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#41
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Compressors - drain every day or leave pressured?
Another thing to consider is an auto drain assembly.
It is an enclosed ball and needle vale that drains the tank when ever the ball float goes above a certain level. It is piped to the drain valve connection. I have them on both compressors and they stay nice and dry. I also use a filter on the line just in case. Got everything throough Grainger's or McMaster Carr, I don't recall which. "Steve Turner" wrote in message ... Mike wrote: OK, I finally figured out my compressor purchase and went with the Campbell Hausfield 60 gal upright - Lowes was even nice enough to part with it for $399 (gloat?) The manual says that the tank should be drained daily. I'm wondering what people usually do with their large compressors... do you drain the tank every day, or just leave it pumped up so it's ready when you need it? I've had an upright Sanborn (similar to your C-H) for the past 20 years and I *never* release the pressure from the tank, at least not unless I'm draining the water, which isn't all that often. I don't run it balls-out too often, but when I do moisture in the lines is rarely a problem because I use one of these: http://www.amazon.com/Air-Filter-Kit...68978&sr= 1-7 I've had it for the same 20 years and it works like a champ. WAY better than those glass bowl filters. -- See Nad. See Nad go. Go Nad! To reply, eat the taco. http://www.flickr.com/photos/bbqboyee/ |
#42
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Compressors - drain every day or leave pressured?
On Sun, 10 May 2009 17:33:00 -0500, dpb wrote:
Mike wrote: On Fri, 08 May 2009 08:15:04 -0500, dpb wrote: I know what they say but... The 80(?) gal compressor here is 40+ yr old and has been left pressurized/on 24/7 and hasn't been drained but a time or two in its lifetime (and would add a "maybe" to that estimate). Have you ever consider the need to internally inspect the pressure vessel? Nope... Ever seen the results of a pressure vessel failure? I saw one about thirty years ago that sent shrapnel over 50 yards. In the UK, if the pressure vessel is used in commercial premises then 26 months is the maximum period between statutory inspections. The rest of the world may vary (and usually does!) -- |
#43
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Compressors - drain every day or leave pressured?
Mike wrote:
.... Ever seen the results of a pressure vessel failure? I saw one about thirty years ago that sent shrapnel over 50 yards. .... Catastrophic overpressure failure is a completely different thing than the possibility of a rust pinhole developing after 50 years or so... I'm simply commenting that daily water buildup in a low-use, low-volume homeowner/home-shop environment is somewhat excessive... And, yes, I've seen results of high-pressure water/steam having been 30+ years associated w/ power generation facilities there have been a couple. But they're much higher pressure and much higher temperature events (1000-2000 psi, 600-1000F typical). -- |
#44
Posted to rec.woodworking
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Compressors - drain every day or leave pressured?
dpb wrote:
Mike wrote: ... Ever seen the results of a pressure vessel failure? I saw one about thirty years ago that sent shrapnel over 50 yards. ... Catastrophic overpressure failure is a completely different thing than the possibility of a rust pinhole developing after 50 years or so... I'm simply commenting that daily water buildup in a low-use, low-volume homeowner/home-shop environment is somewhat excessive... And, yes, I've seen results of high-pressure water/steam having been 30+ years associated w/ power generation facilities there have been a couple. But they're much higher pressure and much higher temperature events (1000-2000 psi, 600-1000F typical). Yet another example of people living in unreasoned terror of their tools. Anybody that worried about it should wrap it in a Kevlar blanket or stack some dead truck tires around it or something. |
#45
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Compressors - drain every day or leave pressured?
J. Clarke wrote:
dpb wrote: Mike wrote: ... Ever seen the results of a pressure vessel failure? I saw one about thirty years ago that sent shrapnel over 50 yards. ... Catastrophic overpressure failure is a completely different thing than the possibility of a rust pinhole developing after 50 years or so... I'm simply commenting that daily water buildup in a low-use, low-volume homeowner/home-shop environment is somewhat excessive... And, yes, I've seen results of high-pressure water/steam having been 30+ years associated w/ power generation facilities there have been a couple. But they're much higher pressure and much higher temperature events (1000-2000 psi, 600-1000F typical). Yet another example of people living in unreasoned terror of their tools. Anybody that worried about it should wrap it in a Kevlar blanket or stack some dead truck tires around it or something. Most air compressors of this caliber are never pressurized much above 100psi anyway. I can't imagine a tank "blowout" at this pressure causing much harm at all, other than a loud noise and perhaps some soiled underwear. -- See Nad. See Nad go. Go Nad! To reply, eat the taco. http://www.flickr.com/photos/bbqboyee/ |
#46
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Compressors - drain every day or leave pressured?
