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UK diy (uk.d-i-y) For the discussion of all topics related to diy (do-it-yourself) in the UK. All levels of experience and proficency are welcome to join in to ask questions or offer solutions. |
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#1
Posted to uk.d-i-y
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Repairing an AC unit?
I have previously helped a mate fix his domestic aircon unit but now
(some years later) it's stopped working completely. They got an aircon engineer in who declared it as 'non repairable' so he's ordered a new unit. I think he confirmed the issue being 'needing re gassing (because of a leak presumably) and it not being worth it. Now, whilst I've examined / cleaned out a few different AC / fridge / cooler units and compressor pumps I've not even repaired or re-gassed anything so not sure what the deal is. Like, I think I have seen these smaller / cheaper (~£650) units they seem to be 'factory gassed' and the pipe seal off, rather than re-gassable via a connector of some sort, as in most cars? So, assuming this system was empty of gas, would it be possible to fit it with a car gassing point ... as my mate has a car AC re gassing unit? Is the gas (or are the gasses) and lubricants used on cars the same as those in domestic units? Obviously, if I could get it re-gassed I could use my mates sniffer to find any leak and potentially repair it (compressor seal?). If I tried any of this it would mostly be for the S&G's but if it did turn out to be viable (from a d-i-y POV) I could actually make use of it here (It's one of those slimline wall mounted units with a concentric port (like a balanced flue) that goes though the wall, along with a small water drain pipe). Cheers, T i m |
#2
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Repairing an AC unit?
T i m wrote:
I have previously helped a mate fix his domestic aircon unit but now (some years later) it's stopped working completely. They got an aircon engineer in who declared it as 'non repairable' so he's ordered a new unit. I think he confirmed the issue being 'needing re gassing (because of a leak presumably) and it not being worth it. Now, whilst I've examined / cleaned out a few different AC / fridge / cooler units and compressor pumps I've not even repaired or re-gassed anything so not sure what the deal is. Like, I think I have seen these smaller / cheaper (~£650) units they seem to be 'factory gassed' and the pipe seal off, rather than re-gassable via a connector of some sort, as in most cars? So, assuming this system was empty of gas, would it be possible to fit it with a car gassing point ... as my mate has a car AC re gassing unit? Is the gas (or are the gasses) and lubricants used on cars the same as those in domestic units? Obviously, if I could get it re-gassed I could use my mates sniffer to find any leak and potentially repair it (compressor seal?). If I tried any of this it would mostly be for the S&G's but if it did turn out to be viable (from a d-i-y POV) I could actually make use of it here (It's one of those slimline wall mounted units with a concentric port (like a balanced flue) that goes though the wall, along with a small water drain pipe). Cheers, T i m It all depends on what is wrong - sorry blindingly obvious statement! If it is just a leak in a pipe then it does rather depend on where and how accessible the pipe is whether it can be economically repaired. If the engineer has assessed it as having one actual leak but a whole load of potentially leaks in waiting due to corrosion say, then professionally he would be right to condemn it and fit new for a two visit definite fix. The compressor could be FUBAR and being a compact unit only the makers bespoke unit would fit in and that could be made of unobtainium. Or the engineer is giving a Foxtrot Oscar response as he does not want to fix it and prefers only to fit new. Given the weather, he has possibly more work than he can cope with and this is the quickest fix for him? |
#3
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Repairing an AC unit?
Bob Minchin wrote:
T i m wrote: I have previously helped a mate fix his domestic aircon unit but now (some years later) it's stopped working completely. They got an aircon engineer in who declared it as 'non repairable' so he's ordered a new unit. I think he confirmed the issue being 'needing re gassing (because of a leak presumably) and it not being worth it. Now, whilst I've examined / cleaned out a few different AC / fridge / cooler units and compressor pumps I've not even repaired or re-gassed anything so not sure what the deal is. Like, I think I have seen these smaller / cheaper (~£650) units they seem to be 'factory gassed' and the pipe seal off, rather than re-gassable via a connector of some sort, as in most cars? So, assuming this system was empty of gas, would it be possible to fit it with a car gassing point ... as my mate has a car AC re gassing unit? Is the gas (or are the gasses) and lubricants used on cars the same as those in domestic units? Obviously, if I could get it re-gassed I could use my mates sniffer to find any leak and potentially repair it (compressor seal?). If I tried any of this it would mostly be for the S&G's but if it did turn out to be viable (from a d-i-y POV) I could actually make use of it here (It's one of those slimline wall mounted units with a concentric port (like a balanced flue) that goes though the wall, along with a small water drain pipe). Cheers, T i m It all depends on what is wrong - sorry blindingly obvious statement! If it is just a leak in a pipe then it does rather depend on where and how accessible the pipe is whether it can be economically repaired. If the engineer has assessed it as having one actual leak but a whole load of potentially leaks in waiting due to corrosion say, then professionally he would be right to condemn it and fit new for a two visit definite fix. The compressor could be FUBAR and being a compact unit only the makers bespoke unit would fit in and that could be made of unobtainium. Or the engineer is giving a Foxtrot Oscar response as he does not want to fix it and prefers only to fit new. Given the weather, he has possibly more work than he can cope with and this is the quickest fix for him? Depends on many things, one being the type of refrigerant I have two second hand split units which used R22. I gassed both with R290 (propane)both have been running successfully for five years since. I do have the equipment, compatible oil, (vac pump gauges etc). Research hydrocarbon refrigerants.take the naysayers with a grain of salt.almost all the small fridges sold up to recently and coke and pepsi machines run on Butane, (R600a). |
#4
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Repairing an AC unit?
