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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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#1
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One of the two main fuses blows instantly as soon as power is applied
to receiver. I checked the main power supply caps 2@10,000uf and they were ok. I also checked the bridge rectifier and it was ok. When I remove the two power leads to the transformer it does not blow fuse. The main windings of the transformer are 1.0 ohm. The output transistors are each about 800 ohms at the speaker terminal (prior to relay). What else to check????? Thanks!! |
#2
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On Oct 9, 7:27 pm, wrote:
One of the two main fuses blows instantly as soon as power is applied to receiver. I checked the main power supply caps 2@10,000uf and they were ok. I also checked the bridge rectifier and it was ok. When I remove the two power leads to the transformer it does not blow fuse. The main windings of the transformer are 1.0 ohm. The output transistors are each about 800 ohms at the speaker terminal (prior to relay). What else to check????? Thanks!! Disconnect all loads from the electrolytics, so you just have the transformer, diodes and capacitors in the circuit and see what happens. The diodes may test ok but break down under higher voltage than your tester applies. H. R. (Bob) Hofmann |
#4
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![]() "Jamie" t wrote in message ... wrote: One of the two main fuses blows instantly as soon as power is applied to receiver. I checked the main power supply caps 2@10,000uf and they were ok. I also checked the bridge rectifier and it was ok. When I remove the two power leads to the transformer it does not blow fuse. The main windings of the transformer are 1.0 ohm. The output transistors are each about 800 ohms at the speaker terminal (prior to relay). What else to check????? Thanks!! To save your self some fuses and hassles, find your self a high wattage incandescent lamp rated for the line voltage your using (120v 200W) for example. Use that in place of the fuse until you can removed the solid short. WHen you say you removed the main windings? I can only assume you're referring to the primary side of the xformer?. If so, how about disconnecting the secondary sides? You may want to perform a short test to ground to see if you have a shorted xformer. The preferred method is to use a megga meter. Usual causes are arc's from lightning storms or over heating of the enamel if you do find a short to ground. -- If disconnecting the secondary from the bridge removes the short, then try disconnecting the output supply that goes from the bridge and caps into the amp. Also, you may have a time delayed on or soft start circuit that may not be soft starting. P.S. Because a CAP or bridge test ok at DMM voltage levels does not mean they are good. -- "I'm never wrong, once i thought i was, but was mistaken" Real Programmers Do things like this. http://webpages.charter.net/jamie_5 If you can lay hands on a variac, use that to power the unit. This kind of fault then becomes a breeze to locate (the basic cause of). If it turns out to be related to the output stages - and I'm not quite sure of what you are measuring to come up with your "800 ohms" figure - then how simple or not the *actual* problem is, is a whole new ball game with DC coupled amps like this ... Arfa |
#5
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![]() "Arfa Daily" wrote in message ... "Jamie" t wrote in message ... wrote: One of the two main fuses blows instantly as soon as power is applied to receiver. I checked the main power supply caps 2@10,000uf and they were ok. I also checked the bridge rectifier and it was ok. When I remove the two power leads to the transformer it does not blow fuse. The main windings of the transformer are 1.0 ohm. The output transistors are each about 800 ohms at the speaker terminal (prior to relay). What else to check????? Thanks!! To save your self some fuses and hassles, find your self a high wattage incandescent lamp rated for the line voltage your using (120v 200W) for example. Use that in place of the fuse until you can removed the solid short. WHen you say you removed the main windings? I can only assume you're referring to the primary side of the xformer?. If so, how about disconnecting the secondary sides? You may want to perform a short test to ground to see if you have a shorted xformer. The preferred method is to use a megga meter. Usual causes are arc's from lightning storms or over heating of the enamel if you do find a short to ground. -- If disconnecting the secondary from the bridge removes the short, then try disconnecting the output supply that goes from the bridge and caps into the amp. Also, you may have a time delayed on or soft start circuit that may not be soft starting. P.S. Because a CAP or bridge test ok at DMM voltage levels does not mean they are good. -- "I'm never wrong, once i thought i was, but was mistaken" Real Programmers Do things like this. http://webpages.charter.net/jamie_5 If you can lay hands on a variac, use that to power the unit. This kind of fault then becomes a breeze to locate (the basic cause of). If it turns out to be related to the output stages - and I'm not quite sure of what you are measuring to come up with your "800 ohms" figure - then how simple or not the *actual* problem is, is a whole new ball game with DC coupled amps like this ... Arfa I'm going to assume the typical. 1. An amp channel is blown. 2. The associated emitter resistor is not blown yet since the fuse blows. 3. You can measure from the center leg of each emitter resistor to the collector tabs of the associated output transistors. 4. When you find a channel where the emitter is shorted to one or both collectors, you've found your blown channel. 5. There are often other parts bad as well, though the Yamaha amp channels are pretty easy. Often there is a resistor between the driver transistors which is burned - usually 220 ohms, and of course the drivers are suspect, the bias transistor could be bad OR HAVE BAD SOLDER CONNECTIONS which caused the failure in the first place, and there could be another resistor bad which feeds the B+ or B- voltage to a driver - usually 47 ohms. Mark Z. |