"Steve Turner" wrote in message ... Most air compressors of this caliber are never pressurized much above 100psi anyway. I can't imagine a tank "blowout" at this pressure causing much harm at all, other than a loud noise and perhaps some soiled underwear. Compressors have soiled underwear inside of them? -- -Mike- |
#47
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Compressors - drain every day or leave pressured?
Steve Turner wrote:
J. Clarke wrote: dpb wrote: Mike wrote: ... Ever seen the results of a pressure vessel failure? I saw one about thirty years ago that sent shrapnel over 50 yards. ... Catastrophic overpressure failure is a completely different thing than the possibility of a rust pinhole developing after 50 years or so... I'm simply commenting that daily water buildup in a low-use, low-volume homeowner/home-shop environment is somewhat excessive... And, yes, I've seen results of high-pressure water/steam having been 30+ years associated w/ power generation facilities there have been a couple. But they're much higher pressure and much higher temperature events (1000-2000 psi, 600-1000F typical). Yet another example of people living in unreasoned terror of their tools. Anybody that worried about it should wrap it in a Kevlar blanket or stack some dead truck tires around it or something. Most air compressors of this caliber are never pressurized much above 100psi anyway. I can't imagine a tank "blowout" at this pressure causing much harm at all, other than a loud noise and perhaps some soiled underwear. Bingo. But if one is determined to be afraid of one's compressor then rather than agonizing over how it is going to explode and kill them one day they should take steps that allow it to explode with impunity and then stop worrying about it. Of course if they aren't happy unless they're worrying about something I guess a compressor is as good a target for recreational worrying as anything. |
#48
Posted to rec.woodworking
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Compressors - drain every day or leave pressured?
J. Clarke wrote:
dpb wrote: Mike wrote: ... Ever seen the results of a pressure vessel failure? I saw one about thirty years ago that sent shrapnel over 50 yards. ... Catastrophic overpressure failure is a completely different thing than the possibility of a rust pinhole developing after 50 years or so... I'm simply commenting that daily water buildup in a low-use, low-volume homeowner/home-shop environment is somewhat excessive... And, yes, I've seen results of high-pressure water/steam having been 30+ years associated w/ power generation facilities there have been a couple. But they're much higher pressure and much higher temperature events (1000-2000 psi, 600-1000F typical). Yet another example of people living in unreasoned terror of their tools. Anybody that worried about it should wrap it in a Kevlar blanket or stack some dead truck tires around it or something. The tank itself (particularly if it is ASME-rated; some of the no-name imports that aren't rated I might worry just a little about a weld failure) is pretty unlikely to be an issue. What I have seen that can be injurious if not lethal is the shock-induced fracture of larger plastic pipe used as reservoirs in a shop air system. It was cold (-20F outside, unheated shop building probably about 0F inside) and a tool fell from a wall hook and hit one of these. It scattered pieces around like that if got you in a tender spot could have done some damage. I abandoned the idea of plastic lines then and there for the barn. Altho I think a 1/2-3/4" distribution line wouldn't have sufficient material volume to be a major deal, I decided it wouldn't be a smart idea even if cheaper... That was ages ago long before I ran across the OSHA directives, etc., ... |
#49
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Compressors - drain every day or leave pressured?
"J. Clarke" wrote in message ... Bingo. But if one is determined to be afraid of one's compressor then rather than agonizing over how it is going to explode and kill them one day they should take steps that allow it to explode with impunity and then stop worrying about it. Of course if they aren't happy unless they're worrying about something I guess a compressor is as good a target for recreational worrying as anything. And it has the added benefit of distracting from the worry about static charges in PVC piping on the dust collector, grain silos, etc. -- -Mike- |
#50
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Compressors - drain every day or leave pressured?
On Wed, 13 May 2009 16:24:18 -0400, "J. Clarke"
wrote: recreational worrying .. Never seen that term before, but it captures the concept beautifully! Tom Veatch Wichita, KS USA An armed society is a polite society. Manners are good when one may have to back up his acts with his life. Robert A. Heinlein |
#51
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Compressors - drain every day or leave pressured?
Tom Veatch wrote:
On Wed, 13 May 2009 16:24:18 -0400, "J. Clarke" wrote: recreational worrying . Never seen that term before, but it captures the concept beautifully! Thank you, sir. Made it up on the spot. |
#52
Posted to rec.woodworking
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Compressors - drain every day or leave pressured?
