Is this something that I can achieve by changing the mix of the 2 parts? If so, what do I lose if I use more hardener? Any personal experiences with epoxies that you found to be harder than others? Thanks. FBt If you can afford it, Araldite 2014. 4-6 hrs grab, 24hr set.It's a grey paste two part.- |
#8
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![]() "TT_Man" wrote in message ... "Esther & Fester Bestertester" wrote in message obal.net... See no n.g. for adhesives & epoxies, so if there's a better forum for this, just point me to it. I need an epoxy that is strong to the point of brittle. I want no flex; it has to transmit vibration as close to 100% as possible. Am I looking for a high Shore Hardness value? That's what Devcon uses in its data sheets to specify hardness. Is this something that I can achieve by changing the mix of the 2 parts? If so, what do I lose if I use more hardener? Any personal experiences with epoxies that you found to be harder than others? Thanks. FBt If you can afford it, Araldite 2014. 4-6 hrs grab, 24hr set.It's a grey paste two part.- I like Araldite 10, fast cure, 10 minutes to set, 1hr cure. The last time I ordered it it came as Huntsman 10. You should be able to find a spec. sheet online. Huntsman Advanced Materials Americas Inc. 4917 Dawn Ave. East Lansing Mi. 48823-5691 517-351-5900 Mike |
#9
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Posted to sci.electronics.design,sci.electronics.misc,sci.electronics.repair,alt.engineering.electrical
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On Thu, 20 Mar 2008 21:09:14 +0000, Esther & Fester Bestertester wrote:
See no n.g. for adhesives & epoxies, so if there's a better forum for this, just point me to it. I need an epoxy that is strong to the point of brittle. I want no flex; it has to transmit vibration as close to 100% as possible. Am I looking for a high Shore Hardness value? That's what Devcon uses in its data sheets to specify hardness. Is this something that I can achieve by changing the mix of the 2 parts? If so, what do I lose if I use more hardener? Any personal experiences with epoxies that you found to be harder than others? Thanks. FBt sci.materials is good. Al |
#10
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![]() "Esther & Fester Bestertester" wrote in message obal.net... See no n.g. for adhesives & epoxies, so if there's a better forum for this, just point me to it. I need an epoxy that is strong to the point of brittle. I want no flex; it has to transmit vibration as close to 100% as possible. Am I looking for a high Shore Hardness value? That's what Devcon uses in its data sheets to specify hardness. Is this something that I can achieve by changing the mix of the 2 parts? If so, what do I lose if I use more hardener? Any personal experiences with epoxies that you found to be harder than others? Thanks. FBt If you have been letting it cure at room temperature, try about 15 minutes at 160 F or so. It will get a lot harder. Tam |
#11
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If you have been letting it cure at room temperature, try about 15 minutes
at 160 F or so. It will get a lot harder. Tam Does it matter when the heat is applied? Right away? Or after it seems to have cured as much as it is going to at room temp? |
#12
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![]() "Esther & Fester Bestertester" wrote in message obal.net... If you have been letting it cure at room temperature, try about 15 minutes at 160 F or so. It will get a lot harder. Tam Does it matter when the heat is applied? Right away? Or after it seems to have cured as much as it is going to at room temp? I have been waiting a few minutes until the epoxy is no longer runny. I turn the oven on to 200, but turn it off before it reaches temperature. Have also used a heat gun on something that was part of a large stationary object (toilet). I haven't bothered, but this information should be available from the manufacturer. Tam |
#13
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hand held hair dryers work fine
let epxy cure to near solid, then heat else it will reliquify and run with gravity, messy!! my work once required magnets to be epoxied to core pieces in meter movements, they went thru ovens after primary cure for abt 15 minutes at 200 deg F that was before engneering started using cryanoacrylite type adhesives, they seemed much better and harder with less work time, never had a release either. preparation is key to good results cryo is avail in gel or near gooy form Loctite corporation has tons of alternatives available "Tam" wrote in message . .. "Esther & Fester Bestertester" wrote in message obal.net... If you have been letting it cure at room temperature, try about 15 minutes at 160 F or so. It will get a lot harder. Tam Does it matter when the heat is applied? Right away? Or after it seems to have cured as much as it is going to at room temp? I have been waiting a few minutes until the epoxy is no longer runny. I turn the oven on to 200, but turn it off before it reaches temperature. Have also used a heat gun on something that was part of a large stationary object (toilet). I haven't bothered, but this information should be available from the manufacturer. Tam |
#14
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for epoxies available over the counter ( not commercial specialty) most are
