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UK diy (uk.d-i-y) For the discussion of all topics related to diy (do-it-yourself) in the UK. All levels of experience and proficency are welcome to join in to ask questions or offer solutions. |
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#1
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I have a problem with a laminate floor, laid about one year ago. The
sub-floor is conventional floorboards with wet underfloor heating on top and then a recommended underlay. In one place in the kitchen there seems to be damage to the t&g join and one plank depresses if weight is put on it: http://bertcoules.co.uk/non%20websit...roblem%202.jpg (short version: https://tinyurl.com/yam3sdah ) The flooring runs under the kitchen units all the way to the wall. A laminate fitter examined this and suggested that rather than lifting and replacing the plank it would be possible to drill a small hole, squirt in expanding foam and then weigh down the floor until it had set. I was OK with getting him to do that, but then he had second thoughts about drilling the hole. "There's too big a risk of hitting the pipework" he said. What do people think, firstly of the suggested method and secondly of the dangers of drilling into the laminate? I'd have thought that going carefully and using a depth gauge (and perhaps a non-pointed bit?) it ought to be all right. Also, any thoughts on what might have caused the damage in the first place? Many thanks. |
#2
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replying to Bert Coules, Iggy wrote:
If it's literally just that plank, then I suspect it was a defective lamination. If it is or starts showing elsewhere, then the flooring either isn't approved for use over floor heating (not good for you and your fitter's relationship) or you need to submit a Warranty Claim to the manufacturer immediately. On the fix-it side, I'd agree that expanding foam is NOT a good option. Expanding foam does "seem" fairly rigid, but it's not. You'd be much better off with a Gorilla Glue type of polyurethane water-curing (moist, not pooling) and expanding glue. It's very solid and any excess chips or scrapes right off of the flooring surface. In that case, I'd much prefer to avoid any drilling (if possible) and lift the plank a little more than in the picture or just enough to squirt and push-in with a toothpick or popsicle stick (whatever) the glue to secure and fill the problem area. If the plank can be bowed or lifted, then drilling into the side is fine because it'll be invisible and later hidden. -- for full context, visit https://www.homeownershub.com/uk-diy...g-1248449-.htm |
#3
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Iggy,
Thanks for your reply. You'd be much better off with a Gorilla Glue type of polyurethane water-curing (moist, not pooling) and expanding glue. Can you recommend a specific one? Or will the original basic Gorilla Glue be the best choice? In that case, I'd much prefer to avoid any drilling (if possible)... I agree, that's obviously desirable. and lift the plank a little more than in the picture... That's tricky. I can depress the plank (as pictured) but I can't get under it to lift it, since the adjoining plank won't move either up or down. |
#4
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replying to Bert Coules, Iggy wrote:
Just the basic Gorilla Glue will do the trick. And oh, I see. Well then, drill a or a few holes and force the glue down as best you can. Drill in the dark grain areas, as those will be least noticeable. You might even be able to just draw over the holes with a Sharpie to disappear them, but then you'll need to polyurethane them a few times for waterproofing and durability. -- for full context, visit https://www.homeownershub.com/uk-diy...g-1248449-.htm |
#5
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In message , Iggy
m writes replying to Bert Coules, Iggy wrote: Just the basic Gorilla Glue will do the trick. And oh, I see. Well then, drill a or a few holes and force the glue down as best you can. Drill in the dark grain areas, as those will be least noticeable. You might even be able to just draw over the holes with a Sharpie to disappear them, but then you'll need to polyurethane them a few times for waterproofing and durability. -- for full context, visit https://www.homeownershub.com/uk-diy...ring-over-unde rfloor-heating-1248449-.htm The underfloor heating pipes should not run under the kitchen units anyway. My next job:-) Over floor grooved EPS. The heating system suppliers suggest strengthening the floor with timber battens where the feet go. Kitchen designer lady pooh poohed this when I ran it by her. I guess your floor fitters used a butt joint instead of the tongue and groove supplied. -- Tim Lamb |
#6
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Tim Lamb wrote:
The underfloor heating pipes should not run under the kitchen units anyway. Is that relevant? The part of the flooring which might need to be drilled is not under the kitchen units and so has the UFH pipes directly beneath it. I guess your floor fitters used a butt joint instead of the tongue and groove supplied. I don't see how that can be the case, since the depression occurs only over one small part of the entire length of the plank. |
#7
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On Friday, 10 November 2017 20:09:52 UTC, Tim Lamb wrote:
My next job:-) Over floor grooved EPS. The heating system suppliers suggest strengthening the floor with timber battens where the feet go. Kitchen designer lady pooh poohed this when I ran it by her. I guess your floor fitters used a butt joint instead of the tongue and groove supplied. Flooring EPS is known for sagging in time. I'd not want to rely on it to carry the load, especially in a kitchen. NT |
#8
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Iggy wrote:
Just the basic Gorilla Glue will do the trick. Thank you. Surely if it does prove necessary (and practical) to drill through the laminate it should be possible to plug the holes afterwards with an appropriately coloured filler of some sort, shouldn't it? Thank you for the tip about waterproofing those spots. |
#9
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replying to Bert Coules, Iggy wrote:
Actually, the glue would be much better as your filler, since it'll be solidly connected down below and it's glue. Using some putty or auto body filler for such a shallow patch will pop right out. If you prefer either of those though, then re-drill the holes afterward and wiggle the drill bit around so the holes are conical, so the patches can't pop-out or walk-up and out of their holes. -- for full context, visit https://www.homeownershub.com/uk-diy...g-1248449-.htm |
#10
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On 10/11/2017 21:38, Bert Coules wrote:
Iggy wrote: Just the basic Gorilla Glue will do the trick. Thank you. Surely if it does prove necessary (and practical) to drill through the laminate it should be possible to plug the holes afterwards with an appropriately coloured filler of some sort, shouldn't it?Â* Thank you for the tip about waterproofing those spots. If the laminate board can be lifted slightly more the hole can be drilled diagonally starting at the edge and may hidden when fitted flush again. Consider injecting the glue using a syringe without a needle (medical or printer ink replacement from ebay). Some syringes have fairly long plastic outlet nozzles over which the needle is attached and would allow a hole of a few mm to be pumped full of glue. Alternative, if the glue consistency allows, some of the ink refill syringe needles may be of a wider bore to allow pumping glue down a 1 or 2 mm hole. -- mailto: news {at} admac {dot] myzen {dot} co {dot} uk |
#11
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On 10/11/2017 14:18, Bert Coules wrote:
Iggy, Thanks for your reply. You'd be much better off with a Gorilla Glue type of polyurethane water-curing (moist, not pooling) and expanding glue. Can you recommend a specific one? Or will the original basic Gorilla Glue be the best choice? In that case, I'd much prefer to avoid any drilling (if possible)... I agree, that's obviously desirable. and lift the plank a little more than in the picture... That's tricky. I can depress the plank (as pictured) but I can't get under it to lift it, since the adjoining plank won't move either up or down. Do you have a spare plank? If so, cut the existing one out (circular saw set to depth of plank). Cut inside the perimeter all round. Then break out the remaining edges. Level or fix the floor under, then fit new plank having chopped off the underside of the grove so that it can be dropped into place on a bed of adhesive and weighted down til set. -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#12
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John Rumm wrote:
Do you have a spare plank? If so, cut the existing one out (circular saw set to depth of plank). Cut inside the perimeter all round. Then break out the remaining edges. Level or fix the floor under, then fit new plank having chopped off the underside of the grove so that it can be dropped into place on a bed of adhesive and weighted down til set. Thanks for that. The idea of sawing through the laminate, even with the saw set to its thickness, is rather daunting - just as the professional fitter I consulted was daunted by drilling into it - but I can see that it might be the best approach. However, as I just wrote in a separate post, I'm beginning to have doubts about the whole kitchen area. |
#13
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On 13/11/2017 11:34, Bert Coules wrote:
John Rumm wrote: Do you have a spare plank? If so, cut the existing one out (circular saw set to depth of plank). Cut inside the perimeter all round. Then break out the remaining edges. Level or fix the floor under, then fit new plank having chopped off the underside of the grove so that it can be dropped into place on a bed of adhesive and weighted down til set. Thanks for that. The idea of sawing through the laminate, even with the saw set to its thickness, is rather daunting - just as the professional fitter I consulted was daunted by drilling into it - but I can see that it might be the best approach. If you have a similar plank, then its fairly "safe", since you can use that to set the depth of cut on the saw. That way you can make sure you go no deeper than the plank. -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#14
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On Fri, 10 Nov 2017 11:19:41 -0000, "Bert Coules"
wrote: The flooring runs under the kitchen units all the way to the wall. A laminate fitter examined this and suggested that rather than lifting and replacing the plank it would be possible to drill a small hole, squirt in expanding foam and then weigh down the floor until it had set. Expanding foam when expanding exerts a large force on constraining materials and is quite likely to lift the floor no matter what you try to weigh it down with. Moreover, in a confined space it will not set quickly and could easily continue to expand for several days. |
#16
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On Friday, 10 November 2017 14:00:51 UTC, Peter Parry wrote:
On Fri, 10 Nov 2017 11:19:41 -0000, "Bert Coules" wrote: The flooring runs under the kitchen units all the way to the wall. A laminate fitter examined this and suggested that rather than lifting and replacing the plank it would be possible to drill a small hole, squirt in expanding foam and then weigh down the floor until it had set. Expanding foam when expanding exerts a large force on constraining materials and is quite likely to lift the floor no matter what you try to weigh it down with. Moreover, in a confined space it will not set quickly and could easily continue to expand for several days. +1, disastrous idea. It might seal the holed pipe though! NT |
#17
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NT wrote:
+1, disastrous idea. Yes, that does seem to be the general opinion. Thanks to you and everyone else for reinforcing it. It might seal the holed pipe though! Ah well, every cloud (or every leak) and all that... |
#18
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On 10/11/2017 11:19, Bert Coules wrote:
In one place in the kitchen there seems to be damage to the t&g join and one plank depresses if weight is put on it: I dont have an answer but it also looks like the plank is `bowing` where it goes under the kickboard. |
#19
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On 10/11/2017 11:19, Bert Coules wrote:
Also, any thoughts on what might have caused the damage in the first place? Someone dropped a Le Creuset cooking utensil and it hit edge down right on a floor joint ?. |
#20
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Andrew wrote:
Someone dropped a Le Creuset cooking utensil and it hit edge down right on a floor joint ? An interesting thought but I know of nothing, unfeasibly heavy or otherwise, ever having been dropped on that spot. |
#21
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On 10/11/2017 11:19, Bert Coules wrote:
Also, any thoughts on what might have caused the damage in the first place? An observation The gap between the floor and the kitchen unit base seems to go to zero at the point of the dodgy board. Could the kitchen unit kick board be too tight at the point where the floor rises slightly and is levering down the laminate plank on one side of an underlying joist - and causing it to rise the other side of the joist? Perhaps remove the kick board to see if the floor naturally recovers and if it does just shave a bit from the kick board at the appropriate point. -- mailto: news {at} admac {dot] myzen {dot} co {dot} uk |
#22
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On 11/11/2017 07:37, alan_m wrote:
On 10/11/2017 11:19, Bert Coules wrote: Also, any thoughts on what might have caused the damage in the first place? An observation The gap between the floor and the kitchen unit base seems to go to zero at the point of the dodgy board. Could the kitchen unit kick board be too tight at the point where the floor rises slightly and is levering down the laminate plank on one side of an underlying joist - and causing it to rise the other side of the joist?Â* Perhaps remove the kick board to see if the floor naturally recovers and if it does just shave a bit from the kick board at the appropriate point. Don't consider that you have a depression but alternatively one plank is being forced up and the adjacent planks are coming up with it. The plank that is causing the problem cannot move but the adjacent planks tongue and groove has partially failed so you can depress it. -- mailto: news {at} admac {dot] myzen {dot} co {dot} uk |
#23
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On 11/11/2017 07:48, alan_m wrote:
An observation The gap between the floor and the kitchen unit base seems to go to zero at the point of the dodgy board. Could the kitchen unit kick board be too tight at the point where the floor rises slightly and is levering down the laminate plank on one side of an underlying joist - and causing it to rise the other side of the joist?Â* Perhaps remove the kick board to see if the floor naturally recovers and if it does just shave a bit from the kick board at the appropriate point. I mentioned that in post above but rethinking it maybe that the board is slightly too long and is wedged in somewhere beyond the kickboard causing it to bow upwards. |
#24
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"ss" wrote:
I mentioned that in post above but rethinking it maybe that the board is slightly too long and is wedged in somewhere beyond the kickboard causing it to bow upwards. Yes, thanks for that: sorry I failed to acknowledge it earlier. With the kickboards removed I tried to see how much (if any) gap had been left between the laminate and the walls but it's very difficult to gauge. Could it be that the weight of the units themselves is sufficient to prevent the laminate's proper degree of expansion and contraction? If so, maybe the answer is to remove the laminate from beneath the units. |
#25
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Bert Coules wrote:
"ss" wrote: I mentioned that in post above but rethinking it maybe that the board is slightly too long and is wedged in somewhere beyond the kickboard causing it to bow upwards. Yes, thanks for that: sorry I failed to acknowledge it earlier. With the kickboards removed I tried to see how much (if any) gap had been left between the laminate and the walls but it's very difficult to gauge. Could it be that the weight of the units themselves is sufficient to prevent the laminate's proper degree of expansion and contraction? snip You mean by friction stopping it sliding a mm or two against the kickboards? I don't think this is even remotely possible, the forces from friction are going to be much too small to cause the laminate to buckle because of the compressibility of the underlay. I could be completely wrong of course, -- Roger Hayter |
#26
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"alan_m" wrote:
The gap between the floor and the kitchen unit base seems to go to zero at the point of the dodgy board. Could the kitchen unit kick board be too tight at the point where the floor rises slightly and is levering down the laminate plank on one side of an underlying joist - and causing it to rise the other side of the joist? Perhaps remove the kick board to see if the floor naturally recovers and if it does just shave a bit from the kick board at the appropriate point. Thanks for that. I've now removed the kick board in the photo, and another nearby one at 90 degrees to it (the kitchen units being in an L shape) but it's made no difference. I'm beginning to suspect that there might be a problem with the underlying floorboard(s) which if so will be a real pain. none of the laminate in this area seems to be lying properly flat and there are signs that another board is going the same way as the damaged one. I hope it doesn't come to removing the kitchen units. |
#27
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Bert Coules wrote:
none of the laminate in this area seems to be lying properly flat Is there an expansion gap round the edges? |
#28
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Andy Burns wrote:
Is there an expansion gap round the edges? It's difficult to tell since the edges in this area are covered by the kitchen units. But elsewhere the original fitters left the usual gaps and I imagine that they did the same here. I wonder though (as I just posted separately) if the weight of the kitchen units could be sufficient to prevent the flooring expanding and contracting properly. |
#29
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On 13/11/2017 11:46, Bert Coules wrote:
Andy Burns wrote: Is there an expansion gap round the edges? It's difficult to tell since the edges in this area are covered by the kitchen units. But elsewhere the original fitters left the usual gaps and I imagine that they did the same here. I wonder though (as I just posted separately) if the weight of the kitchen units could be sufficient to prevent the flooring expanding and contracting properly. It could well be that the existing floor was not flat enough in the first place, and hence some boards are spanning dips in the floor substrate. Over time, the T&G edges will start to break, and that will allow a board to depress into a dip. -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#30
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Well, that didn't last long. My new (and admittedly, budget) plunge saw
