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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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#1
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Does anyone anywhere have a spare head set for a Weller DS900 desoldering
station, that they would be prepared to part with? Failing that, a complete iron, or failing that, anyone have a local parts supplier that's still got a replacement head set or complete iron in stock, that could be shipped to the UK. Seems that they have stopped manufacturing parts, which is a bit of a bummer as mine was very expensive when new, and has given stirling service up until now. The vacuum pump and power unit are still functioning perfectly, so it seems a shame to have to junk it for a spare part ... Arfa |
#2
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Arfa Daily wrote:
Does anyone anywhere have a spare head set for a Weller DS900 desoldering station, that they would be prepared to part with? Failing that, a complete iron, or failing that, anyone have a local parts supplier that's still got a replacement head set or complete iron in stock, that could be shipped to the UK. Seems that they have stopped manufacturing parts, which is a bit of a bummer as mine was very expensive when new, and has given stirling service up until now. The vacuum pump and power unit are still functioning perfectly, so it seems a shame to have to junk it for a spare part ... Arfa The DS900 was a UK model, is it the same as the US version DS600? parts are still available for that model. Theres a DS600 on Ebay see if its the same : Auction #180222845995 or theres a head for the DS600 http://www.testequipmentdepot.com/we...ring_heads.htm |
#3
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![]() "John" wrote in message .. . Arfa Daily wrote: Does anyone anywhere have a spare head set for a Weller DS900 desoldering station, that they would be prepared to part with? Failing that, a complete iron, or failing that, anyone have a local parts supplier that's still got a replacement head set or complete iron in stock, that could be shipped to the UK. Seems that they have stopped manufacturing parts, which is a bit of a bummer as mine was very expensive when new, and has given stirling service up until now. The vacuum pump and power unit are still functioning perfectly, so it seems a shame to have to junk it for a spare part ... Arfa The DS900 was a UK model, is it the same as the US version DS600? parts are still available for that model. Theres a DS600 on Ebay see if its the same : Auction #180222845995 or theres a head for the DS600 http://www.testequipmentdepot.com/we...ring_heads.htm Hmmm. Kinda hard to say. The DS900's desoldering tool was based on the standard TCP series 45 watt (later 50 watt) magnastat controlled iron. The headset shown certainly looks 'right' although not quite the same. Looks more like the headset fitted to the later electronically controlled irons such as the DSX80. Looking at the exploded view for the DS600, it looks like it has a magnastat switch in it, so it may well be that this also uses a TCP series iron, in which case, I see no reason why that headset would not work with my DS900. The whole trick to the magnastat system working, is that the 'slug' of metal behind the nozzle attachment boss, which mechanically interfaces with the end of the element tube to couple heat into the nozzle, has to be made of a magnetic material. It occurs to me that the later irons that use the same basic format, but have a sensor 'down the barrel' for the electronic control system, have no requirement for the coupling slug to be magnetic, so it might not be. If you look at a magnastat tip, it is actually almost all copper, but has a steel insert fitted at the back, to make it magnetic to the magnet in the 'stat switch. Also, the 'sleeve' of that headset would have to fit over the standard 50 watt TCP series element tube, and be the right length to screw onto the thread at the bottom. So I guess the next question is, can any owner of a DS600, tell me if it *is* based on a TCP series magnastat controlled iron ? Looking at the latest Weller desoldering stations, it would seem that the bulk of the extortionate cost lies in the base station, so if I can't get my existing setup repaired, I might next consider just buying a DSX80 iron, and modifying my base unit to incorporate an electronic temperature control. I can then continue to use the vacuum pump on the new iron. I don't suppose anyone has any schematics for any Weller temperature control boards, do they ? Arfa |
#4
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In article ,