two part resin based, to be mixed like a liquid initially this appeals to small , unique and one time fixes. thin applications are ideal, as most ofthese areNOT meant to be filler types, unless specificcaly stated thin narrow space between parts creates incredible strength when properly epoxied, never 'rely' on the epoxy to become strong like the materials you are joining except someepoxy may be actualy stronger,, then you just end up breakin the fixed part in some other place when it is used badly agaon! filled and putty type epoxies , granted they do not 'run' when applied. technically diferent formulations silicone sealants when cured wil offer high strength when used correctly ( thin, well prepared) acrylic based fillers provide similar opportuinites. polymers come in many shades of performance and coloration, dont get hung upon 'the same old thing', the chemists are busy as we sit on asses typing ................................... "MakeNoAttemptToAdjustYourSet" wrote in message ... On Sun, 23 Mar 2008 20:15:46 GMT, "HapticZ" wrote: else it will reliquify and run with gravity, messy!! Wrong. There are plenty of epoxies that stay right where they are put. Not only that, but capillary attraction will hold most in place. Also, the extremely high temp a hair dryer or heat gun puts out is too much. It needs to be in an oven at a known temperature to cure correctly. |
#15
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On Thu, 20 Mar 2008 21:09:14 GMT, Esther & Fester Bestertester
wrote: :See no n.g. for adhesives & epoxies, so if there's a better forum for this, :just point me to it. : :I need an epoxy that is strong to the point of brittle. I want no flex; it :has to transmit vibration as close to 100% as possible. : :Am I looking for a high Shore Hardness value? That's what Devcon uses in its :data sheets to specify hardness. : :Is this something that I can achieve by changing the mix of the 2 parts? If :so, what do I lose if I use more hardener? : :Any personal experiences with epoxies that you found to be harder than ![]() : :Thanks. :FBt Devcon specialise in making epoxy materials for repairs to machinery. For example their Titanium Putty http://www.devcon.com/techinfo/124.pdf is specified for repairs to machinery where the repair requires a machined finish. This must be extremely hard material when cured. There are single component epoxies used in IC fabrication which have 94D hardness ie. ME-430 http://emeigroup.com/pdf/EMHP%20Eng_3.pdf |
#16
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On Thu, 20 Mar 2008 21:09:14 GMT, Esther & Fester Bestertester
wrote: See no n.g. for adhesives & epoxies, so if there's a better forum for this, just point me to it. I need an epoxy that is strong to the point of brittle. I want no flex; it has to transmit vibration as close to 100% as possible. Am I looking for a high Shore Hardness value? That's what Devcon uses in its data sheets to specify hardness. Is this something that I can achieve by changing the mix of the 2 parts? If so, what do I lose if I use more hardener? Any personal experiences with epoxies that you found to be harder than others? Thanks. FBt Dunno if it's tough enough but I use GR epoxy glue from Industrial Formulations. 24 hour cure. (Sometimes a pita.) Here in BC. http://www.indform.com/ "We have an epoxy system for almost any project". Really?? :P All I know is that GR epoxy has less flex than Lepage 2 page epoxy (dual syringe) I got from the hardware store. D from BC British Columbia Canada |
#18
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To those who offer help even to the misguided, thank you for the benefit of
your knowledge. To those who offer directions to the appropriate forum, thanks for the (index) finger. :-) FBtf |
#19
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Posted to sci.electronics.design,sci.electronics.misc,sci.electronics.repair,alt.engineering.electrical
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Esther & Fester Bestertester wrote:
See no n.g. for adhesives & epoxies, so if there's a better forum for this, just point me to it. I need an epoxy that is strong to the point of brittle. I want no flex; it has to transmit vibration as close to 100% as possible. Am I looking for a high Shore Hardness value? That's what Devcon uses in its data sheets to specify hardness. Is this something that I can achieve by changing the mix of the 2 parts? If so, what do I lose if I use more hardener? Any personal experiences with epoxies that you found to be harder than others? Thanks. FBt sci.polymers or sci.materials might be a better bet. There are two general ways you can make a given epoxy harder: bake it (an hour at 100C does wonders) or put filler in it. If you're bonding hard materials, you might want to use a glass bead filler. When you squeeze the bondline down, the spheres contact the surface, and as the epoxy shrinks (1% or so), it applies a preload to the glass/substrate interfaces. That's a pretty stiff joint. If you're trying to do something in shear, e.g. attach a strain gauge, glue is not your friend at all. You might be better off using solder or indium bonding or something like that. Cheers, Phil Hobbs |
#20
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On Mar 20, 1:09*pm, Esther & Fester Bestertester
wrote: See no n.g. for adhesives & epoxies, so if there's a better forum for this, just point me to it. I need an epoxy that is strong to the point of brittle. I want no flex; it has to transmit vibration as close to 100% as possible. Am I looking for a high Shore Hardness value? That's what Devcon uses in its data sheets to specify hardness. Is this something that I can achieve by changing the mix of the 2 parts? If so, what do I lose if I use more hardener? Any personal experiences with epoxies that you found to be harder than others? Thanks. FBt Rubinno cement made by Singer Kearfott in the 70's was used on guidance systems for the Sram missile, PC3, and A7 navey fighter jets. It is the best there is. |
#21
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Rubinno cement
Google turns up zero hits. Is the correct spelling? Any web references you can give? Thanks, FBt |
#22
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On Mar 21, 10:36*am, Esther & Fester Bestertester
wrote: Rubinno cement Google turns up zero hits. Is the correct spelling? Any web references you can give? Thanks, FBt Try: Kearfott Guidance & Navigation Corporation 1150 McBride Avenue Little Falls, New Jersey 07424-2500, USA |
#23
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It is probably $50 a quart. Minimum.