On Wed, 13 May 2009 16:10:25 -0500, dpb wrote:
J. Clarke wrote: dpb wrote: Mike wrote: ... Ever seen the results of a pressure vessel failure? I saw one about thirty years ago that sent shrapnel over 50 yards. ... Catastrophic overpressure failure is a completely different thing than the possibility of a rust pinhole developing after 50 years or so... I'm simply commenting that daily water buildup in a low-use, low-volume homeowner/home-shop environment is somewhat excessive... And, yes, I've seen results of high-pressure water/steam having been 30+ years associated w/ power generation facilities there have been a couple. But they're much higher pressure and much higher temperature events (1000-2000 psi, 600-1000F typical). Yet another example of people living in unreasoned terror of their tools. Anybody that worried about it should wrap it in a Kevlar blanket or stack some dead truck tires around it or something. The tank itself (particularly if it is ASME-rated; some of the no-name imports that aren't rated I might worry just a little about a weld failure) is pretty unlikely to be an issue. What I have seen that can be injurious if not lethal is the shock-induced fracture of larger plastic pipe used as reservoirs in a shop air system. It was cold (-20F outside, unheated shop building probably about 0F inside) and a tool fell from a wall hook and hit one of these. It scattered pieces around like that if got you in a tender spot could have done some damage. I abandoned the idea of plastic lines then and there for the barn. Altho I think a 1/2-3/4" distribution line wouldn't have sufficient material volume to be a major deal, I decided it wouldn't be a smart idea even if cheaper... That was ages ago long before I ran across the OSHA directives, etc., ... What's wrong with copper? Copper tubing is still pretty cheap. The fittings are at least as expensive as the tubing for an extensive system. |
#53
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Compressors - drain every day or leave pressured?
"krw" wrote in message What's wrong with copper? Copper tubing is still pretty cheap. The fittings are at least as expensive as the tubing for an extensive system. Copper is a very common air line material. Easy to break into if you want to add branches later too. |
#54
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Compressors - drain every day or leave pressured?
On Wed, 13 May 2009 14:50:59 -0400, "J. Clarke"
wrote: dpb wrote: Mike wrote: ... Ever seen the results of a pressure vessel failure? I saw one about thirty years ago that sent shrapnel over 50 yards. ... Catastrophic overpressure failure is a completely different thing than the possibility of a rust pinhole developing after 50 years or so... I'm simply commenting that daily water buildup in a low-use, low-volume homeowner/home-shop environment is somewhat excessive... And, yes, I've seen results of high-pressure water/steam having been 30+ years associated w/ power generation facilities there have been a couple. But they're much higher pressure and much higher temperature events (1000-2000 psi, 600-1000F typical). Yet another example of people living in unreasoned terror of their tools. Anybody that worried about it should wrap it in a Kevlar blanket or stack some dead truck tires around it or something. No one is 'living in unreasoned terror of their tools' A statutory internal inspection of a pressure vessel might *never* find anything, but the defined periods and limits of that inspection are based on many years of practical experience, and nothing in that knowledge base can currently justify extending that inspection period by a few months let alone a few decades. It's absolutely bugger all to do with overpressure and regardless of the normal operating pressure the regime of inspection is identical. A typical 100psi portable compressor typically used in close proximity to the work with portable tools might be viewed as more dangerous in failure than a 3000psi compressor used in air blast HV switchgear as for most of the time no one is anywhere near them when they are operating and they use chain mail screens to limit damage to the building and adjacent equipment. Anyone operating a pressure vessel for 40 years with no internal inspection IS living on borrowed time, that's not just my opinion but that of thousands of professional pressure vessel inspectors, insurance companies and health and safety legislators worldwide. -- |
#55
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Compressors - drain every day or leave pressured?
"krw" wrote in message ... What's wrong with copper? Copper tubing is still pretty cheap. The fittings are at least as expensive as the tubing for an extensive system. But is it really still cheap? Residential A/C compressor condensing units are being stolen for the copper. |
#56
Posted to rec.woodworking
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Compressors - drain every day or leave pressured?
"krw" wrote:
What's wrong with copper? Copper tubing is still pretty cheap. Think your database needs an update on copper prices. Lew |
#57
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Compressors - drain every day or leave pressured?