On Monday, 6 August 2018 12:08:58 UTC+1, FMurtz wrote:
Bob Minchin wrote: T i m wrote: I have previously helped a mate fix his domestic aircon unit but now (some years later) it's stopped working completely. They got an aircon engineer in who declared it as 'non repairable' so he's ordered a new unit. I think he confirmed the issue being 'needing re gassing (because of a leak presumably) and it not being worth it. Now, whilst I've examined / cleaned out a few different AC / fridge / cooler units and compressor pumps I've not even repaired or re-gassed anything so not sure what the deal is. Like, I think I have seen these smaller / cheaper (~£650) units they seem to be 'factory gassed' and the pipe seal off, rather than re-gassable via a connector of some sort, as in most cars? So, assuming this system was empty of gas, would it be possible to fit it with a car gassing point ... as my mate has a car AC re gassing unit? Is the gas (or are the gasses) and lubricants used on cars the same as those in domestic units? Obviously, if I could get it re-gassed I could use my mates sniffer to find any leak and potentially repair it (compressor seal?). If I tried any of this it would mostly be for the S&G's but if it did turn out to be viable (from a d-i-y POV) I could actually make use of it here (It's one of those slimline wall mounted units with a concentric port (like a balanced flue) that goes though the wall, along with a small water drain pipe). Cheers, T i m It all depends on what is wrong - sorry blindingly obvious statement! If it is just a leak in a pipe then it does rather depend on where and how accessible the pipe is whether it can be economically repaired. If the engineer has assessed it as having one actual leak but a whole load of potentially leaks in waiting due to corrosion say, then professionally he would be right to condemn it and fit new for a two visit definite fix. The compressor could be FUBAR and being a compact unit only the makers bespoke unit would fit in and that could be made of unobtainium. Or the engineer is giving a Foxtrot Oscar response as he does not want to fix it and prefers only to fit new. Given the weather, he has possibly more work than he can cope with and this is the quickest fix for him? Depends on many things, one being the type of refrigerant I have two second hand split units which used R22. I gassed both with R290 (propane)both have been running successfully for five years since. I do have the equipment, compatible oil, (vac pump gauges etc). Research hydrocarbon refrigerants.take the naysayers with a grain of salt.almost all the small fridges sold up to recently and coke and pepsi machines run on Butane, (R600a). though there are older ones that ran on R12 then in the 90s some intermediates. NT |
#5
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Repairing an AC unit?
On Mon, 6 Aug 2018 11:13:53 +0100, Bob Minchin
wrote: snip If I tried any of this it would mostly be for the S&G's but if it did turn out to be viable (from a d-i-y POV) I could actually make use of it here (It's one of those slimline wall mounted units with a concentric port (like a balanced flue) that goes though the wall, along with a small water drain pipe). It all depends on what is wrong - sorry blindingly obvious statement! ;-) If it is just a leak in a pipe then it does rather depend on where and how accessible the pipe is whether it can be economically repaired. Agreed, I suspect only likely in flexible hose (and it's couplings) or rigid pipe at a fatigue point or joint? If the engineer has assessed it as having one actual leak but a whole load of potentially leaks in waiting due to corrosion say, then professionally he would be right to condemn it and fit new for a two visit definite fix. Understood. The compressor could be FUBAR and being a compact unit only the makers bespoke unit would fit in and that could be made of unobtainium. Check. Or the engineer is giving a Foxtrot Oscar response as he does not want to fix it and prefers only to fit new. Possibly, given it was a 'cheap' (as these things go) unit. Given the weather, he has possibly more work than he can cope with and this is the quickest fix for him? Again, perfectly possible and I'll further question my mate if he can remember exactly what the guy did and said. Cheers, T i m |
#6
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Repairing an AC unit?
On Mon, 6 Aug 2018 21:08:42 +1000, FMurtz wrote:
snip Obviously, if I could get it re-gassed I could use my mates sniffer to find any leak and potentially repair it (compressor seal?). If I tried any of this it would mostly be for the S&G's but if it did turn out to be viable (from a d-i-y POV) I could actually make use of it here (It's one of those slimline wall mounted units with a concentric port (like a balanced flue) that goes though the wall, along with a small water drain pipe). Depends on many things, one being the type of refrigerant I have two second hand split units which used R22. I gassed both with R290 (propane)both have been running successfully for five years since. Good result. And did you do anything else, other than the re-gassing? Didn't I read that the supposedly 'better' gasses have smaller molecules so more likely to be lost via migration though the hoses etc? I do have the equipment, compatible oil, (vac pump gauges etc). Handy. ;-) Research hydrocarbon refrigerants.take the naysayers with a grain of salt.almost all the small fridges sold up to recently and coke and pepsi machines run on Butane, (R600a). So, could these gasses all be used interchangeably for a given AC solution or are they typically designed (functionally) for one gas or another? Would it be possible (conceptually) to fit a 'sealed' AC system with the port(s) used on typical car systems (eBay / breakers) and fill the system with the gas currently used in vehicle AC units or are they too different for some reason? The idea is once re-gassed I can check for leaks (assuming it tests as ok in the first place)? Cheers, T i m |
#7
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Repairing an AC unit?
T i m wrote:
Agreed, I suspect only likely in flexible hose (and it's couplings) or rigid pipe at a fatigue point or joint? A vast proportion of the pipe will be surrounded by fins and folded back on itself. If this has failed with a pinhole, the replacemetn might well also be unobtainable. |
#8
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Repairing an AC unit?
