Home |
Search |
Today's Posts |
|
Woodworking (rec.woodworking) Discussion forum covering all aspects of working with wood. All levels of expertise are encouraged to particiapte. |
Reply |
|
LinkBack | Thread Tools | Display Modes |
#1
|
|||
|
|||
Dust Collector Nightmare HELP!!!
Before I became educated on static pressures, duct size, cfm and the 23
different stylizes of impellers. I installed 3" pvc ducting to all my tools in a 2 car garage. Near as I can tell I need a 16" impeller and at least 5hp blower to run this setup. Nope can't find a dang thing. I really need a complete blower as my sheet metal skills are non existent. Please I know someone has been through this any and all advice is welcome. Thanks in advance. |
#2
|
|||
|
|||
I don't doubt your analysis but I'd sure like to know how you deduced
that you need a 16" impeller and 5 hp motor. How does rpm of the motor affect impeller diameter? Do you have shutoff valves or gates to each of the tools or are all of them being sucked at the same time? BTW, I can't cite the magazine but I have seem how-to articles on dust collection systems that might help.... Good luck! "Bill" wrote in message ... Before I became educated on static pressures, duct size, cfm and the 23 different stylizes of impellers. I installed 3" pvc ducting to all my tools in a 2 car garage. Near as I can tell I need a 16" impeller and at least 5hp blower to run this setup. Nope can't find a dang thing. I really need a complete blower as my sheet metal skills are non existent. Please I know someone has been through this any and all advice is welcome. Thanks in advance. |
#3
|
|||
|
|||
Hi Bill,
I can't argue with your figures, but you might be over analyzing this. If you have a blast gate at each tool, any normal DC will pobably do the job. Although I sometimes wish I had a bigger unit, the 1 HP Penn State model that I have does a very good job through 4" PVC from 5 different machines throughout my basement. Don't forget the ground with PVC. Lou In article , Bill wrote: Before I became educated on static pressures, duct size, cfm and the 23 different stylizes of impellers. I installed 3" pvc ducting to all my tools in a 2 car garage. Near as I can tell I need a 16" impeller and at least 5hp blower to run this setup. Nope can't find a dang thing. I really need a complete blower as my sheet metal skills are non existent. Please I know someone has been through this any and all advice is welcome. Thanks in advance. |
#4
|
|||
|
|||
I can't argue with your figures, but you might be over analyzing this.
If you have a blast gate at each tool, any normal DC will pobably do the job. Although I sometimes wish I had a bigger unit, the 1 HP Penn State model that I have does a very good job through 4" PVC from 5 different machines throughout my basement. Don't forget the ground with PVC. What are alternativest to PVC? furnace pipe? I can't seem to find any 4" |
#5
|
|||
|
|||
mark wrote:
What are alternativest to PVC? furnace pipe? I can't seem to find any 4" They sell it at both Home Depot and Lowes in the plumbing department. I've never been in one that DIDN'T sell it. -- Mortimer Schnerd, RN http://www.mortimerschnerd.com |
#6
|
|||
|
|||
They sell it at both Home Depot and Lowes in the plumbing department. I've never been in one that DIDN'T sell it. You know what, you are right. I have two old propane furnaces I was going to use for my shop heat, and they require 5" -- I think THAT was the one I couldn't find, now that you mention it....so my dust collection needs are met. I see a lot of catalogs that show the flexible plastic see thru stuff hanging on hooks -- I can't imagine that this works very well. Sorry, didn't mean to hijack the thread. Back to your regularly scheduled program. |
#7
|
|||
|
|||
mark wrote:
You know what, you are right. I have two old propane furnaces I was going to use for my shop heat, and they require 5" -- I think THAT was the one I couldn't find, now that you mention it....so my dust collection needs are met. I see a lot of catalogs that show the flexible plastic see thru stuff hanging on hooks -- I can't imagine that this works very well. Sorry, didn't mean to hijack the thread. Back to your regularly scheduled program. You didn't hijack the thread. It's the nature of these discussions that we go back and forth. As a point of possible interest, I just went through a little plumbing project myself: running tubing from my 1.5 HP dust collector to my table saw, RAS, jointer, floor sweep, and an auxilary port. I used a combination of 4" PVC and the free 50' of 4" hose that came with the dust collector (plus a bunch of blast gates and fittings). I can post a picture of my Rube Goldberg creation in APBW if anyone's interested. Of course, if I do, you have to promise not to laugh. -- Mortimer Schnerd, RN http://www.mortimerschnerd.com |
#8
|
|||
|
|||
I've found 4" ductwork At Menard's and the Orange BORG.