But that doesn't help me know *where*. FBt |
#24
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Gerald Newton wrote:
On Mar 20, 1:09 pm, Esther & Fester Bestertester wrote: See no n.g. for adhesives & epoxies, so if there's a better forum for this, just point me to it. I need an epoxy that is strong to the point of brittle. I want no flex; it has to transmit vibration as close to 100% as possible. Am I looking for a high Shore Hardness value? That's what Devcon uses in its data sheets to specify hardness. Is this something that I can achieve by changing the mix of the 2 parts? If so, what do I lose if I use more hardener? Any personal experiences with epoxies that you found to be harder than others? Thanks. FBt Rubinno cement made by Singer Kearfott in the 70's was used on guidance systems for the Sram missile, PC3, and A7 navey fighter jets. It is the best there is. What exactly was it used for? For securing components in a high vibration environment, that might damp the vibrations that the OP wants to transmit. -- Paul Hovnanian ------------------------------------------------------------------ During the next two hours, the system will be going up and down several times, often with lin~po_~{po ~poz~ppo\~{ o n~po_~{o[po ~y oodsou#w4ko |
#25
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Look on the web for, Aluma Lead.I used to use Aluma Lead for doing auto
body repair work.Also, J B Weld might work for you. www.jbweld.com cuhulin |
#26
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Esther & Fester Bestertester wrote:
See no n.g. for adhesives & epoxies, so if there's a better forum for this, just point me to it. I need an epoxy that is strong to the point of brittle. I want no flex; it has to transmit vibration as close to 100% as possible. Am I looking for a high Shore Hardness value? That's what Devcon uses in its data sheets to specify hardness. I believe that (Shore) is a measure of resistance to indentation. In other words, pressure. You might need something else, depending on which direction the vibration is acting with respect to the surface. A pressure wave will result in both pressure and tensile stresses on the adhesive. A shear wave will result in (duh) shear stresses. In addition, you need to define what you mean by 'transmit vibration'. I'm not a mechanical guy, but I'd be willing to bet that the problem of maximizing mechanical energy transmission is analogous to that of maximizing electromagnetic energy transmission. That is: It is optimal when the impedance (modulus of elasticity?) is closely matched and energy reflection is minimized. The strength of the adhesive only becomes important if the amplitude of the vibration approaches the strength limit of the bond. This appears to be the sort of problems that people designing sonar transducers have to deal with. -- Paul Hovnanian ------------------------------------------------------------------ What if no one ever asked a hypothetical question? |
#27
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Paul Hovnanian P.E. wrote:
The strength of the adhesive only becomes important if the amplitude of the vibration approaches the strength limit of the bond. This appears to be the sort of problems that people designing sonar transducers have to deal with. I saw something on Blue Whales the other day that mentioned they are the loudest creature. I looked it up and the figure is 188dB (like being next to a rocket) ....and there is great controversy about SONAR use because it is thought (due to weird behavior like healthy-appearing specimens beaching themselves) that it is so loud that it damages the hearing of whales. |
#28
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On 3ÔÂ21ÈÕ, ÉÏÎç5ʱ09·Ö, Esther & Fester Bestertester
wrote: See no n.g. for adhesives & epoxies, so if there's a better forum for this, just point me to it. I need an epoxy that is strong to the point of brittle. I want no flex; it has to transmit vibration as close to 100% as possible. Am I looking for a high Shore Hardness value? That's what Devcon uses in its data sheets to specify hardness. Is this something that I can achieve by changing the mix of the 2 parts? If so, what do I lose if I use more hardener? Any personal experiences with epoxies that you found to be harder than others? Thanks. FBt Do you want access to China's massive pool of electronic manufacturers... but lack the time to contact suppliers, negotiate contracts, arrange shipping or monitor product quality? Don't worry - Let seriouswholesale deal with all that for you. *Check out the huge range of Gadgets, MP3 / MP4 Players, Car DVD / Audio, and Computer Accessories now by visiting the online wholesale catalog at seriouswholesale. com You'll have peace of mind thanks to the seriouswholesale Quality Control, 12-month Warranty on all products, and easy secure payment by credit card through Paypal. Selling on eBay or your