On Mon, 6 Aug 2018 19:23:26 +0100, Bob Minchin
wrote: T i m wrote: Agreed, I suspect only likely in flexible hose (and it's couplings) or rigid pipe at a fatigue point or joint? A vast proportion of the pipe will be surrounded by fins and folded back on itself. If this has failed with a pinhole, the replacemetn might well also be unobtainable. True, but might it be repairable? If the pipe was copper and it was just a pinhole in one place, couldn't the fins be moved away in that location and the hole say soldered over? Or if ally, the hole covered with a metal epoxy? As I said, I think the first task (after getting the unit) would be seeing if it was possible to gas up somehow and then look to see where any leaks were. Obviously, if there were any obvious signs of corrosion in 'bad places' I may not bother with the re-gassing. If I could inject 'a' gas (like town gas or acetylene) somehow that could be mechanically sniffed, that might be easier as long as it didn't affect anything negatively? Cheers, T i m |
#9
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Repairing an AC unit?
On Mon, 06 Aug 2018 19:54:34 +0100, T i m wrote:
As I said, I think the first task (after getting the unit) would be seeing if it was possible to gas up somehow and then look to see where any leaks were. UV dye is often used for this. A google for "air conditioning uv dye" will turn up a few hits. |
#10
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Repairing an AC unit?
On Mon, 06 Aug 2018 23:17:33 +0100, Caecilius
wrote: On Mon, 06 Aug 2018 19:54:34 +0100, T i m wrote: As I said, I think the first task (after getting the unit) would be seeing if it was possible to gas up somehow and then look to see where any leaks were. UV dye is often used for this. A google for "air conditioning uv dye" will turn up a few hits. Yes, I already have some from when I did the car and it can work well, especially if that was the only leak and it was big enough to get enough of the dye in one place. In the end we actually pinned the leak down with an electronic 'sniffer' and it was in the middle of the AC condenser / rad, caused by what looked like the remains of a big bug. ;-( If I knew what sort of pressure these things run at I was wondering if I could just pump it up with air and see if it loses any pressure, before wasting refrigerant gas on it? Cheers, T i m |
#11
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Repairing an AC unit?
On Mon, 06 Aug 2018 23:37:03 +0100, T i m wrote:
If I knew what sort of pressure these things run at I was wondering if I could just pump it up with air and see if it loses any pressure, before wasting refrigerant gas on it? I think you need to be careful not to introduce moisture, so compressed air is probably a bad idea. I think air con shops pull a vaccum to get rid of old refrigerant and moisture. If you can get hold of a suitable vacuum pump, pulling a vacuum and seeing whether it holds might be a decent test for leaks. |
#12
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Repairing an AC unit?
On Mon, 06 Aug 2018 23:48:41 +0100, Caecilius
wrote: On Mon, 06 Aug 2018 23:37:03 +0100, T i m wrote: If I knew what sort of pressure these things run at I was wondering if I could just pump it up with air and see if it loses any pressure, before wasting refrigerant gas on it? I think you need to be careful not to introduce moisture, so compressed air is probably a bad idea. Noted, thanks. I think air con shops pull a vaccum to get rid of old refrigerant and moisture. If there is a leak and you pull a vacuum, wouldn't you be dragging ordinary moisture carrying air into the system anyway? If you can get hold of a suitable vacuum pump, pulling a vacuum and seeing whether it holds might be a decent test for leaks. As mentioned I have a garage owning mate who has an AC rig so that bit may not be a problem, *once* I have fitted the suitable 'car' AC port to the domestic AC unit? Cheers, T i m |
#13
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Repairing an AC unit?
T i m wrote:
As mentioned I have a garage owning mate who has an AC rig so that bit may not be a problem, *once* I have fitted the suitable 'car' AC port to the domestic AC unit? In places rather hotter than here, with rather less ready cash, pretty much any AC unit is refurbishable (likewise fridges). I don't know exactly what they do, but I assume it's similar kinds of regassing to cars - the people don't have any high technology or great training. They certainly aren't relying on factory gas, because some of these things are 40 years old. The piping is mostly copper so it's straightforward to braze. (however, the units might be a bit more heavy duty than ours, owing to having to work rather harder all day long) If it's been condemned, and you have someone who has the kit and knows what to do (ie how not to vent the gas to atmosphere), what do you have to lose? Theo |
#14
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Repairing an AC unit?
Theo Wrote in message:
T i m wrote: As mentioned I have a garage owning mate who has an AC rig so that bit may not be a problem, *once* I have fitted the suitable 'car' AC port to the domestic AC unit? In places rather hotter than here, with rather less ready cash, pretty much any AC unit is refurbishable (likewise fridges). I don't know exactly what they do, but I assume it's similar kinds of regassing to cars - the people don't have any high technology or great training. They certainly aren't relying on factory gas, because some of these things are 40 years old. The piping is mostly copper so it's straightforward to braze. (however, the units might be a bit more heavy duty than ours, owing to having to work rather harder all day long) If it's been condemned, and you have someone who has the kit and knows what to do (ie how not to vent the gas to atmosphere), what do you have to lose? Theo Given that the Chinese are still spewing out banned CFCs in industrial quantities, will venting one Aircon unit make any difference? ;-) Tim -- |
#15
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Repairing an AC unit?