Bowhunter |
#9
|
|||
|
|||
They should have 5" too... it's code in most areas for second floor heating
applications (Ontario for sure) -Brian "mark" wrote in message ... : : They sell it at both Home Depot and Lowes in the plumbing department. : I've : never been in one that DIDN'T sell it. : : : You know what, you are right. I have two old propane furnaces I was going to : use for my shop heat, and they require 5" -- I think THAT was the one I : couldn't find, now that you mention it....so my dust collection needs are : met. I see a lot of catalogs that show the flexible plastic see thru : stuff hanging on hooks -- I can't imagine that this works very well. Sorry, : didn't mean to hijack the thread. Back to your regularly scheduled program. : : |
#10
|
|||
|
|||
Bill wrote:
Before I became educated on static pressures, duct size, cfm and the 23 different stylizes of impellers. I installed 3" pvc ducting to all my tools in a 2 car garage. Near as I can tell I need a 16" impeller and at least 5hp blower to run this setup. That's a honkin-big dust collector. 3" PVC is not likely to flow enough air to utilize the full power of anything that size. Nope can't find a dang thing. I really need a complete blower as my sheet metal skills are non existent. Please I know someone has been through this any and all advice is welcome. Thanks in advance. You could start with one of Clarke Echols welded blower housings http://www.cleanshopair.com/BlowerHousingDescription.html and a Sheldon's Engineering 14" material handling impeller http://www.sheldonsengineering.com/html/BillPUS.html with a 5 horsepower Leeson motor http://www.electricmotorwarehouse.com/120554.htm. That housing is a welded version of the Bill Pentz plywood and sheet-metal design http://billpentz.com and look for "budget blower". The blower housing is designed to work with a cyclone, but with a couple of sheets of MDF and some ducting it should be possible to adapt it to serving in a non-cyclone dust collector. Or you could build one of Bill Pentz' cyclone designs http://billpentz.com/--Clarke's is based on Bill's design, and it will fit, barely, under a 7 foot ceiling. If you have 3-phase power you can get a 5 horsepower dust collection blower from Penn State Industries http://www.pennstateind.com/Merchant2/merchant.mv?Screen=PROD&Product_Code=DC500MB&Categ ory_Code=DC3600, but again it's a 14" impeller. -- --John Reply to jclarke at ae tee tee global dot net (was jclarke at eye bee em dot net) |
#11
|
|||
|
|||
"mark" wrote in message ...
I can't argue with your figures, but you might be over analyzing this. If you have a blast gate at each tool, any normal DC will pobably do the job. Although I sometimes wish I had a bigger unit, the 1 HP Penn State model that I have does a very good job through 4" PVC from 5 different machines throughout my basement. Don't forget the ground with PVC. What are alternativest to PVC? furnace pipe? I can't seem to find any 4" Can't see any reason why furnace pipe, 4" or 5" wouldn't work, as long as it doesn't leak. You may be in the wrong department looking for the PVC. Your cheapest type will be DRAIN pipe, not supply water pipe, it's much thinner. I have seen it at Loews and Home Depot for around $4 per 10' length. |
#12
|
|||
|
|||
snip You may be in the wrong department looking for the PVC. Your cheapest type will be DRAIN pipe, not supply water pipe, it's much thinner. I have seen it at Loews and Home Depot for around $4 per 10' length. This is what I used, mainly because it provided a better (tighter) fit with the black PVC bends which I picked up at the local WW store. They work fine. Lou |
#13
|
|||
|
|||
On Sat, 16 Oct 2004 22:05:23 -0400, "Bill" wrote:
Before I became educated on static pressures, duct size, cfm and the 23 different stylizes of impellers. I installed 3" pvc ducting to all my tools in a 2 car garage. Near as I can tell I need a 16" impeller and at least 5hp blower to run this setup. Nope can't find a dang thing. I really need a complete blower as my sheet metal skills are non existent. Please I know someone has been through this any and all advice is welcome. Thanks in advance. You're not going to like the answer, but I think you need to consider changing the ductwork rather than trying to increase the size of the dust collector. When I went through the analysis, 5" duct seemed to be the optimum for a home shop -- check with HVAC supply companies for metal spiral pipe. |
#14
|
|||
|
|||
I believe you lose a lot of velocity with spiral ductwork. The shop I