#6
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On Oct 10, 4:15 am, "Mark D. Zacharias"
wrote: "Arfa Daily" wrote in message ... "Jamie" t wrote in ... wrote: One of the two main fuses blows instantly as soon as power is applied to receiver. I checked the main power supply caps 2@10,000uf and they were ok. I also checked the bridge rectifier and it was ok. When I remove the two power leads to the transformer it does not blow fuse. The main windings of the transformer are 1.0 ohm. The output transistors are each about 800 ohms at the speaker terminal (prior to relay). What else to check????? Thanks!! To save your self some fuses and hassles, find your self a high wattage incandescent lamp rated for the line voltage your using (120v 200W) for example. Use that in place of the fuse until you can removed the solid short. WHen you say you removed the main windings? I can only assume you're referring to the primary side of the xformer?. If so, how about disconnecting the secondary sides? You may want to perform a short test to ground to see if you have a shorted xformer. The preferred method is to use a megga meter. Usual causes are arc's from lightning storms or over heating of the enamel if you do find a short to ground. -- If disconnecting the secondary from the bridge removes the short, then try disconnecting the output supply that goes from the bridge and caps into the amp. Also, you may have a time delayed on or soft start circuit that may not be soft starting. P.S. Because a CAP or bridge test ok at DMM voltage levels does not mean they are good. -- "I'm never wrong, once i thought i was, but was mistaken" Real Programmers Do things like this. http://webpages.charter.net/jamie_5 If you can lay hands on a variac, use that to power the unit. This kind of fault then becomes a breeze to locate (the basic cause of). If it turns out to be related to the output stages - and I'm not quite sure of what you are measuring to come up with your "800 ohms" figure - then how simple or not the *actual* problem is, is a whole new ball game with DC coupled amps like this ... Arfa I'm going to assume the typical. 1. An amp channel is blown. 2. The associated emitter resistor is not blown yet since the fuse blows. 3. You can measure from the center leg of each emitter resistor to the collector tabs of the associated output transistors. 4. When you find a channel where the emitter is shorted to one or both collectors, you've found your blown channel. 5. There are often other parts bad as well, though the Yamaha amp channels are pretty easy. Often there is a resistor between the driver transistors which is burned - usually 220 ohms, and of course the drivers are suspect, the bias transistor could be bad OR HAVE BAD SOLDER CONNECTIONS which caused the failure in the first place, and there could be another resistor bad which feeds the B+ or B- voltage to a driver - usually 47 ohms. Mark Z.- Hide quoted text - - Show quoted text - I do have a variac, I am not sure how it really helps finds the fault, though. I have not determined yet whether the short is in the power supply board or the output transistors. Thanks |
#7
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Ok, one step closer. I replaced the two 10,000uf 71v power supply
caps with two 12,000uf 80v caps I had and now the fuse does NOT blow when I push the power button. But, I hear a relay click and the unit does still not power up. |
#8
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![]() wrote in message ups.com... Ok, one step closer. I replaced the two 10,000uf 71v power supply caps with two 12,000uf 80v caps I had and now the fuse does NOT blow when I push the power button. But, I hear a relay click and the unit does still not power up. It's hard to say exactly what that implies, other than that one of the two caps was short circuit. I have to say though, that it is rare for large electros like those to fail short circuit. Have you tried measuring them to see if either is short ? Is it the standby relay that is clicking, or is there a delay before you hear the relay, and it is the output relays that you are hearing ? If the standby relay, does it drop straight back out ? This is what commonly happens on Yammies when there is an output fault. If it looks like there is an output fault, go with the good checking advice that Mark gave. He does a lot of these AV amps, and is well worth following for specific advice on them. Arfa |
#9
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On Oct 10, 8:56 am, "Arfa Daily" wrote:
wrote in message ups.com... Ok, one step closer. I replaced the two 10,000uf 71v power supply caps with two 12,000uf 80v caps I had and now the fuse does NOT blow when I push the power button. But, I hear a relay click and the unit does still not power up. It's hard to say exactly what that implies, other than that one of the two caps was short circuit. I have to say though, that it is rare for large electros like those to fail short circuit. Have you tried measuring them to see if either is short ? Is it the standby relay that is clicking, or is there a delay before you hear the relay, and it is the output relays that you are hearing ? If the standby relay, does it drop straight back out ? This is what commonly happens on Yammies when there is an output fault. If it looks like there is an output fault, go with the good checking advice that Mark gave. He does a lot of these AV amps, and is well worth following for specific advice on them. Arfa I believe it is the standby relay which is located on the circuit board right at the ac mains input. I believe my next step is to find the output transistor fault. |