arrived and seemed perfectly well made and robust. I charged the battery and tried a few test cuts on scrap to get the feel of the tool, then with a deep breath decided to tackle the broken plank. I almost finished one complete lengthwise cut when the saw stopped: it didn't have enough power to get through the laminate. The battery indicator wasn't at empty but neither was it at full, so I charged it again. The next cut managed about three inches before the saw stopped for a second time. Back to the charger. The charging light flashed once and then remained resolutely off. So - a faulty Lithium-ion battery? Whether that's it or not, it has to go back. I suppose "buy locally" is the moral. |
#31
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On 16/11/17 15:50, Bert Coules wrote:
Well, that didn't last long.Â* My new (and admittedly, budget) plunge saw arrived and seemed perfectly well made and robust.Â* I charged the battery and tried a few test cuts on scrap to get the feel of the tool, then with a deep breath decided to tackle the broken plank. I almost finished one complete lengthwise cut when the saw stopped: it didn't have enough power to get through the laminate.Â* The battery indicator wasn't at empty but neither was it at full, so I charged it again.Â* The next cut managed about three inches before the saw stopped for a second time. Back to the charger.Â* The charging light flashed once and then remained resolutely off.Â* So - a faulty Lithium-ion battery?Â* Whether that's it or not, it has to go back. I suppose "buy locally" is the moral. over temperature cutout? -- If you tell a lie big enough and keep repeating it, people will eventually come to believe it. The lie can be maintained only for such time as the State can shield the people from the political, economic and/or military consequences of the lie. It thus becomes vitally important for the State to use all of its powers to repress dissent, for the truth is the mortal enemy of the lie, and thus by extension, the truth is the greatest enemy of the State. Joseph Goebbels |
#32
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The Natural Philosopher wrote:
over temperature cutout? Thanks for the thought. I did try again after a lengthy interval and the charging light did come back on. But when the charger showed the battery as completely full, the battery's own indicator didn't. And again I only got a minute of so of use before the tool died again. Currently, after another (cooling down?) period the battery is charging again. It will be interesting to see what happens this time. |
#33
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Well, after some stop-and-go cutting with the plunge saw I've managed to
remove the suspect plank (and without flooding the kitchen): http://bertcoules.co.uk/non%20websit...%20removed.jpg (Short version: https://tinyurl.com/y9ytyasp ) My initial reaction was that I was surprised to see those particular UFH housing-boards: I expected to find the ones for straight pipe runs, which would surely give slightly more support. Of course I don't know what's happening at either side of the exposed section: I suppose the pipes might well be turning back on themselves there. You can see that the pipework runs in two different directions and the two runs at the bottom of the image do indeed turn through 180 degrees so the layout isn't as straightforward as I would have thought. The next thing I noticed - annoyingly - is that the plank I removed, the one which dropped when weight was put on it - doesn't have a damaged edge. And bafflingly, neither does the one next to it. Not only can I see no reason why the depression was happening, I can't see *how* it was happening. More investigation tomorrow... |
#34
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On 16/11/2017 18:55, Bert Coules wrote:
Well, after some stop-and-go cutting with the plunge saw I've managed to remove the suspect plank (and without flooding the kitchen): http://bertcoules.co.uk/non%20websit...%20removed.jpg (Short version: https://tinyurl.com/y9ytyasp ) My initial reaction was that I was surprised to see those particular UFH housing-boards: I expected to find the ones for straight pipe runs, which would surely give slightly more support. Of course I don't know what's happening at either side of the exposed section: I suppose the pipes might well be turning back on themselves there. You can see that the pipework runs in two different directions and the two runs at the bottom of the image do indeed turn through 180 degrees so the layout isn't as straightforward as I would have thought. The next thing I noticed - annoyingly - is that the plank I removed, the one which dropped when weight was put on it - doesn't have a damaged edge. And bafflingly, neither does the one next to it. Not only can I see no reason why the depression was happening, I can't see *how* it was happening. More investigation tomorrow... You might only get deflection of the tongue when there is force applied... If you get a long straight edge, you should be able to see if there is a low spot somewhere there. -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#35