On 07/08/2018 14:24, Theo wrote:
T i m wrote: As mentioned I have a garage owning mate who has an AC rig so that bit may not be a problem, *once* I have fitted the suitable 'car' AC port to the domestic AC unit? In places rather hotter than here, with rather less ready cash, pretty much any AC unit is refurbishable (likewise fridges). I don't know exactly what they do, but I assume it's similar kinds of regassing to cars - the people don't have any high technology or great training. They certainly aren't relying on factory gas, because some of these things are 40 years old. The piping is mostly copper so it's straightforward to braze. (however, the units might be a bit more heavy duty than ours, owing to having to work rather harder all day long) If it's been condemned, and you have someone who has the kit and knows what to do (ie how not to vent the gas to atmosphere), what do you have to lose? Theo The problem with hot and humid places is that the aluminium-based components like cooling fins on the evaporators, just rot away. You need to spend some time in a coastal, tropical area to see how quickly stuff is affected by sun, rain and salt. |
#16
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Repairing an AC unit?
On Tuesday, 7 August 2018 15:16:20 UTC+1, Andrew wrote:
On 07/08/2018 14:24, Theo wrote: T i m wrote: As mentioned I have a garage owning mate who has an AC rig so that bit may not be a problem, *once* I have fitted the suitable 'car' AC port to the domestic AC unit? In places rather hotter than here, with rather less ready cash, pretty much any AC unit is refurbishable (likewise fridges). I don't know exactly what they do, but I assume it's similar kinds of regassing to cars - the people don't have any high technology or great training. They certainly aren't relying on factory gas, because some of these things are 40 years old. The piping is mostly copper so it's straightforward to braze. (however, the units might be a bit more heavy duty than ours, owing to having to work rather harder all day long) If it's been condemned, and you have someone who has the kit and knows what to do (ie how not to vent the gas to atmosphere), what do you have to lose? Theo The problem with hot and humid places is that the aluminium-based components like cooling fins on the evaporators, just rot away. You need to spend some time in a coastal, tropical area to see how quickly stuff is affected by sun, rain and salt. There was something on the news about a nuclear power station reducing generating capacity as the water from the local river was warmner so could be used as effecintly to cool it down. https://www.reuters.com/article/us-f...-idUSKBN1KF2CO |
#17
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Repairing an AC unit?
On 07 Aug 2018 14:24:10 +0100 (BST), Theo
wrote: T i m wrote: As mentioned I have a garage owning mate who has an AC rig so that bit may not be a problem, *once* I have fitted the suitable 'car' AC port to the domestic AC unit? In places rather hotter than here, with rather less ready cash, pretty much any AC unit is refurbishable (likewise fridges). That was my thought Theo. I don't know exactly what they do, but I assume it's similar kinds of regassing to cars - the people don't have any high technology or great training. Quite. They certainly aren't relying on factory gas, because some of these things are 40 years old. ;-) The piping is mostly copper so it's straightforward to braze. (however, the units might be a bit more heavy duty than ours, owing to having to work rather harder all day long) Understood. If it's been condemned, and you have someone who has the kit and knows what to do (ie how not to vent the gas to atmosphere), what do you have to lose? Nothing, hence the question here, but it was the 'means' by which I could get a mate with a std car re-gas rig to re-gas this potentially 'sealed' system for / with me? I know he would be more than happy to hook his machine onto any std (car) AC coupling for me and do what needs to be done but how would get to that position? Like, first I need to obtain a connector that matches his machine (breakers or aircon gas suppliers?) and then, assuming the broken system is already deplete of gas, fit a matching connector and ask him to re-gas it for me (or at let it run the diagnostics and see if it will be willing to)? Maybe the original filling point would be obvious (a sealed off pipe stub) and that would be the place to fit said connector? So, I was looking for some practical pointers from someone who may actually know (from a personal experience POV) some aspects of all this? Cheers, T i m |
#18
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Repairing an AC unit?
On Tue, 7 Aug 2018 14:44:06 +0100 (GMT+01:00), Tim+
wrote: snip Given that the Chinese are still spewing out banned CFCs in industrial quantities, will venting one Aircon unit make any difference? ;-) And that horse may have already bolted in any case? ;-( Cheers, T i m |
#19
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Repairing an AC unit?
On Tue, 7 Aug 2018 15:16:15 +0100, Andrew
wrote: snip The problem with hot and humid places is that the aluminium-based components like cooling fins on the evaporators, just rot away. Understood. You need to spend some time in a coastal, tropical area to see how quickly stuff is affected by sun, rain and salt. I had exposure to one instance, an oil terminal on the coast somewhere (in the UK, I was there doing Datacomms stuff). Because the site was so big they used to keep some very basic spec cars just sitting around that you could jump in and drive to another part of the site and leave the car there (for someone else to take). I think they said they typically only lasted a couple of years before they rotted away, often with only a few thousand miles on the clock. ;-( Out second hand Seahopper (folding boat) had been used in the sea and even the brass fittings were showing signs of corrosion (and it wasn't a boat you would typically leave afloat). Cheers, T i m |
#20
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Repairing an AC unit?
On Tuesday, 7 August 2018 23:12:47 UTC+1, T i m wrote:
On Tue, 7 Aug 2018 14:44:06 +0100 (GMT+01:00), Tim+ wrote: snip Given that the Chinese are still spewing out banned CFCs in industrial quantities, will venting one Aircon unit make any difference? ;-) And that horse may have already bolted in any case? ;-( Cheers, T i m only some refrigerants are banned from release to the atmosphere. Butane & propane aren't. NT |
#21
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Repairing an AC unit?
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#22
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Repairing an AC unit?