used to work in had spiral ductwork and that cyclone system never had the flow I would expect. It had 6 or 8 dust bags and made all kinds of noise but not enough volume. You get all kinds of leakage from the little joints, internal turbulance from the rough texture. I would rather see 4 inch pvc than 5 inch spiral metal. I guess I would have to do some research to support my position but I know that all the duct mastic I added to that spiral system did little to increase the flow. Yes the system had blast gates and I cleaned the filter bags. Mark & Juanita wrote: On Sat, 16 Oct 2004 22:05:23 -0400, "Bill" wrote: Before I became educated on static pressures, duct size, cfm and the 23 different stylizes of impellers. I installed 3" pvc ducting to all my tools in a 2 car garage. Near as I can tell I need a 16" impeller and at least 5hp blower to run this setup. Nope can't find a dang thing. I really need a complete blower as my sheet metal skills are non existent. Please I know someone has been through this any and all advice is welcome. Thanks in advance. You're not going to like the answer, but I think you need to consider changing the ductwork rather than trying to increase the size of the dust collector. When I went through the analysis, 5" duct seemed to be the optimum for a home shop -- check with HVAC supply companies for metal spiral pipe. |
#15
|
|||
|
|||
Jim Behning wrote:
I believe you lose a lot of velocity with spiral ductwork. The shop I used to work in had spiral ductwork and that cyclone system never had the flow I would expect. It had 6 or 8 dust bags and made all kinds of noise but not enough volume. You get all kinds of leakage from the little joints, internal turbulance from the rough texture. I would rather see 4 inch pvc than 5 inch spiral metal. I guess I would have to do some research to support my position but I know that all the duct mastic I added to that spiral system did little to increase the flow. Yes the system had blast gates and I cleaned the filter bags. Bill Pentz discusses this and has numbers for various types of ducting. Spiral duct is indeed not very good from a flow viewpoint. And smooth metal duct unless it's very heavy generally won't stand up to a big dust collector with all the blast-gates closed, so PVC is the obvious choice. Mark & Juanita wrote: On Sat, 16 Oct 2004 22:05:23 -0400, "Bill" wrote: Before I became educated on static pressures, duct size, cfm and the 23 different stylizes of impellers. I installed 3" pvc ducting to all my tools in a 2 car garage. Near as I can tell I need a 16" impeller and at least 5hp blower to run this setup. Nope can't find a dang thing. I really need a complete blower as my sheet metal skills are non existent. Please I know someone has been through this any and all advice is welcome. Thanks in advance. You're not going to like the answer, but I think you need to consider changing the ductwork rather than trying to increase the size of the dust collector. When I went through the analysis, 5" duct seemed to be the optimum for a home shop -- check with HVAC supply companies for metal spiral pipe. -- --John Reply to jclarke at ae tee tee global dot net (was jclarke at eye bee em dot net) |
#16
|
|||
|
|||
Well your right I don't like that answer, but I think you are right. Ever
had a bad idea you just wouldn't let go of? Yes I have blast gates for each tool and have read all of Bill Pentz pages that's why I am where I am. How bout this I buy the 14" impeller and make a belt driven pulley to increase RPM will this make much of a difference or do I really need to take down all of that pipe. Thanks "J. Clarke" wrote in message ... Jim Behning wrote: I believe you lose a lot of velocity with spiral ductwork. The shop I used to work in had spiral ductwork and that cyclone system never had the flow I would expect. It had 6 or 8 dust bags and made all kinds of noise but not enough volume. You get all kinds of leakage from the little joints, internal turbulance from the rough texture. I would rather see 4 inch pvc than 5 inch spiral metal. I guess I would have to do some research to support my position but I know that all the duct mastic I added to that spiral system did little to increase the flow. Yes the system had blast gates and I cleaned the filter bags. Bill Pentz discusses this and has numbers for various types of ducting. Spiral duct is indeed not very good from a flow viewpoint. And smooth metal duct unless it's very heavy generally won't stand up to a big dust collector with all the blast-gates closed, so PVC is the obvious choice. Mark & Juanita wrote: On Sat, 16 Oct 2004 22:05:23 -0400, "Bill" wrote: Before I became educated on static pressures, duct size, cfm and the 23 different stylizes of impellers. I installed 3" pvc ducting to all my tools in a 2 car garage. Near as I can tell I need a 16" impeller and at least 5hp blower to run this setup. Nope can't find a dang thing. I really need a complete blower as my sheet metal skills are non existent. Please I know someone has been through this any and all advice is welcome. Thanks in advance. You're not going to like the answer, but I think you need to consider changing the ductwork rather than trying to increase the size of the dust collector. When I went through the analysis, 5" duct seemed to be the optimum for a home shop -- check with HVAC supply companies for metal spiral pipe. -- --John Reply to jclarke at ae tee tee global dot net (was jclarke at eye bee em dot net) |
