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Years ago, I made a track saw. 'Twas a torsion box with some slick
rails screwed to the side, that engaged a vertical rib fastened to as long a straight edge as I could rip with a table saw. My Skilsaw clamped into the box, and a plunge-cut through the 'back' of the box revealed the blade to the workpiece. To keep the box stable, lacking a suitable jig for making a box joint, I hand dovetailed the corners, tnen planed the bottom surface accurately flat and affixed a thin hardwood plywood 'back'. But the side of the box with the guides, had to stay absolutely straight or the guides would bind, so... that side was good seven-ply plywood. It's a TERRIBLE nuisance chiseling a dovetail in plywood. Years later, I wanted a weather-resistant cover for a saw on my back deck, and got some yellow cedar for the frame, and dovetailed those joints, too. It's a TERRIBLE nuisance chiseling a dovetail in soft yellow cedar. And now, with a flimsy wire antenna to mount to a frame, I've got the same yellow cedar, and am making mortise joints (so some water-resistant glue will hold). Not only is it a nuisance to chisel it, it doesn't even take a Forstner bit for a straight hole. It'll last decades, but takes two days to finish six mortises. Because it's a TERRIBLE nuisance chiseling in soft yellow cedar. |
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