On Mon, 6 Aug 2018 21:08:42 +1000, FMurtz wrote:
snip Depends on many things, one being the type of refrigerant I have two second hand split units which used R22. I gassed both with R290 (propane)both have been running successfully for five years since. I do have the equipment, compatible oil, (vac pump gauges etc). Research hydrocarbon refrigerants.take the naysayers with a grain of salt.almost all the small fridges sold up to recently and coke and pepsi machines run on Butane, (R600a). I have the old domestic AC unit now and apparently it takes 500ml of R-410A (Puron?) that I believe is an HFC and runs at a higher pressure than older systems (but what pressure)? Mates car AC auto unit uses R-134A so whilst a different gas, would it be compatible? What would stop it being compatible? Cheers, T i m |
#23
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Repairing an AC unit?
T i m Wrote in message:
On Mon, 6 Aug 2018 21:08:42 +1000, FMurtz wrote: snip Depends on many things, one being the type of refrigerant I have two second hand split units which used R22. I gassed both with R290 (propane)both have been running successfully for five years since. I do have the equipment, compatible oil, (vac pump gauges etc). Research hydrocarbon refrigerants.take the naysayers with a grain of salt.almost all the small fridges sold up to recently and coke and pepsi machines run on Butane, (R600a). I have the old domestic AC unit now and apparently it takes 500ml of R-410A (Puron?) that I believe is an HFC and runs at a higher pressure than older systems (but what pressure)? Mates car AC auto unit uses R-134A so whilst a different gas, would it be compatible? What would stop it being compatible? Cheers, T i m Different physical characteristics? The system will be designed around the refrigerant's boiling point I would imagine. Adjusting the system pressure will move this up or down I suppose. There may well be other factors. I don't think you can swap refrigerants willy nilly. Having said that, I bet it gets done all the time in third world countries. ;-) Tim -- |
#24
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Repairing an AC unit?
On Sat, 11 Aug 2018 09:23:25 +0100 (GMT+01:00), Tim+
wrote: T i m Wrote in message: On Mon, 6 Aug 2018 21:08:42 +1000, FMurtz wrote: snip Depends on many things, one being the type of refrigerant I have two second hand split units which used R22. I gassed both with R290 (propane)both have been running successfully for five years since. I do have the equipment, compatible oil, (vac pump gauges etc). Research hydrocarbon refrigerants.take the naysayers with a grain of salt.almost all the small fridges sold up to recently and coke and pepsi machines run on Butane, (R600a). I have the old domestic AC unit now and apparently it takes 500ml of R-410A (Puron?) that I believe is an HFC and runs at a higher pressure than older systems (but what pressure)? Mates car AC auto unit uses R-134A so whilst a different gas, would it be compatible? What would stop it being compatible? Different physical characteristics? Yeah. I did look briefly at the list on Wiki but I'm no chemist so the nuances of each wasn't obvious. The system will be designed around the refrigerant's boiling point I would imagine. Adjusting the system pressure will move this up or down I suppose. There may well be other factors. Agreed. I don't think you can swap refrigerants willy nilly. Well, that's the thing. I wasn't sure if there were obviously technical reasons (pressures, chemicals affecting seals etc) over say simple cooling efficiencies. Having said that, I bet it gets done all the time in third world countries. ;-) And that's the thing. It's quite possible that my mates machine could take R-410A and a bottle of that could be much cheaper than buying a new AC unit, assuming we get a reasonable life out of one charge etc. That may depend on what the fault is, or even if there is a fault at all. eg, I think some of the newer / ozone friendly gasses have smaller molecule sizes and can migrate through the hoses (not suggesting this is one etc). Cheers, T i m |
#25
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Repairing an AC unit?
T i m wrote:
On Mon, 6 Aug 2018 21:08:42 +1000, FMurtz wrote: snip Obviously, if I could get it re-gassed I could use my mates sniffer to find any leak and potentially repair it (compressor seal?). If I tried any of this it would mostly be for the S&G's but if it did turn out to be viable (from a d-i-y POV) I could actually make use of it here (It's one of those slimline wall mounted units with a concentric port (like a balanced flue) that goes though the wall, along with a small water drain pipe). Depends on many things, one being the type of refrigerant I have two second hand split units which used R22. I gassed both with R290 (propane)both have been running successfully for five years since. Good result. And did you do anything else, other than the re-gassing? No I did not even replace the drier just held vacuum for longer (hydrocarbons are more forgiving of moisture) Didn't I read that the supposedly 'better' gasses have smaller molecules so more likely to be lost via migration though the hoses etc? I do have the equipment, compatible oil, (vac pump gauges etc). Handy. ;-) Research hydrocarbon refrigerants.take the naysayers with a grain of salt.almost all the small fridges sold up to recently and coke and pepsi machines run on Butane, (R600a). So, could these gasses all be used interchangeably for a given AC solution or are they typically designed (functionally) for one gas or another? Would it be possible (conceptually) to fit a 'sealed' AC system with the port(s) used on typical car systems (eBay / breakers) and fill the system with the gas currently used in vehicle AC units or are they too different for some reason? If there is not provision you can silver solder one in the line The idea is once re-gassed I can check for leaks (assuming it tests as ok in the first place)? Yes but different testers sometimes (you can put stuff in refrigerant that shows up under ultra violet if there is a leak. Cheers, T i m |
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Repairing an AC unit?