#17
|
|||
|
|||
"Bill" wrote in
: Well your right I don't like that answer, but I think you are right. Ever had a bad idea you just wouldn't let go of? It's time to let go, Bill. The collected experience of an entire industry points you in a different direction. And you seem to be leaning towards spending more money than you otherwise would need to, on a non-standard solution, with no guarantee of success. I can see that easily in others. And yet it took a bunch of head banging to get me to stop trying to repair that darned Maytag Neptune washing machine, over and over again. ;-) Wanna borrow a hard hat? ;-) Patriarch |
#18
|
|||
|
|||
Bill wrote:
Well your right I don't like that answer, but I think you are right. Ever had a bad idea you just wouldn't let go of? Yes I have blast gates for each tool and have read all of Bill Pentz pages that's why I am where I am. How bout this I buy the 14" impeller and make a belt driven pulley to increase RPM will this make much of a difference or do I really need to take down all of that pipe. Increasing the RPM shouldn't make any difference in flow--once the impeller's stalled out more RPM doesn't help very much. And even the material handling impeller will stall out if the flow is restricted enough. Might not need to take down all the pipe though, plumb it into the big ducts and then only run a big one where the little one doesn't do the job for you. Thanks "J. Clarke" wrote in message ... Jim Behning wrote: I believe you lose a lot of velocity with spiral ductwork. The shop I used to work in had spiral ductwork and that cyclone system never had the flow I would expect. It had 6 or 8 dust bags and made all kinds of noise but not enough volume. You get all kinds of leakage from the little joints, internal turbulance from the rough texture. I would rather see 4 inch pvc than 5 inch spiral metal. I guess I would have to do some research to support my position but I know that all the duct mastic I added to that spiral system did little to increase the flow. Yes the system had blast gates and I cleaned the filter bags. Bill Pentz discusses this and has numbers for various types of ducting. Spiral duct is indeed not very good from a flow viewpoint. And smooth metal duct unless it's very heavy generally won't stand up to a big dust collector with all the blast-gates closed, so PVC is the obvious choice. Mark & Juanita wrote: On Sat, 16 Oct 2004 22:05:23 -0400, "Bill" wrote: Before I became educated on static pressures, duct size, cfm and the 23 different stylizes of impellers. I installed 3" pvc ducting to all my tools in a 2 car garage. Near as I can tell I need a 16" impeller and at least 5hp blower to run this setup. Nope can't find a dang thing. I really need a complete blower as my sheet metal skills are non existent. Please I know someone has been through this any and all advice is welcome. Thanks in advance. You're not going to like the answer, but I think you need to consider changing the ductwork rather than trying to increase the size of the dust collector. When I went through the analysis, 5" duct seemed to be the optimum for a home shop -- check with HVAC supply companies for metal spiral pipe. -- --John Reply to jclarke at ae tee tee global dot net (was jclarke at eye bee em dot net) -- --John Reply to jclarke at ae tee tee global dot net (was jclarke at eye bee em dot net) |
#19
|
|||
|
|||
On Mon, 18 Oct 2004 10:42:15 GMT, Jim Behning
wrote: Mark & Juanita wrote: On Sat, 16 Oct 2004 22:05:23 -0400, "Bill" wrote: Before I became educated on static pressures, duct size, cfm and the 23 different stylizes of impellers. I installed 3" pvc ducting to all my tools in a 2 car garage. Near as I can tell I need a 16" impeller and at least 5hp blower to run this setup. Nope can't find a dang thing. I really need a complete blower as my sheet metal skills are non existent. Please I know someone has been through this any and all advice is welcome. Thanks in advance. You're not going to like the answer, but I think you need to consider changing the ductwork rather than trying to increase the size of the dust collector. When I went through the analysis, 5" duct seemed to be the optimum for a home shop -- check with HVAC supply companies for metal spiral pipe. I believe you lose a lot of velocity with spiral ductwork. The shop I used to work in had spiral ductwork and that cyclone system never had the flow I would expect. This is true with plastic