"Arfa Daily" wrote: Does anyone anywhere have a spare head set for a Weller DS900 desoldering station, that they would be prepared to part with? Failing that, a complete iron, or failing that, anyone have a local parts supplier that's still got a replacement head set or complete iron in stock, that could be shipped to the UK. Seems that they have stopped manufacturing parts, which is a bit of a bummer as mine was very expensive when new, and has given stirling service up until now. The vacuum pump and power unit are still functioning perfectly, so it seems a shame to have to junk it for a spare part ... Arfa Two for one on UK ebay right now. One working, one for parts... |
#5
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![]() "Smitty Two" wrote in message news ![]() In article , "Arfa Daily" wrote: Does anyone anywhere have a spare head set for a Weller DS900 desoldering station, that they would be prepared to part with? Failing that, a complete iron, or failing that, anyone have a local parts supplier that's still got a replacement head set or complete iron in stock, that could be shipped to the UK. Seems that they have stopped manufacturing parts, which is a bit of a bummer as mine was very expensive when new, and has given stirling service up until now. The vacuum pump and power unit are still functioning perfectly, so it seems a shame to have to junk it for a spare part ... Arfa Two for one on UK ebay right now. One working, one for parts... Hey Smitty Do you have an auction number or direct link reference for that please ? I have spent hours trawling eBay UK looking for anything DS900 related, without any success at all. I even have a watch on for anything DS900 related. Just as a matter of interest, what search string did you use to come up with your find ? Thanks Arfa |
#6
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Arfa Daily wrote:
"Smitty Two" wrote in message news ![]() Two for one on UK ebay right now. One working, one for parts... Hey Smitty Do you have an auction number or direct link reference for that please ? I have spent hours trawling eBay UK looking for anything DS900 related, without any success at all. I even have a watch on for anything DS900 related. Just as a matter of interest, what search string did you use to come up with your find ? Thanks Arfa I believe this is the ebay item in question: http://cgi.ebay.co.uk/ws/eBayISAPI.d...m=220210638469 -- Tim Phipps replace "invalid" with "uk" to reply by email |
#7
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In article ,
Tim Phipps wrote: Arfa Daily wrote: "Smitty Two" wrote in message news ![]() Two for one on UK ebay right now. One working, one for parts... Hey Smitty Do you have an auction number or direct link reference for that please ? I have spent hours trawling eBay UK looking for anything DS900 related, without any success at all. I even have a watch on for anything DS900 related. Just as a matter of interest, what search string did you use to come up with your find ? Thanks Arfa I believe this is the ebay item in question: http://cgi.ebay.co.uk/ws/eBayISAPI.d...m=220210638469 There you go, Arfa. Beware the steep shipping cost. I didn't find it by searching ebay, I found it by googling Weller DS900. 8th hit. So I don't know why it escaped your search. Tim? How'd you get it? |
#8
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Smitty Two wrote:
I believe this is the ebay item in question: http://cgi.ebay.co.uk/ws/eBayISAPI.d...m=220210638469 There you go, Arfa. Beware the steep shipping cost. I didn't find it by searching ebay, I found it by googling Weller DS900. 8th hit. So I don't know why it escaped your search. Tim? How'd you get it? Out of curiosity I thought I'd try. When DS900 didn't produce anything I just used the keywords 'Weller' and 'station'. The reason Arfa didn't find it on an ebay search is that the seller has put a space between DS and 900. -- Tim Phipps replace "invalid" with "uk" to reply by email |
#9
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Arfa Daily wrote in message
... Does anyone anywhere have a spare head set for a Weller DS900 desoldering station, that they would be prepared to part with? Failing that, a complete iron, or failing that, anyone have a local parts supplier that's still got a replacement head set or complete iron in stock, that could be shipped to the UK. Seems that they have stopped manufacturing parts, which is a bit of a bummer as mine was very expensive when new, and has given stirling service up until now. The vacuum pump and power unit are still functioning perfectly, so it seems a shame to have to junk it for a spare part ... Arfa What exactly is wrong with your one, or are you just after a spare? I have a collection of new spare internal parts for assorted desolderers , from a production company spares store sell off, but they only have stock numbers on plain bags that I cannot relate to any maker let alone model. No complete heads -- Diverse Devices, Southampton, England electronic hints and repair briefs , schematics/manuals list on http://home.graffiti.net/diverse:graffiti.net/ |
#10