In article
Jack Stein writes: So, I'm NOT alone....although you got me by maybe 5 years. I had thought the tanks were lined in glass, someone told me that once... Now, I'm thinking metal rusts slower under water than just being damp? If damp metal is in contact with air, it rusts quickly. Not much air in water, so, leaving it in might be better than draining it every day? Um, no. There isn't much air in water, but there is a hell of a lot of oxygen. Water contributes to rust so well because water is self-ionizing (something to do with the shape of the molecule). A small fraction of the water is always free oxygen and free hydrogen. Beyond that, I'm completely ignorant about the details of the steel that is used for these tanks. Maybe the typical tank-steel rusts very slowly. http://en.wikipedia.org/wiki/Self-ionization_of_water -- |Drew Lawson | Mrs. Tweedy! | | | The chickens are revolting! | |
#58
Posted to rec.woodworking
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Compressors - drain every day or leave pressured?
dpb wrote:
Mike wrote: On Fri, 08 May 2009 08:15:04 -0500, dpb wrote: I know what they say but... The 80(?) gal compressor here is 40+ yr old and has been left pressurized/on 24/7 and hasn't been drained but a time or two in its lifetime (and would add a "maybe" to that estimate). Have you ever consider the need to internally inspect the pressure vessel? Nope... So, I'm NOT alone....although you got me by maybe 5 years. I had thought the tanks were lined in glass, someone told me that once... Now, I'm thinking metal rusts slower under water than just being damp? If damp metal is in contact with air, it rusts quickly. Not much air in water, so, leaving it in might be better than draining it every day? Just wondering why my 30 gallon tank hasn't collapsed in a pile of rubble? -- Jack Go Penns! http://jbstein.com |
#59
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Compressors - drain every day or leave pressured?
Lew Hodgett wrote:
"krw" wrote: What's wrong with copper? Copper tubing is still pretty cheap. Think your database needs an update on copper prices. Lew The price of copper has come down quite a bit over the last couple of months: 1/2" x 10' Type M copper pipe - $6.76 1/2" x 10' Type L copper pipe - $9.68 A few months ago I paid $68.00 for a 250' roll of 14/2 Romex. Last week it was down to $23.00. -- Jack Novak Buffalo, NY - USA |
#60
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Compressors - drain every day or leave pressured?
Drew Lawson wrote:
Jack Stein writes: So, I'm NOT alone....although you got me by maybe 5 years. I had thought the tanks were lined in glass, someone told me that once... Now, I'm thinking metal rusts slower under water than just being damp? If damp metal is in contact with air, it rusts quickly. Not much air in water, so, leaving it in might be better than draining it every day? Um, no. There isn't much air in water, but there is a hell of a lot of oxygen. Good point. Water contributes to rust so well because water is self-ionizing (something to do with the shape of the molecule). A small fraction of the water is always free oxygen and free hydrogen. Thanks for the link, but I got to tell you, it was way over my head.:-) I couldn't figure out if it addressed say a nail submerged in water vs a nail kept constantly wet/damp but not submerged. I'm thinking that a compressor is always wet on the bottom whether or not you drain it. What do you think? I don't have a clue myself, but I know I rarely have drained mine in over 30 years, and it still has no leaks, and the last time I drained it, about 6 months ago after a similar discussion here (where I learned the tank doesn't have a glass liner) I drained several pints of water into a glass container, no sign of rust, and no sign of oil. I'm also thinking when/if it rusts through, it will go pfsssssh instead of boooom.:-) Beyond that, I'm completely ignorant about the details of the steel that is used for these tanks. Maybe the typical tank-steel rusts very slowly. Maybe they use, or used to use, or some use, a rust resistant, high nickel or something type of metal. I know mine is over 30 years old, bought it used, and my brothers he bought used when I was 12 years old, really old then (50 years ago), and it still holds air fine, no signs of leakage (he drains his though) I remember painting cars with it and it sounded like it was going to knock itself apart. My brother said if breaks, he'll buy a nice 2-3 stage compressor... still running still a knocking. I painted lots of cars and trucks with that thing, and it proves if you want something to break, it never will. http://en.wikipedia.org/wiki/Self-ionization_of_water -- Jack Go Penns http://jbstein.com |
#61
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Compressors - drain every day or leave pressured?
On Thu, 14 May 2009 16:12:14 -0500, Jack Stein
wrote: I'm thinking that a compressor is always wet on the bottom whether or not you drain it. What do you think? I'm thinking you're right. And the reason I think so is that the relative humidity (RH) inside a tank charged to 135 PSIG (factory shutoff setting on my compressor) will be about 10 times greater than the ambient RH. So anytime the compressor runs when the RH is somewhere above 10% you're going to get condensation inside the tank by the time the 135 PSIG (~150PSIA) shutoff pressure is reached. If the shutoff pressure is below 135 PSIG, then the ambient RH necessary to cause condensation inside the tank is correspondingly higher. Tom Veatch Wichita, KS USA An armed society is a polite society. Manners are good when one may have to back up his acts with his life. Robert A. Heinlein |
#62
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Compressors - drain every day or leave pressured?