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John Rumm wrote:
You might only get deflection of the tongue when there is force applied... Yes, thanks, that's the first thing to try tomorrow, I think. Though a slightly half-hearted bit of foot-pressure on the exposed UFH system (I'm still a bit wary of damaging those pipes) didn't move it downwards at all, so quite where the plank went to when it moved remains a bit of a mystery. Perhaps I just need to be bolder. |
#36
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On 16/11/2017 23:16, Bert Coules wrote:
John Rumm wrote: You might only get deflection of the tongue when there is force applied... Yes, thanks, that's the first thing to try tomorrow, I think. Though a slightly half-hearted bit of foot-pressure on the exposed UFH system (I'm still a bit wary of damaging those pipes) didn't move it downwards at all, so quite where the plank went to when it moved remains a bit of a mystery. Perhaps I just need to be bolder. Chances are there is a dip either visible at the top of the UFH panels, or under them such that they can push down a bit when loaded. -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#37
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John Rumm wrote:
You might only get deflection of the tongue when there is force applied... In fact I wasn't testing the right area. The board that shifted wasn't damaged at all: it's the adjacent board. Though its tongue appeared intact, one length of it is completely separated: it's held in place by the still-attached tongue either side of it which is why I didn't immediately notice it. So a second plank has to come up, I think - a rather less daunting process now I've dome a previous one. Chances are there is a dip either visible at the top of the UFH panels, or under them such that they can push down a bit when loaded. Another discovery this morning: there's no deflection at all in the UFH panel but one area of the flooring isn't laying flat against it. With the t&g intact it wasn't particularly noticeable but once one plank was freed to move independently downwards it became immediately apparent. I wonder if laminate laid over UFH needs more expansion room than the norm? If that's the case, and if the fitters didn't leave enough space against the walls, then the problem becomes a bigger one, given that the L-shaped kitchen units are masking all the edges. |
#38
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In message , John
Rumm writes On 16/11/2017 18:55, Bert Coules wrote: Well, after some stop-and-go cutting with the plunge saw I've managed to remove the suspect plank (and without flooding the kitchen): http://bertcoules.co.uk/non%20websit...%20removed.jpg (Short version: https://tinyurl.com/y9ytyasp ) My initial reaction was that I was surprised to see those particular UFH housing-boards: I expected to find the ones for straight pipe runs, which would surely give slightly more support. Of course I don't know what's happening at either side of the exposed section: I suppose the pipes might well be turning back on themselves there. You can see that the pipework runs in two different directions and the two runs at the bottom of the image do indeed turn through 180 degrees so the layout isn't as straightforward as I would have thought. The next thing I noticed - annoyingly - is that the plank I removed, the one which dropped when weight was put on it - doesn't have a damaged edge. And bafflingly, neither does the one next to it. Not only can I see no reason why the depression was happening, I can't see *how* it was happening. More investigation tomorrow... You might only get deflection of the tongue when there is force applied... If you get a long straight edge, you should be able to see if there is a low spot somewhere there. If the problem was the left hand edge in your picture, the board has less support there because it coincides with a pipe run. Now you have it exposed, I wonder if some sheet aluminium could be inserted as additional support. -- Tim Lamb |
#39
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Tim Lamb wrote:
If the problem was the left hand edge in your picture, the board has less support there because it coincides with a pipe run. Actually it was the right hand edge. But see my post a minute or so ago in answer to John Rumm for more details. |
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In message , Bert
Coules writes Tim Lamb wrote: If the problem was the left hand edge in your picture, the board has less support there because it coincides with a pipe run. Actually it was the right hand edge. But see my post a minute or so ago in answer to John Rumm for more details. Yes. Can you see if the other end of the flooring is tight to the skirting/wall? It might be easier to adjust there than struggle under the units. -- Tim Lamb |
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