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![]() "N Cook" wrote in message ... Arfa Daily wrote in message ... Does anyone anywhere have a spare head set for a Weller DS900 desoldering station, that they would be prepared to part with? Failing that, a complete iron, or failing that, anyone have a local parts supplier that's still got a replacement head set or complete iron in stock, that could be shipped to the UK. Seems that they have stopped manufacturing parts, which is a bit of a bummer as mine was very expensive when new, and has given stirling service up until now. The vacuum pump and power unit are still functioning perfectly, so it seems a shame to have to junk it for a spare part ... Arfa What exactly is wrong with your one, or are you just after a spare? I have a collection of new spare internal parts for assorted desolderers , from a production company spares store sell off, but they only have stock numbers on plain bags that I cannot relate to any maker let alone model. No complete heads Unfortunately, a complete head is needed. Initially, the element failed, so I got a new one - standard magnastat controlled 24v 50 watt type. When I came to fit it, the slug that slides inside the element tube to couple the heat into the tip holder boss, had seized into the element. I have never had that before, despite owning this station for many years, and having had to renew the element on several occasions. Despite attempts to carefully get it to come free, it resisted, and eventually sheared off in the old element tube, leaving just a stub (that in theory you can't even get at due to it being down inside the securing tube that slides over the element, and is rolled over at the bottom) that could not be used to couple in heat from the new element. I have, with a bit of brute force and carefull snipping, managed to get at it, and have straightened off the broken stub, and drilled and tapped it. Likewise, I have removed the coupling slug, complete with its magnetic insert at the back for the mag switch, and similarly drilled and tapped it. I have then joined the two together with a brass M4 screw with the head sawn off. It works, but is less than ideal. It's not quite as strong in use as it was, and the thermal inertia is not quite as good ... Arfa |
#11
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Arfa Daily wrote in message
... "N Cook" wrote in message ... Arfa Daily wrote in message ... Does anyone anywhere have a spare head set for a Weller DS900 desoldering station, that they would be prepared to part with? Failing that, a complete iron, or failing that, anyone have a local parts supplier that's still got a replacement head set or complete iron in stock, that could be shipped to the UK. Seems that they have stopped manufacturing parts, which is a bit of a bummer as mine was very expensive when new, and has given stirling service up until now. The vacuum pump and power unit are still functioning perfectly, so it seems a shame to have to junk it for a spare part ... Arfa What exactly is wrong with your one, or are you just after a spare? I have a collection of new spare internal parts for assorted desolderers , from a production company spares store sell off, but they only have stock numbers on plain bags that I cannot relate to any maker let alone model. No complete heads Unfortunately, a complete head is needed. Initially, the element failed, so I got a new one - standard magnastat controlled 24v 50 watt type. When I came to fit it, the slug that slides inside the element tube to couple the heat into the tip holder boss, had seized into the element. I have never had that before, despite owning this station for many years, and having had to renew the element on several occasions. Despite attempts to carefully get it to come free, it resisted, and eventually sheared off in the old element tube, leaving just a stub (that in theory you can't even get at due to it being down inside the securing tube that slides over the element, and is rolled over at the bottom) that could not be used to couple in heat from the new element. I have, with a bit of brute force and carefull snipping, managed to get at it, and have straightened off the broken stub, and drilled and tapped it. Likewise, I have removed the coupling slug, complete with its magnetic insert at the back for the mag switch, and similarly drilled and tapped it. I have then joined the two together with a brass M4 screw with the head sawn off. It works, but is less than ideal. It's not quite as strong in use as it was, and the thermal inertia is not quite as good ... Arfa can you take a pic of the interior bit, and place on a site somewhere ? or URL of a pic out there already -- Diverse Devices, Southampton, England electronic hints and repair briefs , schematics/manuals list on http://home.graffiti.net/diverse:graffiti.net/ |
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