#10
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On Wed, 10 Oct 2007 15:56:27 GMT, "Arfa Daily"
wrote: wrote in message oups.com... Ok, one step closer. I replaced the two 10,000uf 71v power supply caps with two 12,000uf 80v caps I had and now the fuse does NOT blow when I push the power button. But, I hear a relay click and the unit does still not power up. It's hard to say exactly what that implies, other than that one of the two caps was short circuit. I have to say though, that it is rare for large electros like those to fail short circuit. Have you tried measuring them to see if either is short ? Is it the standby relay that is clicking, or is there a delay before you hear the relay, and it is the output relays that you are hearing ? If the standby relay, does it drop straight back out ? This is what commonly happens on Yammies when there is an output fault. If it looks like there is an output fault, go with the good checking advice that Mark gave. He does a lot of these AV amps, and is well worth following for specific advice on them. Arfa The OP may want to check the diodes in the bridge, one (or more?) may have blown with the bad caps, and the PS now is not delivering enough voltage to power (up) the unit. |
#11
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![]() wrote in message ups.com... Ok, one step closer. I replaced the two 10,000uf 71v power supply caps with two 12,000uf 80v caps I had and now the fuse does NOT blow when I push the power button. But, I hear a relay click and the unit does still not power up. Sounds like the emitter resistor has now failed, so the fuse no longer blows... Mark Z. |
#12
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![]() "Mark D. Zacharias" wrote in message ... wrote in message ups.com... Ok, one step closer. I replaced the two 10,000uf 71v power supply caps with two 12,000uf 80v caps I had and now the fuse does NOT blow when I push the power button. But, I hear a relay click and the unit does still not power up. Sounds like the emitter resistor has now failed, so the fuse no longer blows... Mark Z. Of course, you could have a shorted filter cap, but this would be pretty unusual on a newer unit. mz |
#13
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![]() If you can lay hands on a variac, use that to power the unit. This kind of fault then becomes a breeze to locate (the basic cause of). If it turns out to be related to the output stages - and I'm not quite sure of what you are measuring to come up with your "800 ohms" figure - then how simple or not the *actual* problem is, is a whole new ball game with DC coupled amps like this ... Use a large incandescent lightbulb wired in series with the unit for testing. It's cheaper than a variac and in this case is a better solution. 200-300W should do it. |
#14
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On Oct 10, 10:32 pm, "James Sweet" wrote:
If you can lay hands on a variac, use that to power the unit. This kind of fault then becomes a breeze to locate (the basic cause of). If it turns out to be related to the output stages - and I'm not quite sure of what you are measuring to come up with your "800 ohms" figure - then how simple or not the *actual* problem is, is a whole new ball game with DC coupled amps like this ... Use a large incandescent lightbulb wired in series with the unit for testing. It's cheaper than a variac and in this case is a better solution. 200-300W should do it. Ok, I dug a bit deeper and found that the two center channel power transistors were shorted. I replaced them with the rear channel devices to see if it would work. The fuse no longer blows but the standby relay still kicks it out. The difference is that the display comes on momentarily and no fuse blowing. So either I have more issues on the center channel or the protection circuitry knows that the rear channel transistors are missing. |
#15
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![]() wrote in message ups.com... On Oct 10, 10:32 pm, "James Sweet" wrote: If you can lay hands on a variac, use that to power the unit. This kind of fault then becomes a breeze to locate (the basic cause of). If it turns out to be related to the output stages - and I'm not quite sure of what you are measuring to come up with your "800 ohms" figure - then how simple or not the *actual* problem is, is a whole new ball game with DC coupled amps like this ... Use a large incandescent lightbulb wired in series with the unit for testing. It's cheaper than a variac and in this case is a better solution. 200-300W should do it. Ok, I dug a bit deeper and found that the two center channel power transistors were shorted. I replaced them with the rear channel devices to see if it would work. The fuse no longer blows but the standby relay still kicks it out. The difference is that the display comes on momentarily and no fuse blowing. So either I have more issues on the center channel or the protection circuitry knows that the rear channel transistors are missing. There's a good chance the latter is the case. |
#16
