On Sun, 20 Mar 2005 07:35:19 -0500, "sidney"
wrote:

1. The mini-gloat:

Some time age, found a workbench for sale. It was salvaged from an old
metalwork shop that had shut down, and was severely distressed and gunked
with old oil, grease and other congealed nastiness. Under this layer of
crap was 1 3/4 inch thick laminated maple top, 30 by 72. The legs are
bolted-on steel channel--nothing special, but perfectly functional. Cost:
50 bucks.

2. The don't do this:

In an effort to "restore" the top, I went at it with a Bailey #3 (yeah, I
know, but it was all I had). Needless to say, while the layer of crap is
gone, the top is now anything but flat. Gouges, dips and humps to the tune
of about 1/8 inch. It didn't do the plane blade much good, either.

3. The newbie question:

I claim ignorance for the above transgression, being a relative wooddorking
newbie, and appeal to the vast pool of knowledge here for advise on how to
go about flattening this top. Options I'm considering include going at it
with a #7 and/or a belt sander with sanding frame, neither of which do I
currently own. Any suggestions or advice on the right way to go about this
would be greatly appreciated.

It is my sincere hope that responses to this post can be used as
justification to SWMBO for me to procure more tools.

Thanks in advance.

reface it with a sacrificial sheet of hardboard, which you will need a quality
cabinet type table saw with a good fence to do properly..

since the top is now higher than before, you'll need to cut hardwood skirting to
go around it, and a good router to flush and round the top of the skirting..

If your level of whining/persuasion is high enough, you really should have a
planer and jointer to do the job well...



mac

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