Jack Stein wrote:
Drew Lawson wrote: Jack Stein writes: So, I'm NOT alone....although you got me by maybe 5 years. I had thought the tanks were lined in glass, someone told me that once... Now, I'm thinking metal rusts slower under water than just being damp? If damp metal is in contact with air, it rusts quickly. Not much air in water, so, leaving it in might be better than draining it every day? Um, no. There isn't much air in water, but there is a hell of a lot of oxygen. Good point. Water contributes to rust so well because water is self-ionizing (something to do with the shape of the molecule). A small fraction of the water is always free oxygen and free hydrogen. Thanks for the link, but I got to tell you, it was way over my head.:-) I couldn't figure out if it addressed say a nail submerged in water vs a nail kept constantly wet/damp but not submerged. I'm thinking that a compressor is always wet on the bottom whether or not you drain it. What do you think? I don't have a clue myself, but I know I rarely have drained mine in over 30 years, and it still has no leaks, and the last time I drained it, about 6 months ago after a similar discussion here (where I learned the tank doesn't have a glass liner) I drained several pints of water into a glass container, no sign of rust, and no sign of oil. I'm also thinking when/if it rusts through, it will go pfsssssh instead of boooom.:-) Beyond that, I'm completely ignorant about the details of the steel that is used for these tanks. Maybe the typical tank-steel rusts very slowly. Maybe they use, or used to use, or some use, a rust resistant, high nickel or something type of metal. I know mine is over 30 years old, bought it used, and my brothers he bought used when I was 12 years old, really old then (50 years ago), and it still holds air fine, no signs of leakage (he drains his though) I remember painting cars with it and it sounded like it was going to knock itself apart. My brother said if breaks, he'll buy a nice 2-3 stage compressor... still running still a knocking. I painted lots of cars and trucks with that thing, and it proves if you want something to break, it never will. http://en.wikipedia.org/wiki/Self-ionization_of_water I used to have a small home air compressor. Over time the air tank developed a couple of holes. These were in the bottom and would vent air and water when in use. The pump eventually gave out so I replaced it with one from HF. |
#63
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Compressors - drain every day or leave pressured?
"Jack Stein" wrote in message ... I'm thinking that a compressor is always wet on the bottom whether or not you drain it. What do you think? Is an iced tea glass only wet on the bottom? It condenses moisture on the outside of the glass every where the glass is cooler than the ambient temperature. The compressor tank works the same way. HOT compressed air goes into the tank and the moisture in the air condenses every where on the inside tank walls. Basically the moisture is all over the inside walls untill the droplets become large enough to run down to the bottom of the tank and collect. I firmly believe that draining the tank helps to slow rusting but more importantly it maintains tank air capacity and helps to keep moisture out of the air hose. A tank that has a 20 gallon capacity and has 4 gallons of water in it will recycle 20% more often, or something like that. I'm also thinking when/if it rusts through, it will go pfsssssh instead of boooom.:-) I had an 80 gallon unit fail that way, it was a slow death. With relatively low pressure and the fact that there is/are weakest points in the tank pin holes developed and leak. As they rust they become bigger and leak more. I suppose if you ignore that situation the tank could eventually explode or blow a larger hole. |
#64
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Compressors - drain every day or leave pressured?
On Thu, 14 May 2009 06:04:47 -0400, "Ed Pawlowski"
wrote: "krw" wrote in message What's wrong with copper? Copper tubing is still pretty cheap. The fittings are at least as expensive as the tubing for an extensive system. Copper is a very common air line material. Easy to break into if you want to add branches later too. Yep. I put 150ft in my previous house. I'd like to do similar here. |
#65
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Compressors - drain every day or leave pressured?
On Thu, 14 May 2009 17:06:46 GMT, "Lew Hodgett"
wrote: "krw" wrote: What's wrong with copper? Copper tubing is still pretty cheap. Think your database needs an update on copper prices. Type-L was $8.80/10ft hunk on the way home. Quick disconnects are $3-$5 each and 1/2" copper to 1/4" pipe fittings are over $3! Yeah, it's still pretty cheap. ...and it's so easy to work with (damn I hate the PEX in my new house). |
#66
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Compressors - drain every day or leave pressured?
On Thu, 14 May 2009 20:18:26 GMT, Nova wrote:
Lew Hodgett wrote: "krw" wrote: What's wrong with copper? Copper tubing is still pretty cheap. Think your database needs an update on copper prices. Lew The price of copper has come down quite a bit over the last couple of months: 1/2" x 10' Type M copper pipe - $6.76 1/2" x 10' Type L copper pipe - $9.68 A few months ago I paid $68.00 for a 250' roll of 14/2 Romex. Last week it was down to $23.00. Where? I'd pick op three or four at that price! It was $41 at lowes on the way home. I'll be finishing the (u)FROG over the next year or so and would buy ahead if it were down that far. |
#67
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Compressors - drain every day or leave pressured?