T i m wrote:
On Mon, 6 Aug 2018 21:08:42 +1000, FMurtz wrote: snip Depends on many things, one being the type of refrigerant I have two second hand split units which used R22. I gassed both with R290 (propane)both have been running successfully for five years since. I do have the equipment, compatible oil, (vac pump gauges etc). Research hydrocarbon refrigerants.take the naysayers with a grain of salt.almost all the small fridges sold up to recently and coke and pepsi machines run on Butane, (R600a). I have the old domestic AC unit now and apparently it takes 500ml of R-410A (Puron?) that I believe is an HFC and runs at a higher pressure than older systems (but what pressure)? Something called R32 apparently is a replacement Mates car AC auto unit uses R-134A so whilst a different gas, would it be compatible? What would stop it being compatible? Probably not although as an aside , A mixture of propane and isobutane is a replacement for 134a. the thing is in Australia and probably UK refrigerant gasses are controlled but hydrocarbon gasses in the main are not, one state tries to control them in air cons Cheers, T i m |
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Repairing an AC unit?
Tim+ wrote:
T i m Wrote in message: On Mon, 6 Aug 2018 21:08:42 +1000, FMurtz wrote: snip Depends on many things, one being the type of refrigerant I have two second hand split units which used R22. I gassed both with R290 (propane)both have been running successfully for five years since. I do have the equipment, compatible oil, (vac pump gauges etc). Research hydrocarbon refrigerants.take the naysayers with a grain of salt.almost all the small fridges sold up to recently and coke and pepsi machines run on Butane, (R600a). I have the old domestic AC unit now and apparently it takes 500ml of R-410A (Puron?) that I believe is an HFC and runs at a higher pressure than older systems (but what pressure)? Mates car AC auto unit uses R-134A so whilst a different gas, would it be compatible? What would stop it being compatible? Cheers, T i m Different physical characteristics? The system will be designed around the refrigerant's boiling point I would imagine. Adjusting the system pressure will move this up or down I suppose. There may well be other factors. I don't think you can swap refrigerants willy nilly. Having said that, I bet it gets done all the time in third world countries. ;-) There is loads of info on the net just research hydrocarbon refrigerants and try to steer clear of the naysayers and fear mongers who usually have a vested interest. Fort instance they say they are flamable, just consider that a car air con would contain about 300 or so grams of hydrocarbon in a closed circuit and an lpg driven vehicle has 80 litres of LPG or more in the boot Tim |
#28
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Repairing an AC unit?
T i m wrote:
On Sat, 11 Aug 2018 09:23:25 +0100 (GMT+01:00), Tim+ wrote: T i m Wrote in message: On Mon, 6 Aug 2018 21:08:42 +1000, FMurtz wrote: snip Depends on many things, one being the type of refrigerant I have two second hand split units which used R22. I gassed both with R290 (propane)both have been running successfully for five years since. I do have the equipment, compatible oil, (vac pump gauges etc). Research hydrocarbon refrigerants.take the naysayers with a grain of salt.almost all the small fridges sold up to recently and coke and pepsi machines run on Butane, (R600a). I have the old domestic AC unit now and apparently it takes 500ml of R-410A (Puron?) that I believe is an HFC and runs at a higher pressure than older systems (but what pressure)? Mates car AC auto unit uses R-134A so whilst a different gas, would it be compatible? What would stop it being compatible? Different physical characteristics? Yeah. I did look briefly at the list on Wiki but I'm no chemist so the nuances of each wasn't obvious. The system will be designed around the refrigerant's boiling point I would imagine. Adjusting the system pressure will move this up or down I suppose. There may well be other factors. Agreed. I don't think you can swap refrigerants willy nilly. Well, that's the thing. I wasn't sure if there were obviously technical reasons (pressures, chemicals affecting seals etc) over say simple cooling efficiencies. Having said that, I bet it gets done all the time in third world countries. ;-) And that's the thing. It's quite possible that my mates machine could take R-410A and a bottle of that could be much cheaper than buying a new AC unit, assuming we get a reasonable life out of one charge etc. The problem is that without a license or trade certificate most refrigerants are unobtainable but hydrocarbons are. That may depend on what the fault is, or even if there is a fault at all. eg, I think some of the newer / ozone friendly gasses have smaller molecule sizes and can migrate through the hoses (not suggesting this is one etc). Cheers, T i m |
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Repairing an AC unit?
T i m wrote:
On Mon, 6 Aug 2018 19:23:26 +0100, Bob Minchin wrote: T i m wrote: Agreed, I suspect only likely in flexible hose (and it's couplings) or rigid pipe at a fatigue point or joint? A vast proportion of the pipe will be surrounded by fins and folded back on itself. If this has failed with a pinhole, the replacemetn might well also be unobtainable. True, but might it be repairable? If the pipe was copper and it was just a pinhole in one place, couldn't the fins be moved away in that location and the hole say soldered over? Or if ally, the hole covered with a metal epoxy? Yes and there is even a soft fairly easily used aluminium solder We have blokes at various markets welding holes in coke cans as a demo. As I said, I think the first task (after getting the unit) would be seeing if it was possible to gas up somehow and then look to see where any leaks were. Obviously, if there were any obvious signs of corrosion in 'bad places' I may not bother with the re-gassing. If I could inject 'a' gas (like town gas or acetylene) somehow that could be mechanically sniffed, that might be easier as long as it didn't affect anything negatively? Cheers, T i m |
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Repairing an AC unit?