flex pipe. The metal spiral pipe I'm talking about is smooth on the inside. Like: http://www.pennstateind.com/Merchant2/merchant.mv?Screen=PROD&Store_Code=PSI&Product_Cod e=N-BC05%2F5&Category_Code=ALL5 This type of ductwork has very low static pressure loss. The kind I bought is lined with goretex on the inside. The spreadsheet on Bill Penz's website: http://billpentz.com//woodworking/cyclone/index.cfm also supports this. Anecdotally, I know that the metal ductwork with my 2 hp Woodtek system greatly improved the performance of my system vs. what I had set up previously. The key is making sure the system is well sealed with silicone seal. As I said, at least with the ductwork I got, there are no leaks due to the gore sealing. It had 6 or 8 dust bags and made all kinds of noise but not enough volume. You get all kinds of leakage from the little joints, internal turbulance from the rough texture. I would rather see 4 inch pvc than 5 inch spiral metal. I guess I would have to do some research to support my position but I know that all the duct mastic I added to that spiral system did little to increase the flow. Yes the system had blast gates and I cleaned the filter bags. |
#20
|
|||
|
|||
When I did mine, I realized that every tool almost has a 4" collection
hood. This is because when DC's were introduced to the home WW'er, they were 4" to begin with and the after thought of dust hoods were also made 4" to match the DC input. When I changed the size of the collection hoods on my tools there was no affect on the dust collection process. Here's a note. To start with, I was using a 4" line into the collection hood of my planer which went from 4" round to a 4" square. This meant that there was 12.56 sq in. area where the air from the dust collector was coming from was being drawn from a 16 sq in area hood. This meant that before anything could be done, there was a 25% drop in the efficiency of the DC dust collection when it was hooked up because of the dust hood design. When a 2.5 inch line was made as the DC line there was a 7.85 sq in suction area from the same 16 sq in. hood, which made a less than a 50% loss. When the hood was redesigned to a 8.2 sq in suction area, the dust from the new hood rushes from the planner as fast as if you were picking the dust from the floor. Thus the hoods of all tools were redesigned to be a better comparison from the vacuum line to the hood. Now, even a shop vac would work well on my planner. -- Woody Check out my Web Page at: http://community-1.webtv.net/Woodwor...workerJoesInfo Where you will find: ******** How My Shop Works ******** 5-21-03 * * * Build a $20 DC Separator Can Lid. 1-14-03 * * * DC Relay Box Building Plans. 1-14-03 * * * The Bad Air Your Breath Everyday.1-14-03 * * * What is a Real Woodworker? 2-8-03 * * * Murphy's Woodworking Definitions. 2-8-03 * * * Murphy's Woodworking Laws. 4-6-03 * * * What is the true meaning of life? 1-14-03 * * * Woodworker Shop Signs. 2-8-03 |
#21
|
|||
|
|||
I am striking that old collection system I was talking about this
week. I shall inspect the inside of the metal spiral ductwork. I still suspect it is not as smoothand leakproof as pvc. Duct mastic is a whole lot less expensive then caulk and installs much faster. Just brush it on. Now you have me curious. What duct has a gore lining and do you have a link? Mark & Juanita wrote: On Mon, 18 Oct 2004 10:42:15 GMT, Jim Behning wrote: Mark & Juanita wrote: On Sat, 16 Oct 2004 22:05:23 -0400, "Bill" wrote: Before I became educated on static pressures, duct size, cfm and the 23 different stylizes of impellers. I installed 3" pvc ducting to all my tools in a 2 car garage. Near as I can tell I need a 16" impeller and at least 5hp blower to run this setup. Nope can't find a dang thing. I really need a complete blower as my sheet metal skills are non existent. Please I know someone has been through this any and all advice is welcome. Thanks in advance. You're not going to like the answer, but I think you need to consider changing the ductwork rather than trying to increase the size of the dust collector. When I went through the analysis, 5" duct seemed to be the optimum for a home shop -- check with HVAC supply companies for metal spiral pipe. I believe you lose a lot of velocity with spiral ductwork. The shop I used to work in had spiral ductwork and that cyclone system never had the flow I would expect. This is true with plastic flex pipe. The metal spiral pipe I'm talking about is smooth on the inside. Like: http://www.pennstateind.com/Merchant2/merchant.mv?Screen=PROD&Store_Code=PSI&Product_Cod e=N-BC05%2F5&Category_Code=ALL5 This type of ductwork has very low static pressure loss. The kind I bought is lined with goretex on the inside. The spreadsheet on Bill Penz's website: http://billpentz.com//woodworking/cyclone/index.cfm