own online store? Send products direct from our warehouse to your customers using our unique drop-shipping service. You can profit by selling hundreds of different products, without holding any of your own inventory! Any questions you have will be answered by the seriouswholesale English-speaking customer support team... Their aim is to make your China electronics importing business easier to run than ever before. Welcome to http://www.seriouswholesale.com. seriouswholesale - Buy from the source, profit without the hassle. - 12 Months Warranty - No minimum order restrictions - Drop-shipping with no additional fee - Pay by safely by PayPal seriouswholesale Wholesale Co., Ltd.: Chinas original and best online electronics wholesaler & drop-shipper: seriouswholesale. com |
#29
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On 3ÔÂ21ÈÕ, ÉÏÎç5ʱ09·Ö, Esther & Fester Bestertester
wrote: See no n.g. for adhesives & epoxies, so if there's a better forum for this, just point me to it. I need an epoxy that is strong to the point of brittle. I want no flex; it has to transmit vibration as close to 100% as possible. Am I looking for a high Shore Hardness value? That's what Devcon uses in its data sheets to specify hardness. Is this something that I can achieve by changing the mix of the 2 parts? If so, what do I lose if I use more hardener? Any personal experiences with epoxies that you found to be harder than others? Thanks. FBt Do you want access to China's massive pool of electronic manufacturers... but lack the time to contact suppliers, negotiate contracts, arrange shipping or monitor product quality? Don't worry - Let seriouswholesale deal with all that for you. *Check out the huge range of Gadgets, MP3 / MP4 Players, Car DVD / Audio, and Computer Accessories now by visiting the online wholesale catalog at seriouswholesale. com You'll have peace of mind thanks to the seriouswholesale Quality Control, 12-month Warranty on all products, and easy secure payment by credit card through Paypal. Selling on eBay or your own online store? Send products direct from our warehouse to your customers using our unique drop-shipping service. You can profit by selling hundreds of different products, without holding any of your own inventory! Any questions you have will be answered by the seriouswholesale English-speaking customer support team... Their aim is to make your China electronics importing business easier to run than ever before. Welcome to http://www.seriouswholesale.com. seriouswholesale - Buy from the source, profit without the hassle. - 12 Months Warranty - No minimum order restrictions - Drop-shipping with no additional fee - Pay by safely by PayPal seriouswholesale Wholesale Co., Ltd.: Chinas original and best online electronics wholesaler & drop-shipper: seriouswholesale. com |
#30
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Posted to sci.electronics.design,sci.electronics.misc,sci.electronics.repair,alt.engineering.electrical
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"The Last Mimsy" wrote in message
... Which, would oddly meat your needs. Don't let your meat loaf ;-) Tim -- Deep Fryer: A very philosophical monk. Website @ http://webpages.charter.net/dawill/tmoranwms |
#31
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Posted to sci.electronics.design,sci.electronics.misc,sci.electronics.repair,alt.engineering.electrical
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On Thu, 20 Mar 2008 16:19:07 -0700, The Last Mimsy wrote:
On Thu, 20 Mar 2008 21:09:14 GMT, Esther & Fester Bestertester See no n.g. for adhesives & epoxies, so if there's a better forum for this, just point me to it. I need an epoxy that is strong to the point of brittle. I want no flex; it has to transmit vibration as close to 100% as possible. Am I looking for a high Shore Hardness value? That's what Devcon uses in its data sheets to specify hardness. Is this something that I can achieve by changing the mix of the 2 parts? If so, what do I lose if I use more hardener? Any personal experiences with epoxies that you found to be harder than others? With the way you worded this, it would seem that a technical response would go right over your head. Epoxy mix ratios are NEVER meant to be altered. You need to find an epoxy that matches your needs. The only time I ever saw mix ratio ranges to alter behavior, it was with an epoxy branded as "stycast". Which, would oddly meat your needs. It will not likely be cheap, however. Just FYI, when I was a kid, my Dad (RIP) got a two-bottle set of one of the first epoxies, and its instructions gave one ratio for a rigid bond, and another for "flexible". I haven't seen anything like that lately, probably because so few people would have the right measuring stuff. :-) Thanks, Rich |
#32
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Posted to sci.electronics.design,sci.electronics.misc,sci.electronics.repair,alt.engineering.electrical