Copper Oxide - the black power inside - must be filtered out
or it will clog any tool. Having a quality filter at each site to trap the fine dust might be expensive. Dryer at the front helps any pipe system. Martin Ed Pawlowski wrote: "krw" wrote in message What's wrong with copper? Copper tubing is still pretty cheap. The fittings are at least as expensive as the tubing for an extensive system. Copper is a very common air line material. Easy to break into if you want to add branches later too. |
#68
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Compressors - drain every day or leave pressured?
"Leon" wrote in message ... I firmly believe that draining the tank helps to slow rusting but more importantly it maintains tank air capacity and helps to keep moisture out of the air hose. A tank that has a 20 gallon capacity and has 4 gallons of water in it will recycle 20% more often, or something like that. The only part of this that I think is a little off Leon, is the 4 gallons of water. I've gone for pretty long periods without draining my tank and have never drained more than about a quart out of it. That's after a lot of use, and a long time. I'm not sure you could ever reach that level of water in a tank since the condensation inside is constantly being blown out the hose as you use it. -- -Mike- |
#69
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Compressors - drain every day or leave pressured?
"Mike Marlow" wrote in message ... "Leon" wrote in message ... I firmly believe that draining the tank helps to slow rusting but more importantly it maintains tank air capacity and helps to keep moisture out of the air hose. A tank that has a 20 gallon capacity and has 4 gallons of water in it will recycle 20% more often, or something like that. The only part of this that I think is a little off Leon, is the 4 gallons of water. I've gone for pretty long periods without draining my tank and have never drained more than about a quart out of it. That's after a lot of use, and a long time. I'm not sure you could ever reach that level of water in a tank since the condensation inside is constantly being blown out the hose as you use it. You have a valid point. BUT, I live in Houston, it is humid here. I also often hear my compressor cycle on every 2-3 minutes or so when I use a compressor operated vacuum clamp when sanding drawer components and using that clamp as a stop when attaching slide rails to the drawers. Basically I hear it cycle on and off 40-50 times in a short morning. If I were to do this in a production shop setting day after day the water level could get that high if not drained daily. In a larger setting I have seen gangs of 120 gallon compressors that ran non stop, during the day, produce gallons of water everyday day, the only time those 8 compressors were not running was then they were turned off. Basically if the compressor runs a lot and you don't drain the tank it will eventually contain a lot a water especially in a humid environment. Personally I keep the drain slightly cracked open all the time and let the condensation drip out onto a micro fiber towel. I turn it off after use, draining all at once daily after each use created too big of a mess. ;~) |
#70
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Compressors - drain every day or leave pressured?
krw wrote:
On Thu, 14 May 2009 20:18:26 GMT, Nova wrote: Lew Hodgett wrote: "krw" wrote: What's wrong with copper? Copper tubing is still pretty cheap. Think your database needs an update on copper prices. Lew The price of copper has come down quite a bit over the last couple of months: 1/2" x 10' Type M copper pipe - $6.76 1/2" x 10' Type L copper pipe - $9.68 A few months ago I paid $68.00 for a 250' roll of 14/2 Romex. Last week it was down to $23.00. Where? I'd pick op three or four at that price! It was $41 at lowes on the way home. I'll be finishing the (u)FROG over the next year or so and would buy ahead if it were down that far. It was the contractor price at one of out local building supply places, Lenco Lumber. I checked their web site this AM and their regular price without the contractor discount today is $34.29 for 250'. http://www.lencobuffalo.com/ -- Jack Novak Buffalo, NY - USA |
#71
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Compressors - drain every day or leave pressured?
On Thu, 14 May 2009 16:12:14 -0500, Jack Stein
wrote: I'm also thinking when/if it rusts through, it will go pfsssssh instead of boooom.:-) Think away. Beyond that, I'm completely ignorant about the details of the steel that is used for these tanks. Maybe the typical tank-steel rusts very slowly. Maybe they use, or used to use, or some use, a rust resistant, high nickel or something type of metal. Maybe. Would you go into a disco with an epileptic...when the epileptic had a loaded gun pointing at your head? It has similar risks to an uninspected uninsurable pressure vessel. (answers such as I can't dance and I wouldn't go into a disco are not permitted) :-) -- |
#72
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Compressors - drain every day or leave pressured?
"Mike" wrote in message ... Would you go into a disco with an epileptic...when the epileptic had a loaded gun pointing at your head? It has similar risks to an uninspected uninsurable pressure vessel. Actually, analogies like this are where things break down. The likelihood of a compressor tank exploding is dramatically less than the predictability of the result you staged with your example. The risks are completely dissimilar. -- -Mike- |
#73
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Compressors - drain every day or leave pressured?