Tim+ wrote:
Theo Wrote in message: T i m wrote: As mentioned I have a garage owning mate who has an AC rig so that bit may not be a problem, *once* I have fitted the suitable 'car' AC port to the domestic AC unit? In places rather hotter than here, with rather less ready cash, pretty much any AC unit is refurbishable (likewise fridges). I don't know exactly what they do, but I assume it's similar kinds of regassing to cars - the people don't have any high technology or great training. They certainly aren't relying on factory gas, because some of these things are 40 years old. The piping is mostly copper so it's straightforward to braze. (however, the units might be a bit more heavy duty than ours, owing to having to work rather harder all day long) If it's been condemned, and you have someone who has the kit and knows what to do (ie how not to vent the gas to atmosphere), what do you have to lose? Theo Given that the Chinese are still spewing out banned CFCs in industrial quantities, will venting one Aircon unit make any difference? ;-) Tim The case in Australia is that any technician that does not reclaim R134a and vents it is up for a huge fine but I can buy a can to blow the dust out of my computer that contains 134a from electronic shops and elsewhere It was even used in past times as a propellant in puffers. |
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Repairing an AC unit?
On Sun, 12 Aug 2018 12:36:28 +1000, FMurtz
wrote: snip Good result. And did you do anything else, other than the re-gassing? No I did not even replace the drier just held vacuum for longer (hydrocarbons are more forgiving of moisture) Ok, thanks. snip Would it be possible (conceptually) to fit a 'sealed' AC system with the port(s) used on typical car systems (eBay / breakers) and fill the system with the gas currently used in vehicle AC units or are they too different for some reason? If there is not provision you can silver solder one in the line So, I'm guessing I would do so where it should be obvious it was gassed in the first place (I have the unit now but not had the time to strip it down to check for such things). OOI, on my mates car a/c machine it has an interface that looks like a slightly bigger 'Euro' airline connector? Cheers, T i m |
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Repairing an AC unit?
On Sun, 12 Aug 2018 12:56:54 +1000, FMurtz
wrote: snip And that's the thing. It's quite possible that my mates machine could take R-410A and a bottle of that could be much cheaper than buying a new AC unit, assuming we get a reasonable life out of one charge etc. The problem is that without a license or trade certificate most refrigerants are unobtainable but hydrocarbons are. Sorry, you have lost me there mate. Are you saying *I* can (probably?) buy 'hydrocarbon' gasses that will probably work in my a/c unit as a refrigerant (easier than the refrigerant that was originally in there)? Is this a matter of 're-gas it with something that works, rather than the idea that could work better but would be more complicated (officially especially) to do? I'm a complete a/c novice trying to get the bigger picture here. ;-) Cheers, T i m |
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Repairing an AC unit?
On Sun, 12 Aug 2018 12:47:23 +1000, FMurtz
wrote: snip I have the old domestic AC unit now and apparently it takes 500ml of R-410A (Puron?) that I believe is an HFC and runs at a higher pressure than older systems (but what pressure)? Something called R32 apparently is a replacement Mates car AC auto unit uses R-134A so whilst a different gas, would it be compatible? What would stop it being compatible? Probably not although as an aside , A mixture of propane and isobutane is a replacement for 134a. Ok ... the thing is in Australia and probably UK refrigerant gasses are controlled So are these 'CFC's' in the main? but hydrocarbon gasses in the main are not, Ok. If I understand it correctly, the early gasses screw the ozone layer and whilst the later ones don't so much (?), they can be worse for global warming in general (and because some have smaller molecules, can permeate hoses and so leak easier)? ;-( Cheers, T i m |
#34
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Repairing an AC unit?
On Sun, 12 Aug 2018 13:00:03 +1000, FMurtz
wrote: snip Or if ally, the hole covered with a metal epoxy? Yes and there is even a soft fairly easily used aluminium solder We have blokes at various markets welding holes in coke cans as a demo. Sounds like 'Lumiweld', something I bought at a show years ago and have used to good effect. ;-) Googles It's still out there it seems. ;-) https://www.frost.co.uk/lumiweld-kits.html Cheers, T i m |
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Repairing an AC unit?
T i m wrote:
On Sun, 12 Aug 2018 12:56:54 +1000, FMurtz wrote: snip And that's the thing. It's quite possible that my mates machine could take R-410A and a bottle of that could be much cheaper than buying a new AC unit, assuming we get a reasonable life out of one charge etc. The problem is that without a license or trade certificate most refrigerants are unobtainable but hydrocarbons are. Sorry, you have lost me there mate. Are you saying *I* can (probably?) buy 'hydrocarbon' gasses that will probably work in my a/c unit as a refrigerant (easier than the refrigerant that was originally in there)? If the UK is anything like here refrigeration is a closed family and anyone outside can not buy most refrigerants but anyone can buy hydrocarbons so if you want to DIY you are limited Is this a matter of 're-gas it with something that works, rather than the idea that could work better but would be more complicated (officially especially) to do? Yes as non trade people are prohibited from using other than hydrocarbons I'm a complete a/c novice trying to get the bigger picture here. ;-) Cheers, T i m |
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Repairing an AC unit?
On Sun, 12 Aug 2018 22:59:35 +1000, FMurtz
wrote: snip Sorry, you have lost me there mate. Are you saying *I* can (probably?) buy 'hydrocarbon' gasses that will probably work in my a/c unit as a refrigerant (easier than the refrigerant that was originally in there)? If the UK is anything like here refrigeration is a closed family and anyone outside can not buy most refrigerants but anyone can buy hydrocarbons so if you want to DIY you are limited Given my mate is in the garage trade I'm not sure yet if he might be able to access some gases under that role alone (him being 'Trade' rather than 'public', even though not in the aircon trade as such). Is this a matter of 're-gas it with something that works, rather than the idea that could work better but would be more complicated (officially especially) to do? Yes as non trade people are prohibited from using other than hydrocarbons Ok (thanks) I'll have to look into what 'hydrocarbons' might replace what was in there originally and how I would get them into it.). Maybe if it is already deplete of gas and I can fit a 'standard' port to it (if there is such a thing), a real a/c pro might then be willing to check it out for me? At ~800 quid new I'd like to think it wasn't considered disposable? ;-( Cheers, T i m |
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Repairing an AC unit?