also supports this. Anecdotally, I know that the metal ductwork with my 2 hp Woodtek system greatly improved the performance of my system vs. what I had set up previously. The key is making sure the system is well sealed with silicone seal. As I said, at least with the ductwork I got, there are no leaks due to the gore sealing. It had 6 or 8 dust bags and made all kinds of noise but not enough volume. You get all kinds of leakage from the little joints, internal turbulance from the rough texture. I would rather see 4 inch pvc than 5 inch spiral metal. I guess I would have to do some research to support my position but I know that all the duct mastic I added to that spiral system did little to increase the flow. Yes the system had blast gates and I cleaned the filter bags. |
#22
|
|||
|
|||
On Tue, 19 Oct 2004 12:18:41 GMT, Jim Behning
wrote: Mark & Juanita wrote: On Mon, 18 Oct 2004 10:42:15 GMT, Jim Behning wrote: Mark & Juanita wrote: On Sat, 16 Oct 2004 22:05:23 -0400, "Bill" wrote: .... snip You're not going to like the answer, but I think you need to consider changing the ductwork rather than trying to increase the size of the dust collector. When I went through the analysis, 5" duct seemed to be the optimum for a home shop -- check with HVAC supply companies for metal spiral pipe. I believe you lose a lot of velocity with spiral ductwork. The shop I used to work in had spiral ductwork and that cyclone system never had the flow I would expect. This is true with plastic flex pipe. The metal spiral pipe I'm talking about is smooth on the inside. Like: http://www.pennstateind.com/Merchant2/merchant.mv?Screen=PROD&Store_Code=PSI&Product_Cod e=N-BC05%2F5&Category_Code=ALL5 This type of ductwork has very low static pressure loss. The kind I bought is lined with goretex on the inside. .... snip I am striking that old collection system I was talking about this week. I shall inspect the inside of the metal spiral ductwork. I still suspect it is not as smoothand leakproof as pvc. Duct mastic is a whole lot less expensive then caulk and installs much faster. Just brush it on. Now you have me curious. What duct has a gore lining and do you have a link? I don't have a link, I bought mine locally (in Tucson) from a manufacturer who actually makes the stuff. FWIW: Metal Manufacturing Company 4795 South Julian Avenue, Tucson, AZ 85714 (520) 748-1117 I also got my elbows and y's from them as well. The lining is a blueish tint and seems reasonably smooth as well as serving as a seal for the seams. |
#23
|
|||
|
|||
That sounds like really neat stuff to reduce the problems of leaky
standard sheet metal. Mark & Juanita wrote: On Tue, 19 Oct 2004 12:18:41 GMT, Jim Behning wrote: Mark & Juanita wrote: On Mon, 18 Oct 2004 10:42:15 GMT, Jim Behning wrote: Mark & Juanita wrote: On Sat, 16 Oct 2004 22:05:23 -0400, "Bill" wrote: ... snip You're not going to like the answer, but I think you need to consider changing the ductwork rather than trying to increase the size of the dust collector. When I went through the analysis, 5" duct seemed to be the optimum for a home shop -- check with HVAC supply companies for metal spiral pipe. I believe you lose a lot of velocity with spiral ductwork. The shop I used to work in had spiral ductwork and that cyclone system never had the flow I would expect. This is true with plastic flex pipe. The metal spiral pipe I'm talking about is smooth on the inside. Like: http://www.pennstateind.com/Merchant2/merchant.mv?Screen=PROD&Store_Code=PSI&Product_Cod e=N-BC05%2F5&Category_Code=ALL5 This type of ductwork has very low static pressure loss. The kind I bought is lined with goretex on the inside. ... snip I am striking that old collection system I was talking about this week. I shall inspect the inside of the metal spiral ductwork. I still suspect it is not as smoothand leakproof as pvc. Duct mastic is a whole lot less expensive then caulk and installs much faster. Just brush it on. Now you have me curious. What duct has a gore lining and do you have a link? I don't have a link, I bought mine locally (in Tucson) from a manufacturer who actually makes the stuff. FWIW: Metal Manufacturing Company 4795 South Julian Avenue, Tucson, AZ 85714 (520) 748-1117 I also got my elbows and y's from them as well. The lining is a blueish tint and seems reasonably smooth as well as serving as a seal for the seams. |
#24
|
|||
|
|||
Jim Behning said:
That sounds like really neat stuff to reduce the problems of leaky standard sheet metal. Not to butt in here, but is there some reason you don't use HVAC tape to seal those "leaky standard sheet metal" pipes? Pretty common product used to, well, seal metal HVAC pipes... ;-) I use it for just this purpose. An aluminized adhesive tape that withstands all extremes of heat and cold. I keep several rolls of it around, as it's useful for all sorts of things. Sits right next to the duct tape, which curiously enough, is not as useful for ductwork. FWIW, Greg G. |