"Mike" wrote in message ... On Thu, 14 May 2009 16:12:14 -0500, Jack Stein Would you go into a disco with an epileptic...when the epileptic had a loaded gun pointing at your head? It has similar risks to an uninspected uninsurable pressure vessel. Actually I think a closer comparison would be the epiletic hoalding a loaded gun to your head and an eliletic pointing a loaded gun at a pressurized container that you are setting on. As story hungry as the media is I don't recall having ever heard of an air compressor exploding and I have worked around compresssors for my entire professional career. |
#74
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Compressors - drain every day or leave pressured?
On Mon, 18 May 2009 16:54:25 -0500, "Leon"
wrote: As story hungry as the media is I don't recall having ever heard of an air compressor exploding and I have worked around compresssors for my entire professional career. And I doubt that you will hear of one caused by rust through. Failure of a pressure relief valve along with simultaneous failure of a pressure shut off valve could cause overpressurization to the point of catastrophic failure in a tank in good condition. Rust through will weaken a tank wall to the point that pinhole leaks will develop at the weakest points. Those pinholes could grow due to the escaping airflow, but in doing so, would act as a pressure relief valve reducing the tank pressure. Catastrophic, shrapnel producing tank failure due to rust through is a very low probability occurrence. My opinion, unsupported by any indepth analysis, is that being brained by a meteorite is about as likely as being injured by a rust through failure of a shop compressor tank. And no, I'm not saying rust through failures don't occur and people have been hit by meteorites. I'm sure someone's second cousin thrice removed has a neighbor who knew someone who'd heard of about a pressure tank exploding due to rust through.. |
#75
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Compressors - drain every day or leave pressured?
Tom Veatch wrote in
: And I doubt that you will hear of one caused by rust through. Failure of a pressure relief valve along with simultaneous failure of a pressure shut off valve could cause overpressurization to the point of catastrophic failure in a tank in good condition. Rust through will weaken a tank wall to the point that pinhole leaks will develop at the weakest points. Those pinholes could grow due to the escaping airflow, but in doing so, would act as a pressure relief valve reducing the tank pressure. Catastrophic, shrapnel producing tank failure due to rust through is a very low probability occurrence. My opinion, unsupported by any indepth analysis, is that being brained by a meteorite is about as likely as being injured by a rust through failure of a shop compressor tank. And no, I'm not saying rust through failures don't occur and people have been hit by meteorites. I'm sure someone's second cousin thrice removed has a neighbor who knew someone who'd heard of about a pressure tank exploding due to rust through.. Water would tend to collect in the bottom of the tank first, and that's where the rust would occur, right? So by the time the bottom of the tank has rusted out, the sides and top of the tank would still be in good shape. Should the right conditions occur, I think it more likely a compressor tank act as a rocket and not a bomb. Puckdropper -- "The potential difference between the top and bottom of a tree is the reason why all trees have to be grounded..." -- Bored Borg on rec.woodworking To email me directly, send a message to puckdropper (at) fastmail.fm |
#76
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Compressors - drain every day or leave pressured?
"Puckdropper" puckdropper(at)yahoo(dot)com wrote in message ... Water would tend to collect in the bottom of the tank first, and that's where the rust would occur, right? NO! Like a glass of ice water the water would collect on all cooler surfaces, basically every square inch of the interior surface of the tank. Compared to the very hot compressed air going into the tank, the tank is quite cool in contrast. Then as the moisture condensed more, it would run down to the bottom and collect, but the whole tank is going to be wet. So by the time the bottom of the tank has rusted out, the sides and top of the tank would still be in good shape. No, see above. Should the right conditions occur, I think it more likely a compressor tank act as a rocket and not a bomb. No, Pin holes will develope all over the surface. I had an old 80 gallon compressor, that I inherited, develope pin holes near the center of the sides of the tankfirst, none were at the bottom. The above is true if the compressor is use regularily. If you store it for years on end with water in side and bring up the pressure the bottom may fall out then. |
#77
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Compressors - drain every day or leave pressured?