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On Mon, 24 Mar 2008 19:27:09 -0700, The Last Mimsy
wrote: On Tue, 25 Mar 2008 01:40:00 GMT, Rich Grise wrote: On Thu, 20 Mar 2008 16:19:07 -0700, The Last Mimsy wrote: On Thu, 20 Mar 2008 21:09:14 GMT, Esther & Fester Bestertester See no n.g. for adhesives & epoxies, so if there's a better forum for this, just point me to it. I need an epoxy that is strong to the point of brittle. I want no flex; it has to transmit vibration as close to 100% as possible. Am I looking for a high Shore Hardness value? That's what Devcon uses in its data sheets to specify hardness. Is this something that I can achieve by changing the mix of the 2 parts? If so, what do I lose if I use more hardener? Any personal experiences with epoxies that you found to be harder than others? With the way you worded this, it would seem that a technical response would go right over your head. Epoxy mix ratios are NEVER meant to be altered. You need to find an epoxy that matches your needs. The only time I ever saw mix ratio ranges to alter behavior, it was with an epoxy branded as "stycast". Which, would oddly meat your needs. It will not likely be cheap, however. Just FYI, when I was a kid, my Dad (RIP) got a two-bottle set of one of the first epoxies, and its instructions gave one ratio for a rigid bond, and another for "flexible". I haven't seen anything like that lately, probably because so few people would have the right measuring stuff. :-) Thanks, Rich There are some epoxies that give different characteristics with a different mix ratio, but not many, and NONE of those that do not should be manipulated in such a way. Curious, I have been using epoxies for more than 40 years and have read many articles on epoxies in for instance Adhesives and Sealants magazine, and I have never once seen or heard of any epoxy whose properties do not depend on mix ratio; although in many cases exact mix ratio is not critical. The "stycast" I mentioned has about four different hardening schedules, and uses about three different hardening medias. All yield differing results for heat resistance, high temp softening after cure, etc. When it is several grams of base media, and a few drops of "hardener", I call it barely qualified to be called epoxy. When the mix is closer to 50 50, one will find it is more stringently adhered to as both constituents are critical to the finished medium. Some mixes have to be accurate to within 0.1 grams or 0.1%. "Epoxy" is not an adhesive, it is a family of adhesives that includes many different specific chemistries. All high strength epoxies are multi-functional, that is, they are a blend of two or more of the basic epoxy chemistries. In any critical application it is foolish not to discuss your specific requirements with one or more epoxy formulators to obtain a blend closely optimized to your needs, and then to qualify the materials and application process with testing. Master Bond is one supplier of specialty epoxies with good tech support. On the other hand, for hobby applications, you can get good variation in hardness with mix ratio with any nominally 5:1 ratio marine epoxy. These epoxies are normally available with slow or fast hardeners in order to allow reasonable working time in cool (use fast hardener) to hot (use slow hardener) conditions. More hardener results in more flexibility with lower strength and hardness. I mostly use "The West System" with pump dispensers for easy measurement - one stroke of each is 5:1, for small amounts I count drops. With the addition of fumed silica (available from the same marine suppliers as the epoxy) it can be thickened into a non-running paste very easily, or with the addition of fine wood dust as a filler you can make epoxy foam. BTW, by far the most common reason for lower than normal strength epoxy is inadequate mixing, especially in the filled, pasty formulations. It is best to consider the point where the epoxy appears to be completely mixed to be the half way point in mixing. If you actually measure the strength or hardness of the cured epoxy the additional mixing will almost always result in better and more consistent properties. |
#33
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Posted to sci.electronics.design,sci.electronics.misc,sci.electronics.repair,alt.engineering.electrical
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![]() "The Last Mimsy" wrote in message ... On Tue, 25 Mar 2008 15:49:55 GMT, Glen Walpert wrote: All high strength epoxies are multi-functional, that is, they are a blend of two or more of the basic epoxy chemistries. Two. Epoxy, by definition is a two part mix. You're talking about different things. Epoxy is a two part mix when you buy it, but that doesn't mean that each part is not made of multiple compounds mixed inmanufacture. |
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