In article , T i m
writes On Sun, 12 Aug 2018 22:59:35 +1000, FMurtz wrote: snip Sorry, you have lost me there mate. Are you saying *I* can (probably?) buy 'hydrocarbon' gasses that will probably work in my a/c unit as a refrigerant (easier than the refrigerant that was originally in there)? If the UK is anything like here refrigeration is a closed family and anyone outside can not buy most refrigerants but anyone can buy hydrocarbons so if you want to DIY you are limited Given my mate is in the garage trade I'm not sure yet if he might be able to access some gases under that role alone (him being 'Trade' rather than 'public', even though not in the aircon trade as such). Is this a matter of 're-gas it with something that works, rather than the idea that could work better but would be more complicated (officially especially) to do? Yes as non trade people are prohibited from using other than hydrocarbons Ok (thanks) I'll have to look into what 'hydrocarbons' might replace what was in there originally and how I would get them into it.). Maybe if it is already deplete of gas and I can fit a 'standard' port to it (if there is such a thing), a real a/c pro might then be willing to check it out for me? A real pro will fit a port for you if necessary and gas it with the correct refrigerant - mine did. As it happened it was the same refrig as used in some car air-con. At ~800 quid new I'd like to think it wasn't considered disposable? ;-( Cheers, T i m -- bert |
#38
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Repairing an AC unit?
There are a host of split system videos to be found on you tube. Many of the current precharged compressor units have schrader valve connection points built into the isolation valves. A hvac gauge manifold kit can be used to check pressures. Closing off the isolation valves will permit pressure testing of the evaporator unit. Normally dry nitrogen is used to purge and test at first intallation. Once proved to be sound the pipework and evaporator unit are evacuated with a high vacuum pump.
There's a basic outline of the installation of a Merikan split system here https://youtu.be/DzVJiSQNbew Of course the problem you have may be corrosion/damage to the compressor unit or the heat exchanger in the evaporator. Either would require recovery of the refrigerant. You can get an economical refrigerant gas sniffer for not much money from eBay if you suspect a leak in one of the heat exchanger units. Refrigerant gas is expensive stuff so you may find renewal is a more cost effective solution. Around £500 can buy a brand new 3kW split system via an eBay shop. HVAC quality 1/4" and 3/8" copper tube is available from a number of suppliers such as BES if required.. You'll need a pro with dry nitrogen, gauges and vacuum pump. |
#39
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Repairing an AC unit?
On Tue, 14 Aug 2018 14:57:20 +0100, bert wrote:
snip Maybe if it is already deplete of gas and I can fit a 'standard' port to it (if there is such a thing), a real a/c pro might then be willing to check it out for me? A real pro will fit a port for you if necessary and gas it with the correct refrigerant - mine did. Can you remember how much that cost OOI? As it happened it was the same refrig as used in some car air-con. Do you know if that was what was in there in the beginning or just that's what he used? If it was as easy as that, I wonder why the guy they paid to come round and do just that, didn't? (I did ask mate if he could remember *why* hit wasn't repaired and I think he just said that the guy said 'it wasn't repairable ... eg it was a disposable unit?). Cheers, T i m |
#40
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Repairing an AC unit?
On Tue, 14 Aug 2018 09:32:00 -0700 (PDT), Cynic
wrote: There are a host of split system videos to be found on you tube. This isn't a split system as such, it's an all-in-one with an in and out port on the back (effectively accessing what would be the external unit). Many of the current precharged compressor units have schrader valve connection points built into the isolation valves. I've seen such on my mates car A/C service machine. A hvac gauge manifold kit can be used to check pressures. Ok. Closing off the isolation valves will permit pressure testing of the evaporator unit. This is where I think the problems will start as I believe this unit is more like domestic fridges and freezers where they are charged and then the charging pipe folded back and crimped off. Normally dry nitrogen is used to purge and test at first intallation. Ok. Once proved to be sound the pipework and evaporator unit are evacuated with a high vacuum pump. Understood (I believe mates car system does that also). There's a basic outline of the installation of a Merikan split system here https://youtu.be/DzVJiSQNbew Cheers. Of course the problem you have may be corrosion/damage to the compressor unit or the heat exchanger in the evaporator. Quite, something I may not find out till I get it tested. Either would require recovery of the refrigerant. Assuming it hasn't already all gone? You can get an economical refrigerant gas sniffer for not much money from eBay if you suspect a leak in one of the heat exchanger units. Car mate has one for car use and if it can also sniff the gas in my domestic unit (assuming there is any left) then that could be handy? Refrigerant gas is expensive stuff so you may find renewal is a more cost effective solution. Ok. Around £500 can buy a brand new 3kW split system via an eBay shop. I already have a std split unit in one of the bedrooms but this was fir use where an outside unit wasn't possible. I can buy a new one for £800 and I still might, if I can't get this one running. HVAC quality 1/4" and 3/8" copper tube is available from a number of suppliers such as BES if required. Interesting to know, thanks. You'll need a pro with dry nitrogen, gauges and vacuum pump. I'm sure mates system has the last two. ;-) I also know the unit should take 500ml of R410A but not at what pressure? Thanks for the feedback. Cheers, T i m |
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