#25
|
|||
|
|||
Better, faster for duct work. You can do some real covering up of
stuff with the mastic. I just find it easier to work with. Hey if you want you can come over and help me strike a dust collection system. It can't be but 15 miles from your house. Nothing more fun that years of dust accumulated on the top of duct work. Or taking down 6 foot long dust bags which probably had not been cleaned since I left the place over 6 years ago. Greg G. wrote: Jim Behning said: That sounds like really neat stuff to reduce the problems of leaky standard sheet metal. Not to butt in here, but is there some reason you don't use HVAC tape to seal those "leaky standard sheet metal" pipes? Pretty common product used to, well, seal metal HVAC pipes... ;-) I use it for just this purpose. An aluminized adhesive tape that withstands all extremes of heat and cold. I keep several rolls of it around, as it's useful for all sorts of things. Sits right next to the duct tape, which curiously enough, is not as useful for ductwork. FWIW, Greg G. |
#26
|
|||
|
|||
Jim Behning said:
Better, faster for duct work. You can do some real covering up of stuff with the mastic. I just find it easier to work with. Hey if you want you can come over and help me strike a dust collection system. It can't be but 15 miles from your house. Nothing more fun that years of dust accumulated on the top of duct work. Or taking down 6 foot long dust bags which probably had not been cleaned since I left the place over 6 years ago. I'm familiar with mastic sealant, but the last reference I saw in this thread was M&J's reference to blue lined pipe at some exorbitant price. Maybe I missed a few messages in between... :-\ You wouldn't happen to be removing this DC from a place in Austell? I snagged a bunch of leftover plywood from a cabinet shop there when they closed up a few years ago. Mostly used for shop jigs and such. Helping might be an interesting experience - who gets the DC? ;-) What part of town are you/is this in and when are you removing it? BYODM? (Bring Your Own Dust Mask) ;-) Greg G. |
#27
|
|||
|
|||
Downtown Atlanta. I looked at some of the smaller duct and the spiral
duct is a lot smoother than I expected. In other words I was wrong about the stuff being leaky and rough. I don't what I will do with it. It is a Torrit with at least 4 dust bags but may have more bags. I just forget how many. It also uses two 55 gallon drums for large chip collection. You need about 10 feet of height to install the beast. I think it is a Model 230-5fb-255. Maybe I can trade it for a good size Jet DC and some cash. Greg G. wrote: Jim Behning said: Better, faster for duct work. You can do some real covering up of stuff with the mastic. I just find it easier to work with. Hey if you want you can come over and help me strike a dust collection system. It can't be but 15 miles from your house. Nothing more fun that years of dust accumulated on the top of duct work. Or taking down 6 foot long dust bags which probably had not been cleaned since I left the place over 6 years ago. I'm familiar with mastic sealant, but the last reference I saw in this thread was M&J's reference to blue lined pipe at some exorbitant price. Maybe I missed a few messages in between... :-\ You wouldn't happen to be removing this DC from a place in Austell? I snagged a bunch of leftover plywood from a cabinet shop there when they closed up a few years ago. Mostly used for shop jigs and such. Helping might be an interesting experience - who gets the DC? ;-) What part of town are you/is this in and when are you removing it? BYODM? (Bring Your Own Dust Mask) ;-) Greg G. |
#28
|
|||
|
|||
On Thu, 21 Oct 2004 02:52:52 -0400, Greg G. wrote:
Jim Behning said: Better, faster for duct work. You can do some real covering up of stuff with the mastic. I just find it easier to work with. Hey if you want you can come over and help me strike a dust collection system. It can't be but 15 miles from your house. Nothing more fun that years of dust accumulated on the top of duct work. Or taking down 6 foot long dust bags which probably had not been cleaned since I left the place over 6 years ago. I'm familiar with mastic sealant, but the last reference I saw in this thread was M&J's reference to blue lined pipe at some exorbitant price. Maybe I missed a few messages in between... :-\ ??? Exhorbitant price? I never mentioned what I paid for the pipe. However, just to set the record straight: 4" was $10.13 per 10 foot section, 5" was $9.16 per 10 foot section. 5" was cheaper because I bought 10 of them and only two 4" pipes. I thought those were pretty reasonable prices. |
#29
|
|||
|
|||
Mark & Juanita said:
On Thu, 21 Oct 2004 02:52:52 -0400, Greg G. wrote: I'm familiar with mastic sealant, but the last reference I saw in this thread was M&J's reference to blue lined pipe at some exorbitant price. Maybe I missed a few messages in between... :-\ ??? Exhorbitant price? I never mentioned what I paid for the pipe. However, just to set the record straight: 4" was $10.13 per 10 foot section, 5" was $9.16 per 10 foot section. 5" was cheaper because I bought 10 of them and only two 4" pipes. I thought those were pretty reasonable prices. LMAO. OK, it was a brain spasm. I read messages every couple of days, when I have time - and after 150 or so, they all start to run together. I saw some mention in some thread - my memory not being what it used to be - for pipe at prices that seemed excessive. Your price quotes seem reasonable enough. Greg G. |
#30
|
|||
|
|||
Jim Behning said:
Downtown Atlanta. I looked at some of the smaller duct and the spiral duct is a lot smoother than I expected. In other words I was wrong about the stuff being leaky and rough. The spiral duct I've seen is fairly smooth, and the joints are fitted better than the knocked down, snap-lok sheet metal pipes generally seen. The only downside is that it is more expensive, probably mostly due to increased shipping costs. I don't what I will do with it. It is a Torrit with at least 4 dust bags but may have more bags. I just forget how many. It also uses two 55 gallon drums for large chip collection. You need about 10 feet of height to install the beast. I think it is a Model 230-5fb-255. Maybe I can trade it for a good size Jet DC and some cash. Sounds a bit large for my needs... ;-) My "shop" is only 9 feet tall. There's a guy who owns a print/sign shop that might be interested in it, but he is soooo cheap. He currently blows the stuff out into the back lot with several large blowers and I believe the Fire Marshal is on his case about it. Greg G. |
#31
|
|||
|
|||
Mark & Juanita wrote in message news:1098416169.ElPQrB+IvRXbUpuH7NsP7w@teranews. ..
On Thu, 21 Oct 2004 02:52:52 -0400, Greg G. wrote: Jim Behning said: Better, faster for duct work. You can do some real covering up of stuff with the mastic. I just find it easier to work with. Hey if you want you can come over and help me strike a dust collection system. It can't be but 15 miles from your house. Nothing more fun that years of dust accumulated on the top of duct work. Or taking down 6 foot long dust bags which probably had not been cleaned since I left the place over 6 years ago. I'm familiar with mastic sealant, but the last reference I saw in this thread was M&J's reference to blue lined pipe at some exorbitant price. Maybe I missed a few messages in between... :-\ ??? Exhorbitant price? I never mentioned what I paid for the pipe. However, just to set the record straight: 4" was $10.13 per 10 foot section, 5" was $9.16 per 10 foot section. 5" was cheaper because I bought 10 of them and only two 4" pipes. I thought those were pretty reasonable prices. Where did you buy your pipe? Sounds like a good price to me. Thanks |
#32
|
|||
|
|||
|
#33
|
|||
|
|||
I'm a mechanical engineer and being doing alot of calculations on
compressible and noncompressible fluid systems for the last 27 years and I can tell you that you did not read enough, AND, you are heading down the wrong path.. Figuring a dust collection system is trial an error if you have not picked out your blower. First, you want the stuff moving in those pipe at 4000 feet per minute. Pick your longest run and hopefully the piece of equipment that has the most load. Calculate all the pressure drops through the system, including hoods, entrance losses and losses through the filters. For larger shop tools, 800 cfm is a good figure to use for flow rate and 500 cfm for smaller tools. 3" pipe will give you about 16,000 fpm for the 800cfm and 500cfm will yield 5/8ths of that. It will sound like a jet running. You better go get some help before you make a real costly mistake. On Sat, 16 Oct 2004 22:05:23 -0400, "Bill" wrote: Before I became educated on static pressures, duct size, cfm and the 23 different stylizes of impellers. I installed 3" pvc ducting to all my tools in a 2 car garage. Near as I can tell I need a 16" impeller and at least 5hp blower to run this setup. Nope can't find a dang thing. I really need a complete blower as my sheet metal skills are non existent. Please I know someone has been through this any and all advice is welcome. Thanks in advance. |
Reply |
Thread Tools | Search this Thread |
Display Modes | |
|
|
Similar Threads | ||||
Thread | Forum | |||
Bosch 4000 TS & dust collection | Woodworking | |||
Triton Respirator | Woodturning | |||
Dust Collectors: A killer health hazard! | Woodworking | |||
Recommend Ducting For JET 1.5 HP Canister Dust Collector | Woodworking |