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![]() "James Sweet" wrote in message news:VXNQi.979$GM2.581@trndny02... wrote in message ups.com... On Oct 10, 10:32 pm, "James Sweet" wrote: If you can lay hands on a variac, use that to power the unit. This kind of fault then becomes a breeze to locate (the basic cause of). If it turns out to be related to the output stages - and I'm not quite sure of what you are measuring to come up with your "800 ohms" figure - then how simple or not the *actual* problem is, is a whole new ball game with DC coupled amps like this ... Use a large incandescent lightbulb wired in series with the unit for testing. It's cheaper than a variac and in this case is a better solution. 200-300W should do it. Ok, I dug a bit deeper and found that the two center channel power transistors were shorted. I replaced them with the rear channel devices to see if it would work. The fuse no longer blows but the standby relay still kicks it out. The difference is that the display comes on momentarily and no fuse blowing. So either I have more issues on the center channel or the protection circuitry knows that the rear channel transistors are missing. There's a good chance the latter is the case. Agreed. This is common for Yammies, and is a most frustrating characteristic when you want to just check that all the other channels work before putting in a firm quote. I have one sitting up the corner of the workshop waiting for transistors right now, that does exactly as you describe, with the bad ones removed. You will be quite lucky if there are no issues other than bad output transistors on your originally faulty channel. Arfa |
#17
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On Oct 15, 4:57 pm, "Arfa Daily" wrote:
"James Sweet" wrote in message news:VXNQi.979$GM2.581@trndny02... wrote in message oups.com... On Oct 10, 10:32 pm, "James Sweet" wrote: If you can lay hands on a variac, use that to power the unit. This kind of fault then becomes a breeze to locate (the basic cause of). If it turns out to be related to the output stages - and I'm not quite sure of what you are measuring to come up with your "800 ohms" figure - then how simple or not the *actual* problem is, is a whole new ball game with DC coupled amps like this ... Use a large incandescent lightbulb wired in series with the unit for testing. It's cheaper than a variac and in this case is a better solution. 200-300W should do it. Ok, I dug a bit deeper and found that the two center channel power transistors were shorted. I replaced them with the rear channel devices to see if it would work. The fuse no longer blows but the standby relay still kicks it out. The difference is that the display comes on momentarily and no fuse blowing. So either I have more issues on the center channel or the protection circuitry knows that the rear channel transistors are missing. There's a good chance the latter is the case. Agreed. This is common for Yammies, and is a most frustrating characteristic when you want to just check that all the other channels work before putting in a firm quote. I have one sitting up the corner of the workshop waiting for transistors right now, that does exactly as you describe, with the bad ones removed. You will be quite lucky if there are no issues other than bad output transistors on your originally faulty channel. Arfa- Hide quoted text - - Show quoted text - I got it back together tonight. I used the presence transistors and placed them in the surround channel locations. I substituted an mjl1302a for the 2sa1492 and a mjl3281a for the 2sc3856. The case size for the mjl is larger than the original so I figured they would be ok in the open air since they were not used. It worked fine for over an hour and then the two mjls burned up. I could not figure out how to get zone2/zone3 off the display so that is probably why they failed. I guess I will order the correct ones that fit and all should be fine. |
#18
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On Oct 15, 4:57 pm, "Arfa Daily" wrote:
"James Sweet" wrote in message news:VXNQi.979$GM2.581@trndny02... wrote in message oups.com... On Oct 10, 10:32 pm, "James Sweet" wrote: If you can lay hands on a variac, use that to power the unit. This kind of fault then becomes a breeze to locate (the basic cause of). If it turns out to be related to the output stages - and I'm not quite sure of what you are measuring to come up with your "800 ohms" figure - then how simple or not the *actual* problem is, is a whole new ball game with DC coupled amps like this ... Use a large incandescent lightbulb wired in series with the unit for testing. It's cheaper than a variac and in this case is a better solution. 200-300W should do it. Ok, I dug a bit deeper and found that the two center channel power transistors were shorted. I replaced them with the rear channel devices to see if it would work. The fuse no longer blows but the standby relay still kicks it out. The difference is that the display comes on momentarily and no fuse blowing. So either I have more issues on the center channel or the protection circuitry knows that the rear channel transistors are missing. There's a good chance the latter is the case. Agreed. This is common for Yammies, and is a most frustrating characteristic when you want to just check that all the other channels work before putting in a firm quote. I have one sitting up the corner of the workshop waiting for transistors right now, that does exactly as you describe, with the bad ones removed. You will be quite lucky if there are no issues other than bad output transistors on your originally faulty channel. Arfa- Hide quoted text - - Show quoted text - I disconnected the power to the zone2/zone3 board which I do not plan on using and now it is working fine again and powering on |
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