"Leon" wrote in
: "Puckdropper" puckdropper(at)yahoo(dot)com wrote in message ... Water would tend to collect in the bottom of the tank first, and that's where the rust would occur, right? NO! Like a glass of ice water the water would collect on all cooler surfaces, basically every square inch of the interior surface of the tank. Compared to the very hot compressed air going into the tank, the tank is quite cool in contrast. Then as the moisture condensed more, it would run down to the bottom and collect, but the whole tank is going to be wet. So by the time the bottom of the tank has rusted out, the sides and top of the tank would still be in good shape. No, see above. Should the right conditions occur, I think it more likely a compressor tank act as a rocket and not a bomb. No, Pin holes will develope all over the surface. I had an old 80 gallon compressor, that I inherited, develope pin holes near the center of the sides of the tankfirst, none were at the bottom. The above is true if the compressor is use regularily. If you store it for years on end with water in side and bring up the pressure the bottom may fall out then. Ah, I see there's more to the story than I had originally thought. Would a light-use (that doesn't cycle often) compressor tend to act like the stored tank? Puckdropper -- "The potential difference between the top and bottom of a tree is the reason why all trees have to be grounded..." -- Bored Borg on rec.woodworking To email me directly, send a message to puckdropper (at) fastmail.fm |
#78
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Compressors - drain every day or leave pressured?
"Puckdropper" puckdropper(at)yahoo(dot)com wrote in message ... Ah, I see there's more to the story than I had originally thought. Would a light-use (that doesn't cycle often) compressor tend to act like the stored tank? I was referring 10-20+ years with water stored inside. If it simply sat the condensation would eventually settle to the bottom. Then it may fail in a particular area. If it sat long enough that there was considerable rust around the perimeter of the stored water and you then added pressure there might be a more dramatic failure, if the large rust area suddenly gave way. Typically however the weakest point will be a pin point leak that could grow in size over time |
#79
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Compressors - drain every day or leave pressured?
Mike wrote:
Jack Stein wrote: I'm also thinking when/if it rusts through, it will go pfsssssh instead of boooom.:-) Think away. Does that mean you think it will do something different? If so, what and what makes you think so? I've never heard of one going boom but even then, I would think it would be less than spectacular. Beyond that, I'm completely ignorant about the details of the steel that is used for these tanks. Maybe the typical tank-steel rusts very slowly. Maybe they use, or used to use, or some use, a rust resistant, high nickel or something type of metal. Maybe. Well, what do you think makes tanks that are constantly wet last for 30 - 50 years and more? Would you go into a disco with an epileptic...when the epileptic had a loaded gun pointing at your head? It has similar risks to an uninspected uninsurable pressure vessel. I've been around stuff, and doing stuff that OSHA would have cardiac arrest over for my entire life. So far, even though I may have been lucky a time or two, I'm still alive and well, no serious damage. I feel somewhat comfortable with my judgment so far. As for insurablity, I've never needed a sure thing to survive, and wouldn't want to live that way anyway. When I got my first mower that the mower deck shut off when you went in reverse, I immediately disconnected the dammed thing... I like living on the "edge" and don't need no stinking insurance company, or government, to force me to their levels of safety. I've been using table saws without a guard for close to 50 years, and have no plan on sticking one on now. They look downright dangerous to me... (answers such as I can't dance and I wouldn't go into a disco are not permitted) Well, I can dance with a sufficiently loose definition of the word dance, and sufficiently large enough consumption of alcohol, and there is a fine line between being able to "dance" and being unable to walk to the dance floor... -- Jack Go Penns! http://jbstein.com |
#80
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Compressors - drain every day or leave pressured?
I would be more worried about the lost capacity in the tank if it not
drained regularly. I have never seen a tank go south and that includes reservoirs on ships that were 40 years old. I lean toward small pumps but like to mount reservoirs in the system for pressure stability. I have two small compressors selected for their noise level and kept in clean areas in the basement. They have automatic float type drains but small tanks. Since water does not compress like air, I would be more worried about loss of air stowage. I don't think I have ever had a pump outlast a tank. Piping is a different issue especially with all the oil free pump ends that are out there nowadays. "Leon" wrote in message ... "Puckdropper" puckdropper(at)yahoo(dot)com wrote in message ... Water would tend to collect in the bottom of the tank first, and that's where the rust would occur, right? NO! Like a glass of ice water the water would collect on all cooler surfaces, basically every square inch of the interior surface of the tank. Compared to the very hot compressed air going into the tank, the tank is quite cool in contrast. Then as the moisture condensed more, it would run down to the bottom and collect, but the whole tank is going to be wet. So by the time the bottom of the tank has rusted out, the sides and top of the tank would still be in good shape. No, see above. Should the right conditions occur, I think it more likely a compressor tank act as a rocket and not a bomb. No, Pin holes will develope all over the surface. I had an old 80 gallon compressor, that I inherited, develope pin holes near the center of the sides of the tankfirst, none were at the bottom. The above is true if the compressor is use regularily. If you store it for years on end with water in side and bring up the pressure the bottom may fall out then. |
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